Device for detecting flatness of carpet before printing

By designing a carpet printing flatness detection device, which uses a motor-driven slider to detect carpet flatness, the problem of uneven printing caused by unevenness before carpet printing is solved, thus improving the quality of carpet printing.

CN223710535UActive Publication Date: 2025-12-23ALITE (QINGDAO) WEAVING CO LTD
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Patent Information

Application Number
CN202520380713.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-12-23
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

Unevenness before carpet printing leads to uneven adhesion of ink or pigment during the printing process, affecting the appearance quality and market competitiveness of the carpet.

Method used

Design a carpet flatness detection device before printing, including a base plate, a control motor, a moving part, an auxiliary part, and a flipping part. The motor drives the screw to move the slider and the slide groove to detect the flatness of the carpet.

Benefits of technology

It enables effective detection of carpet flatness, avoids quality defects such as pattern deformation, blurring and missing colors during the printing process, and improves the appearance quality of carpets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flatness detection device before carpet printing, which relates to the technical field of carpet processing and comprises a bottom plate, a control motor, a moving part, an auxiliary part and an overturning part. The bottom plate is of a rectangular structure, and the front side of the bottom plate is of a wedge-shaped structure; the control motor is arranged in the bottom plate; the moving part is arranged at the top of the bottom plate, the moving part is of a T-shaped structure, and a fixing clamp is arranged at the top of the moving part; the auxiliary part is arranged at the top of the front side of the bottom plate, and the auxiliary part is of a rectangular frame-shaped structure; the overturning piece is arranged in the auxiliary piece and is of a T-shaped structure. The utility model solves the problems that the appearance quality and the market competitiveness of the carpet are seriously influenced by the quality defects such as deformation, blurring and color lack of printed patterns caused by non-uniform adhesion of printing ink or pigment in the printing process due to the problems of uneven carpet surface, wrinkles, unevenness and the like.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to carpet processing technical field, more specifically, especially relate to a carpet printing before flatness detection device. BACKGROUND

[0002] With the improvement of people's living standards and the continuous improvement of the requirements of home decoration, as an important home soft product, the market demand of carpet continues to grow. Carpet printing is an important process to improve the aesthetic and added value of carpet, which can give carpet rich patterns and colors, meet the individual needs of different consumers, and the flatness of carpet before printing is very important. The uneven surface of the carpet, wrinkles, concave-convex and other problems will cause uneven adhesion of ink or pigment in the printing process, and further cause the printing pattern to deform, blur, lack of color and other quality defects, which seriously affects the appearance quality and market competitiveness of the carpet. CONTENT OF THE UTILITY MODEL

[0003] In order to solve the above technical problems, the utility model provides a carpet printing before flatness detection device to solve the problems in the background art.

[0004] The utility model relates to a carpet printing before flatness detection device, which is achieved by the following specific technical means:

[0005] A carpet printing before flatness detection device: including bottom plate, control motor, moving part, auxiliary part and turnover part, the bottom plate is rectangular structure, and the front side of the bottom plate is wedge structure, the control motor is arranged in the bottom plate, the moving part is arranged on the top of the bottom plate, and the moving part is T-shaped structure, and the top of the moving part is provided with fixed clamp, the auxiliary part is arranged on the top of the front side of the bottom plate, and the auxiliary part is rectangular frame structure, the turnover part is arranged in the auxiliary part, and the turnover part is T-shaped structure.

[0006] Further, the bottom plate comprises an inner groove, a sliding groove, a rotating groove, a motor placing groove and a limiting piece, the inner groove is opened on the top of the bottom plate, and the inner groove is rectangular structure, three groups of sliding grooves are evenly opened in the inner groove, and the sliding groove is T-shaped structure, the rotating groove is opened on the side of the middle position of the sliding groove, and the rotating groove is a cylindrical structure with a middle protrusion, the motor placing groove is opened on the middle position of the other side of the sliding groove, and the motor placing groove is provided with a control motor inside, the limiting piece is arranged on the left and right sides of the bottom plate, and the limiting piece is T-shaped structure.

[0007] Further, the motor shaft of the control motor is connected with a screw rod, and the other end of the screw rod is inserted into the rotating groove.

[0008] Further, the moving piece comprises a sliding block, three groups of the sliding blocks are uniformly arranged at the bottom of the moving piece, and the sliding block is a T-shaped structure, a threaded hole is formed in the middle position of the sliding block, and a screw rod is inserted into the threaded hole.

[0009] Further, the auxiliary piece comprises a rotating groove and a limiting groove, two groups of the rotating grooves are oppositely arranged in the inner side of one side of the auxiliary piece, and the rotating groove is a cylindrical structure with a middle protrusion, the limiting groove is arranged on both sides of the auxiliary piece, and the limiting groove is a rectangular structure, and a limiting piece is inserted into the limiting groove.

[0010] Further, the turning piece comprises a rotating piece and a horizontal groove, the rotating piece is oppositely arranged on the front and back sides of one side of the turning piece, and the rotating piece is a cylindrical structure with a middle protrusion, and the rotating piece is inserted into the rotating groove, the horizontal groove is arranged in the middle position of the top of the front side of the turning piece, and a horizontal ball is arranged in the horizontal groove, and a middle position indicating needle in the shape of a triangle is arranged on the front side of the horizontal groove.

[0011] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0012] In the device, when in use, one side of the carpet is fixed on the top of the moving piece through the fixing clamp, the control motor is started, the control motor drives the screw rod to rotate, the screw rod drives the sliding block to move, the sliding block slides in the sliding groove, the moving piece moves, the carpet moves, the carpet passes through the auxiliary piece and the turning piece, the auxiliary piece slides around the limiting piece, the uneven position of the carpet drives the turning piece to slide in the rotating groove, the horizontal ball in the horizontal groove moves, whether the horizontal ball is in the middle position can be observed, and the carpet flatness can be detected conveniently. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in the drawings without creative labor.

[0014] Figure 1 It is the front view structural schematic diagram of the utility model.

[0015] Figure 2 It is the rear view structural schematic diagram of the utility model.

[0016] Figure 3 It is the structural schematic diagram of the bottom plate and the control motor of the utility model.

[0017] Figure 4 Figure is the structural diagram of the auxiliary part and the turnover part.

[0018] In the figure, the corresponding relationship between the component name and the figure number is:

[0019] 1, bottom plate;

[0020] 101, inner groove; 102, sliding groove; 103, rotating groove; 104, motor placing groove; 105, limiting part;

[0021] 2, control motor;

[0022] 201, screw rod;

[0023] 3, moving part;

[0024] 301, sliding block;

[0025] 4, auxiliary part;

[0026] 401, rotating groove; 402, limiting groove;

[0027] 5, turnover part;

[0028] 501, rotating part; 502, horizontal groove. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0030] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.

[0031] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the present application.

[0032] Embodiment:

[0033] As shown in the accompanying drawings: Figure 1 to the accompanying drawings: Figure 4 As shown in the accompanying drawings:

[0034] The utility model provides a carpet printing before flatness detection device, including bottom plate 1, control motor 2, moving piece 3, auxiliary piece 4 and turnover piece 5, bottom plate 1 is rectangular structure, and the front side of bottom plate 1 is wedge structure, control motor 2 is located inside bottom plate 1, moving piece 3 is located at the top of bottom plate 1, and moving piece 3 is T-shaped structure, and the top of moving piece 3 is equipped with fixed clamp, auxiliary piece 4 is located at the top of bottom plate 1 front side, and auxiliary piece 4 is rectangular frame structure, turnover piece 5 is located inside auxiliary piece 4, and turnover piece 5 is T-shaped structure.

[0035] Among them, bottom plate 1 includes: inner groove 101, sliding slot 102, rotary groove 103, motor placing groove 104 and limiting piece 105, inner groove 101 is opened at the top of bottom plate 1, and inner groove 101 is rectangular structure, three groups of sliding slots 102 are evenly opened inside inner groove 101, and sliding slot 102 is T-shaped structure, rotary groove 103 is opened at the middle position of one side of sliding slot 102, and rotary groove 103 is the cylindrical structure of middle convex, motor placing groove 104 is opened at the middle position of the other side of sliding slot 102, and motor placing groove 104 is equipped with control motor 2 inside, limiting piece 105 is located at the left and right sides of one side of bottom plate 1, and limiting piece 105 is T-shaped structure.

[0036] The above scheme is adopted, inner groove 101 is used to assist moving piece 3 to slide, sliding slot 102 is used to assist sliding block 301 to slide, rotary groove 103 is used to assist screw rod 201 to slide, motor placing groove 104 is used to limit control motor 2, to avoid the position deviation caused by the vibration of control motor 2 due to work.

[0037] Among them, the motor shaft of control motor 2 is connected with screw rod 201, and the other end of screw rod 201 is inserted into rotary groove 103.

[0038] Adopting the above scheme, the control motor 2 is used to drive the screw rod 201 to rotate, and the screw rod 201 is used to drive the sliding block 301 to slide.

[0039] The moving piece 3 comprises the sliding block 301, three groups of the sliding block 301 are uniformly arranged at the bottom of the moving piece 3, the sliding block 301 is in T-shaped structure, a threaded hole is arranged at the middle position of the sliding block 301, and the screw rod 201 is inserted into the threaded hole.

[0040] Adopting the above scheme, the sliding block 301 is used to drive the moving piece 3 to move.

[0041] The auxiliary piece 4 comprises the rotating groove 401 and the limiting groove 402, two groups of the rotating groove 401 are oppositely arranged at the inner side of one side of the auxiliary piece 4, the rotating groove 401 is in middle-protruding cylindrical structure, the limiting groove 402 is arranged at two sides of the auxiliary piece 4, the limiting groove 402 is in rectangular structure, and the limiting piece 105 is inserted into the limiting groove 402.

[0042] Adopting the above scheme, the rotating groove 401 is used to drive the rotating piece 501 to rotate, and the limiting groove 402 is used to drive the auxiliary piece 4 to slide in cooperation with the limiting piece 105.

[0043] The overturning piece 5 comprises the rotating piece 501 and the horizontal groove 502, the rotating piece 501 is oppositely arranged at the front and back sides of one side of the overturning piece 5, the rotating piece 501 is in middle-protruding cylindrical structure, and the rotating piece 501 is inserted into the rotating groove 401, the horizontal groove 502 is arranged at the middle position of the top of the front side of the overturning piece 5, a horizontal ball is arranged in the horizontal groove 502, and a middle-position indicating needle in triangular shape is arranged at the front side of the horizontal groove 502.

[0044] The specific use mode and effect of the embodiment are as follows:

[0045] In the utility model, one side of the carpet is fixed on the top of the moving piece 3 through the fixing clamp, the control motor 2 is started, the control motor 2 drives the screw rod 201 to rotate, the screw rod 201 drives the sliding block 301 to move, the sliding block 301 slides in the sliding groove 102, the moving piece 3 is driven to move, the carpet is driven to move, the carpet passes through the auxiliary piece 4 and the overturning piece 5, the auxiliary piece 4 slides around the limiting piece 105, the uneven position of the carpet drives the overturning piece 5 to slide, the rotating piece 501 slides in the rotating groove 401, the horizontal ball in the horizontal groove 502 moves, whether the horizontal ball is in the middle position is observed, and the carpet flatness is detected.

[0046] Of course, the above description is not a limitation of the utility model, the utility model is also not limited to the above examples, the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.

Claims

1. A device for detecting the flatness of a carpet before printing, comprising a base plate (1), a control motor (2), a moving part (3), an auxiliary part (4) and a turning part (5); characterized in that: The bottom plate (1) is of rectangular structure, and the front side of the bottom plate (1) is of wedge structure; the control motor (2) is arranged inside the bottom plate (1); the moving part (3) is arranged on the top of the bottom plate (1) and is of T-shaped structure, and a fixed clamp is arranged on the top of the moving part (3); the auxiliary part (4) is arranged on the top of the front side of the bottom plate (1) and is of rectangular frame structure; the turnover part (5) is arranged inside the auxiliary part (4) and is of T-shaped structure.

2. The apparatus for detecting the flatness of a carpet before printing according to claim 1, wherein: The bottom plate (1) comprises an inner groove (101), a sliding groove (102), a rotating groove (103), a motor placing groove (104) and a limiting part (105); the inner groove (101) is arranged on the top of the bottom plate (1) and is of rectangular structure; three groups of the sliding grooves (102) are evenly arranged inside the inner groove (101) and are of T-shaped structure; the rotating groove (103) is arranged at the middle position of one side of the middle sliding groove (102) and is of middle protruding cylindrical structure; the motor placing groove (104) is arranged at the other side of the middle sliding groove (102), and the control motor (2) is arranged inside the motor placing groove (104); the limiting part (105) is arranged on the left and right sides of one side of the bottom plate (1) and is of T-shaped structure.

3. A device for detecting the flatness of a carpet before printing according to claim 2, characterized in that: The motor shaft of the control motor (2) is connected with a screw rod (201), and the other end of the screw rod (201) is inserted into the rotating groove (103).

4. The apparatus for detecting the flatness of a carpet before printing according to claim 2, wherein: The moving part (3) comprises a sliding block (301); three groups of the sliding blocks (301) are evenly arranged on the bottom of the moving part (3) and are of T-shaped structure, a threaded hole is arranged at the middle position of the middle sliding block (301), and the screw rod (201) is inserted into the threaded hole.

5. The apparatus for detecting the flatness of a carpet before printing according to claim 2, wherein: The auxiliary part (4) comprises a rotating groove (401) and a limiting groove (402); two groups of the rotating grooves (401) are oppositely arranged on the inner side of one side of the auxiliary part (4) and are of middle protruding cylindrical structure; the limiting groove (402) is arranged on the two sides of the auxiliary part (4) and is of rectangular structure, and the limiting part (105) is inserted into the limiting groove (402).

6. A device for detecting the flatness of a carpet before printing according to claim 5, characterized in that: The turnover part (5) comprises a rotating part (501) and a horizontal groove (502); the rotating part (501) is oppositely arranged on the front and back sides of one side of the turnover part (5) and is of middle protruding cylindrical structure, and the rotating part (501) is inserted into the rotating groove (401); the horizontal groove (502) is arranged at the middle position of the top of the front side of the turnover part (5), and a horizontal ball is arranged inside the horizontal groove (502), and a middle position indicating needle in triangular shape is arranged on the front side of the horizontal groove (502).