Aircraft detection component installation error measurement tool

By designing a fixture for measuring the installation error of aircraft detection components, and utilizing a combination of a docking seat and a measuring body, the indirect measurement and compensation of the installation error of the detection components was achieved, solving the problem of installation error affecting the coverage of the detection area and ensuring all-round coverage.

CN223710562UActive Publication Date: 2025-12-23WUHU STATE-OWNED FACTORY OF MACHINING
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Patent Information

Application Number
CN202520351172.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2025-12-23
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Installation errors of aircraft detection components cannot be directly measured, affecting the coverage effect of the detection area.

Method used

Design a fixture for measuring the installation error of aircraft detection components. By combining a docking seat, a connecting plate, and a measuring body, the fixture uses lidar to indirectly measure and obtain the three-dimensional installation error of the detection components, and then performs error compensation.

Benefits of technology

It enables indirect measurement and compensation of installation errors of the detection components, ensuring that the six detection components provide omnidirectional coverage of the 4π space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of airplane airborne avionics product calibration, and specifically discloses an airplane detection part installation error measuring tool comprising a butt joint seat, the top of the butt joint seat is connected with a measuring body through a connecting plate, and the bottom of the connecting plate is connected with the top of the butt joint seat. The top of one side of the connecting plate extends to the outside above the butt-joint seat and is connected with the bottom of the measuring body. The problem that the installation angle of an airplane detection part cannot be directly measured is solved, indirect measurement of installation three-dimensional angle errors is achieved through the measurement tool, error compensation measures are taken after installation angle error data of the detection part are obtained, and it is guaranteed that four-pi space is covered by six detection parts in an all-around mode.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of measuring tool, specifically to a kind of aircraft detection component installation error measuring tool, belong to aircraft airborne avionics product calibration field. BACKGROUND

[0002] Detection component is the important equipment for sensing various threats from outside, for detecting the direction of external infrared and laser emission, 6 detection components are installed in each direction of the body, so as to form a 4π spherical full coverage detection area, each has fixed installation angle, to ensure that single detection device can cover specific area. Detection component mounting point exists natural manufacturing error, influence detection component installation angle, so it is necessary to measure the three-dimensional angle of each detection component, compared with design theoretical value, obtain installation error, and take error compensation measures. The optical sensor of detection component uses CCD, lens appearance is spherical, cannot use high-precision measuring equipment to directly measure installation error, need to design special measuring tool, convert the three-dimensional angle of detection component mounting surface to the detection surface of measuring tool, obtain three-dimensional installation error using indirect measuring tool measurement surface, then error value is bound to aircraft avionics system, so as to compensate and correct the installation error of detection component. SUMMARY

[0003] In view of the problems in the prior art, the utility model provides a kind of aircraft detection component installation error measuring tool.

[0004] The purpose of the utility model can be realized by the following technical solutions:

[0005] A kind of aircraft detection component installation error measuring tool, including butt joint seat, the top of butt joint seat is connected with measuring body by connecting plate, the bottom of connecting plate is connected with the top of butt joint seat, the top of one side of connecting plate extends to the top of butt joint seat and the bottom of measuring body is connected with the top of butt joint seat.

[0006] Optionally, the butt joint seat is arranged in a rectangular shape, the bottom is arranged horizontally, and a fixing hole is arranged through the thickness direction at each corner of the butt joint seat.

[0007] Optionally, the fixing hole is used for the installation of a bolt, and the outer side of the fixing hole is arranged in a 90° countersunk head.

[0008] Optionally, a handle hole is arranged through the middle of the connecting plate.

[0009] Optionally, the measuring body is arranged vertically on the top of the connecting plate, one side of the measuring body facing the butt joint seat is a main measurement surface, and the side surface of the measuring body adjacent to the main measurement surface is a secondary measurement surface.

[0010] Optionally, the main measurement surface and the secondary measurement surface are each provided with a layer of reflective coating.

[0011] Optionally, the outer sleeve of the measuring body is sleeved with a protective cover, and the inner wall of the protective cover is connected with a flexible protective layer.

[0012] Optionally, an extension rod is further connected between the top of the connecting plate and the bottom of the measuring body.

[0013] The present application has the advantages of:

[0014] The present application solves the problem of direct measurement of the installation angle of the aircraft detection component, and the measuring tool realizes indirect measurement of the installation three-dimensional angle error, error compensation measures are taken after the installation angle error data of the detection component are obtained, and the 6 detection components ensure the full coverage of the 4π space. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to facilitate the understanding of those skilled in the art, the present application will be further described below with reference to the drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the measuring tool of the present application.

[0017] Figure 2 It is an axonometric view of the measuring tool of the present application.

[0018] Figure 3 It is a front view of the present application. Figure 1

[0019] In the figure: 1, butt joint seat; 2, protective cover; 3, measuring body; 4, connecting plate; 5, main measuring surface; 6, auxiliary measuring surface; 7, fixing hole; 8, extension rod. DETAILED DESCRIPTION

[0020] The technical solutions of the present application will be described below in conjunction with the embodiments, obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0021] Please refer to Figures 1-3 The aircraft detection component installation error measuring tool shown in the figure, including butt joint seat 1, the top of butt joint seat 1 is connected with measuring body 3 through connecting plate 4, the bottom of connecting plate 4 is connected with the top of butt joint seat 1, the top of one side of connecting plate 4 extends to the outside of the upper part of butt joint seat 1 and is connected with the bottom of measuring body 3.

[0022] ​Specifically, the docking seat 1 is arranged in a rectangular shape, the bottom is arranged horizontally, and a fixing hole 7 is arranged through the thickness direction at each of the four corners of the docking seat 1. The horizontal smooth arrangement facilitates the close contact of the bottom of the docking seat 1 with the mounting surface on the machine body, and can improve the installation accuracy. The fixing hole 7 facilitates the penetration of the bolt, so that the bolt penetrating the fixing hole 7 can be connected with the machine body, thereby fixing the docking seat 1 with the machine body by using the bolt.

[0023] Specifically, the fixing hole 7 is used for the installation of the bolt, and the outer side of the fixing hole 7 is arranged in a 90° countersunk head. The 90° countersunk head fixing bolt is used in cooperation with the fixing hole 7 arranged in a 90° countersunk head on the outer side, which can improve the repeated installation accuracy.

[0024] Specifically, a handle hole is arranged through the middle of the connecting plate 4. The handle hole can facilitate the taking and placing of the entire tooling by the workers, and can also reduce the weight of the connecting plate 4, thereby ensuring the rigidity and reducing the overall weight.

[0025] The connecting plate 4 increases the transverse displacement, thereby ensuring that the measuring body 3 is coaxial with the CCD sensor of the detection component.

[0026] Specifically, the measuring body 3 is arranged vertically on the top of the connecting plate 4, one side of the measuring body 3 facing the docking seat 1 is a main measurement surface 5, and a side surface of the measuring body 3 connected with the main measurement surface 5 is a secondary measurement surface 6. After the tooling is installed, the main measurement surface 5 and the secondary measurement surface 6 are at a preset angle with the mounting surface of the detection component on the machine body. Through the measurement of the main measurement surface 5 and the secondary measurement surface 6 by the laser radar, the installation error of the detection component on the machine body can be equivalent obtained through a preset algorithm.

[0027] Specifically, the outer walls of the main measurement surface 5 and the secondary measurement surface 6 are each provided with a layer of reflective coating. The measuring body 3 is made of aluminum material, and the surface is subjected to anodic oxidation treatment. After the treatment, the measuring body 3 is silver-white in color, forming a reflective coating. The reflective coating is subjected to polishing treatment, so that the laser reflection effect is good, facilitating the measurement of the planar point by high-precision measurement equipment such as laser radar, while ensuring long-term durability.

[0028] Specifically, the measuring body 3 is sleeved with a protective cover 2, and the inner wall of the protective cover 2 is connected with a flexible protective layer. The flexible protective layer can be a protective layer formed of soft materials such as rubber or sponge. When the protective cover 2 is sleeved on the outside of the measuring body 3, the outer wall of the measuring body 3 can be protected from being damaged by external objects, and the outer wall of the measuring body 3 can also be protected from being damaged by the friction of the protective cover 2. When the tooling is used, the protective cover 2 is detached, and when the tooling is not used, the protective cover 2 is sleeved for protection.

[0029] Specifically, the top of the connecting plate 4 and the bottom of the measuring body 3 are also connected with an extension rod 8. The extension rod 8 can increase the distance between the measuring body 3 and the connecting plate 4, and through the extension of the extension rod 8 during use, the measuring body 3 can extend to the external wider measuring area, which is convenient for subsequent accurate measurement.

[0030] In use, the bottom surface of the docking seat 1 is parallelly docked with the mounting surface of the detection component on the machine body, a bolt is screwed through the fixing hole 7 to tightly connect and fix the docking seat 1 and the machine body, and the main measuring surface 5 and the auxiliary measuring surface 6 are at a preset angle with the mounting surface of the detection component on the machine body. The main measuring surface 5 and the auxiliary measuring surface 6 are measured by high-precision measuring equipment such as a laser radar, the three-dimensional angle and the coordinates of the main measuring surface 5 and the auxiliary measuring surface 6 are obtained, the three-dimensional angle and the coordinates of the mounting surface of the detection component are obtained through coordinate transformation, and compared with the preset standard coordinates and angle, the mounting error of the mounting surface of the detection component in the machine body coordinate system can be obtained.

[0031] The three-dimensional angle of the mounting surface of the detection component is parallelly extended to the main measuring surface 5 and the auxiliary measuring surface 6 of the measuring tool, the three-dimensional mounting error is obtained by using an indirect measuring method, and then the error value is bound to the avionics system, so that the mounting error of the detection component is compensated and corrected.

[0032] The preferred embodiments disclosed above are only used to help describe the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and utilize the utility model. The utility model is limited by the claims and the whole scope and equivalents thereof.

Claims

1. An aircraft detection component installation error measuring tool comprising a docking station (1), characterised in that, The top of the docking seat (1) is connected with a measuring body (3) through a connecting plate (4), the bottom of the connecting plate (4) is connected with the top of the docking seat (1), and the top of one side of the connecting plate (4) extends to the outside of the docking seat (1) and is connected with the bottom of the measuring body (3).

2. An aircraft probe installation error measurement tool as claimed in claim 1, wherein, The docking seat (1) is arranged in a rectangular shape, the bottom is horizontally arranged, and the four corners of the docking seat (1) are all provided with fixing holes (7) penetrating in the thickness direction.

3. An aircraft probe installation error measurement tool as claimed in claim 2, wherein, The fixing holes (7) are used for mounting bolts, and the outer side of the fixing holes (7) is arranged in a 90° countersunk head.

4. An aircraft probe installation error measurement tool as claimed in claim 1, wherein, The middle part of the connecting plate (4) is provided with a handle hole.

5. An aircraft probe installation error measurement tool as claimed in claim 1, wherein, The measuring body (3) is vertically arranged on the top of the connecting plate (4), one side of the measuring body (3) facing the docking seat (1) is a main measuring surface (5), and the side surface of the measuring body (3) connected with the main measuring surface (5) is a secondary measuring surface (6).

6. An aircraft probe installation error measurement tool as claimed in claim 5, wherein, The outer walls of the main measuring surface (5) and the secondary measuring surface (6) are both provided with a layer of reflective coating.

7. An aircraft probe installation error measurement tool as claimed in claim 1, wherein, The measuring body (3) is sleeved with a protective cover (2) on the outside, and the inner wall of the protective cover (2) is connected with a flexible protective layer.

8. An aircraft probe installation error measurement tool as claimed in claim 1, wherein, An extension rod (8) is further connected between the top of the connecting plate (4) and the bottom of the measuring body (3).