Monitoring device for synchronously monitoring dust concentration and temperature

By combining a charge-sensing dust concentration probe and a temperature probe into an industrial dust removal system, the problem of simultaneous monitoring of dust concentration and temperature has been solved, achieving more accurate and reliable monitoring results and guiding safety decisions and emergency response.

CN223710721UActive Publication Date: 2025-12-23CHINA UNIV OF MINING & TECH
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Patent Information

Application Number
CN202520643239.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-12-23
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

Existing dust concentration monitoring technologies in industrial dust removal systems have limited range and cannot achieve simultaneous monitoring of dust concentration and temperature, thus failing to effectively guide the monitoring, early warning, and emergency response of combustion and explosion risks.

Method used

Design a monitoring device that combines a charge-sensing dust concentration probe and a temperature probe. The device is fixed to the dust removal system pipeline via a connecting body and a mounting base to achieve synchronous real-time online monitoring of dust concentration and temperature. The device uses a display and control module for data display and control, and integrates a relay transmission cabinet and a remote terminal for data transmission and processing.

Benefits of technology

It achieves simultaneous monitoring of dust concentration and temperature, provides more comprehensive industrial monitoring parameters, can promptly detect exceeding limits, guide the monitoring, early warning and emergency response of combustion and explosion risks, and has a simple structure and low cost.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a monitoring device for synchronously monitoring dust concentration and temperature. A display and control module comprises a shell, a dust concentration data display module, a temperature data display module, a working state indicator lamp and an instrument control module, the controller is respectively connected with the instrument control module, the dust concentration data display module, the temperature data display module, the working state indicating lamp, the power supply module and the communication module; the connecting seat body is of an axially-through tubular structure and comprises an upper connecting sleeve section and a lower connecting sleeve section, the upper connecting sleeve section is fixedly connected with the shell, and an external thread structure is arranged on the outer side of the lower connecting sleeve section; the charge induction dust concentration probe and the temperature probe are rod-shaped, are arranged in an inner cavity of the connecting seat body side by side, and are connected with the controller; the mounting base is of an axially-through stepped tubular structure and comprises a large-diameter supporting section and a small-diameter supporting section. And an internal thread structure is arranged in the large-diameter fixed section. The monitoring device can monitor the dust concentration and temperature at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to dust concentration monitoring technical field, concretely relates to a monitoring device for monitoring dust concentration and temperature synchronously. BACKGROUND

[0002] In industrial production, dust explosion accidents of dust removal system occur frequently, one of the main reasons is that the dust removal system lacks effective monitoring and early warning measures. At present, the source of floating dust in China's industrial production is various and complex, and the composition and particle size of dust from different sources are quite different, which brings serious challenges to reliable dust monitoring. At the same time, if the internal dust concentration is very high when the dust removal system is operating, the precision of dust monitoring will be reduced, and the measuring range of monitoring will be limited, so that accurate monitoring of dust concentration cannot be realized, and the risk of explosion cannot be effectively monitored, warned and disposed in emergency.

[0003] The existing dust concentration measurement methods can be divided into sampling method and non-sampling method. The sampling method measures part of the representative dust-containing gas in the measured area, such as filter membrane weighing method and beta ray method; the non-sampling method directly measures the dust concentration by using the physical and optical properties of dust, including but not limited to light scattering method, light absorption method and charge induction method. Among them, the filter membrane weighing method is a compliance dust concentration checking method, its measurement result is accurate, and it is usually used as a calibration method for other measurement techniques, but it cannot monitor dust concentration data in real time; the beta ray method is not affected by the chemical and surface properties of dust, and there is no error accumulation, but the system requires various shielding measures, which is not suitable for wide application in industrial places; the light scattering method has high time resolution and can provide high accuracy at low dust concentration, but when applied to poor industrial environment, it is easy to cause blockage of dust extraction pipe and pollution of sensing element; the light absorption method is simple in operation and mature in technology, but due to the limitation of sample cell light path length, the measurement result is more accurate at high dust concentration, and it is easily affected by environment and dust properties. The above methods cannot be applied to dust concentration monitoring and early warning of dust system, therefore, it is urgent to provide a monitoring device for synchronously monitoring dust concentration and temperature to realize reliable monitoring and early warning of industrial dust removal system and provide strong technical support for production safety decision-making. SUMMARY

[0004] In view of the problems existing in the prior art, the utility model provides a monitoring device for synchronously monitoring dust concentration and temperature, which can simultaneously monitor dust concentration data and temperature data, and effectively solve the problems of limited measuring range of current industrial dust removal system dust concentration monitoring technology, and non-synchronous monitoring of dust concentration and temperature.

[0005] In order to achieve the above object, the utility model provides a kind of monitoring device for synchronously monitoring dust concentration and temperature, the monitoring device includes connecting seat body, display and control module, electric charge response dust concentration probe, temperature probe and mounting base;

[0006] The display and control module includes a housing, a dust concentration data display module, a temperature data display module, a working status indicator light, an instrument control module, a control circuit board, a power module and a communication module.

[0007] The dust concentration data display module, temperature data display module, working status indicator light and instrument control module are all embedded on the rear side of the housing.

[0008] The control circuit board, power module and communication module are all installed in the inner cavity of the housing, and the control circuit board is installed with a controller, which is connected with the instrument control module, dust concentration data display module, temperature data display module, working status indicator light, power module and communication module respectively.

[0009] The connecting seat body is a tubular structure with axial through, which includes coaxially distributed upper connecting sleeve segment and lower connecting sleeve segment, the upper end of the upper connecting sleeve segment is fixedly connected with the central area of the lower end surface of the housing, and the outer side of the lower connecting sleeve segment is provided with external thread structure; at the same time, the inner cavity of the connecting seat body is communicated with the inner cavity of the housing through the lower communication hole opened on the lower end plate of the housing.

[0010] The electric charge response dust concentration probe and temperature probe are both rod-shaped, and are arranged side by side in the inner cavity of the connecting seat body, and the inner end thereof extends into the inner cavity of the housing through the lower communication hole and is electrically connected with the controller.

[0011] The mounting base is a stepped tubular structure with axial through, which includes coaxially distributed large-diameter fixed segment and small-diameter supporting segment; the inner diameter of the large-diameter fixed segment is matched with the outer diameter of the lower connecting sleeve segment, and an internal thread structure matched with the external thread structure is opened in the inside; the inner diameter of the small-diameter supporting segment is matched with the inner diameter of the lower connecting sleeve segment; the upper end of the large-diameter fixed segment is sleeved on the outside of the lower end of the lower connecting sleeve segment through the thread cooperation between the internal thread structure and the external thread structure, and the small-diameter supporting segment is sleeved on the outside of the electric charge response dust concentration probe and temperature probe.

[0012] The display and control module further includes a data transmission interface; the data transmission interface is installed on the right side plate of the housing, and the inner cavity thereof is communicated with the inner cavity of the housing through the side communication hole opened on the right end plate of the housing; the communication module is correspondingly arranged at the inner end of the data transmission interface.

[0013] The instrument control module comprises a power switch, a working mode switching button, a test button, an up function button, a down function button, a left function button and a right function button.

[0014] Further, in order to realize reliable transmission of data at lower cost, the monitoring device further comprises a relay transmission cabinet and a shielded cable, one end of the shielded cable is inserted into the data transmission interface and connected with the communication module, and the other end of the shielded cable is inserted into the relay transmission cabinet and connected with a communication port of the relay transmission cabinet. As a preferred, the relay transmission cabinet 11 can have multiple selectable data transmission modes, and can adopt RS485 transmission and direct transmission modes.

[0015] Further, in order to facilitate real-time control of the monitoring device, and to facilitate real-time display of the data monitored by the monitoring device and the running state of the monitoring device itself, the monitoring device further comprises a remote terminal one, which is one or more of an industrial computer, a tablet computer and a digital display meter; the remote terminal one is connected with the relay transmission cabinet through a transmission cable group.

[0016] Further, in order to facilitate improvement of the intelligent degree of the monitoring device, the monitoring device further comprises a remote terminal two, which is a control module and an upper computer connected through a communication cable two, and the control module is connected with the relay transmission cabinet through a communication cable one.

[0017] As a preferred, the controller is a PLC controller.

[0018] As a preferred, the shielded cable is a 2-core shielded cable.

[0019] As a preferred, the transmission cable group is composed of RS485 transmission cables.

[0020] As a preferred, the control module is a PLC controller.

[0021] In this invention, by providing a dust concentration data display module and a temperature data display module on the housing, dust concentration and temperature data can be displayed intuitively. A working status indicator light on the housing allows for easy and intuitive determination of whether the monitoring device is operational. An instrument control module on the housing facilitates control of the monitoring device. The connecting base is an axially continuous tubular structure, and a lower connecting hole is provided on the housing to allow the charge-sensitive dust concentration probe and temperature probe to extend into the inner cavity of the housing through the connecting base and the lower connecting hole, thus facilitating electrical connection with the internal circuit control board. Furthermore, the tubular connecting base effectively protects the connection sections of the charge-sensitive dust concentration probe and temperature probe. The mounting base is a stepped tubular structure, allowing for easy fixation of the mounting base to the side wall of the dust removal system pipeline using its small-diameter support section. The lower connecting sleeve section of the connecting seat has an external thread structure on its outer side, while the large-diameter fixed section of the mounting base has an internal thread structure on its inner side. This allows the lower connecting sleeve section of the connecting seat to be easily inserted and fixed into the large-diameter fixed section of the mounting base using the threaded fit. This enables the charge-induced dust concentration probe and temperature probe to penetrate the dust removal system pipeline through the axial space of the connecting seat, allowing direct contact with the dust-laden airflow and ensuring reliable monitoring accuracy and stable monitoring results. This invention utilizes both a charge-induced dust concentration probe and a temperature probe, fully leveraging the advantages of the charge-induced method: wide measurement range, low maintenance, simple structure, low cost, and unaffected by probe surface adhesion or changes in dust flow rate. The charge-induced dust concentration probe can non-invasively measure the charge carried by solid particles in pneumatic conveying pipelines or air. Combined with a temperature probe, simultaneous online monitoring of dust concentration and temperature is possible, resulting in a more accurate, reliable, and efficient industrial dust removal system monitoring solution, providing strong technical support for production safety decisions. This invention organically combines charge-induced dust concentration monitoring technology with temperature monitoring technology. By simply fixing the mounting base to the pipe wall of the dust removal system and connecting it to the main body of the monitoring device, synchronous real-time online monitoring of dust concentration and temperature inside the industrial dust removal system can be achieved. The equipment has a simple structure and operation, low cost, can achieve wide-range dust mass concentration monitoring, and provides more safety parameters for industrial monitoring.

[0022] The monitoring device combines dust concentration and temperature monitoring means, can simultaneously monitor dust concentration data and temperature data, provides more comprehensive industrial monitoring parameters, can effectively solve the problems of current industrial dust concentration monitoring technology means range limitation, and non-synchronous monitoring of dust concentration and temperature, and further helps to find dust concentration and temperature overrun of the dust removal system, and can effectively guide the explosion risk monitoring and early warning and emergency disposal process. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic diagram of the monitoring device in the utility model;

[0024] Figure 2 is a structural schematic diagram of the mounting base in the utility model;

[0025] Figure 3 is a structural schematic diagram of the display and control module in the utility model;

[0026] Figure 4 is an application schematic diagram of the monitoring device in the utility model;

[0027] Figure 5 is a circuit principle block diagram in the utility model.

[0028] In the drawing: 1, display and control module, 101, dust concentration data display module, 102, temperature data display module, 103, working state indicator light, 104, instrument control module, 105, data transmission interface, 106, power switch, 107, working mode switching button, 108, test button, 109, adjustment function up button, 110, adjustment function right button, 111, adjustment function down button, 112, adjustment function left button, 113, shell;

[0029] 2, connecting seat body, 21, upper connecting sleeve section, 22, lower connecting sleeve section, 23, external thread structure, 24, annular limiting step;

[0030] 3, upper computer; 4, charge induction dust concentration probe; 5, temperature probe;

[0031] 6, mounting base, 61, large diameter fixed section, 62, small diameter support section;

[0032] 7, monitoring device; 8, dust-containing gas flow; 9, dust removal system pipeline; 10, shielded cable; 11, relay transmission cabinet; 12, transmission cable group; 13, industrial computer; 14, tablet computer; 15, digital display meter; 16, communication cable one; 17, control module; 18, communication cable two. DETAILED DESCRIPTION

[0033] The utility model will be further described below in combination with the drawings.

[0034] As Figures 1 to 5 shown, the present application provides a monitoring device for synchronously monitoring dust concentration and temperature, the monitoring device 7 comprises a connecting seat body 2, a display and control module 1, a charge induction dust concentration probe 4, a temperature probe 5 and a mounting base 6;

[0035] The display and control module 1 comprises a shell 113, a dust concentration data display module 101, a temperature data display module 102, a working state indicating lamp 103, an instrument control module 104, a control circuit board, a power module and a communication module; wherein the dust concentration data display module 101 is used for displaying dust concentration data obtained based on the charge induction dust concentration probe 4, the temperature data display module 102 is used for displaying pipeline environment temperature data obtained based on the temperature probe 5; the working state indicating lamp 103 is used for indicating whether the monitoring device 7 is in a working state, when in the working state, the working state indicating lamp 103 is in a lighting state, specifically can be lit green, when in a stop state, the working state indicating lamp 103 is in an extinguishing state. The power module is used for supplying power. The communication module is used for establishing interactive communication between the controller and external equipment.

[0036] As a preferred, the shell 113 has excellent dustproof and waterproof ability.

[0037] The dust concentration data display module 101, the temperature data display module 102, the working state indicating lamp 103 and the instrument control module 104 are embedded on the rear side of the shell 113;

[0038] The control circuit board, the power module and the communication module are installed in the inner cavity of the shell 113, the control circuit board is installed with a controller, the controller is connected with the instrument control module 104, the dust concentration data display module 101, the temperature data display module 102, the working state indicating lamp 103, the power module and the communication module respectively;

[0039] The connecting seat body 2 is a tubular structure through the axis, which comprises coaxially distributed upper connecting sleeve segment 21 and lower connecting sleeve segment 22, the upper end of the upper connecting sleeve segment 21 is fixedly connected with the central area of the lower end surface of the shell 113, the outer side of the lower connecting sleeve segment 22 is provided with external thread structure 23; at the same time, the inner cavity of the connecting seat body 2 is communicated with the inner cavity of the shell 113 through the lower communication hole provided on the lower end plate of the shell 113;

[0040] The charge-induced dust concentration probe 4 and the temperature probe 5 are both in the shape of a rod, are arranged side by side in the inner cavity of the connecting seat body 2, and have their inner ends extended into the inner cavity of the shell 113 through the lower communication hole and are electrically connected with the controller; as a preferred option, a sealing filler is arranged at the connecting aperture between each of the charge-induced dust concentration probe 4 and the temperature probe 5 and the lower communication hole, so as to effectively ensure the reliable sealing of the connecting position and thus have good dustproof and waterproof capabilities.

[0041] As a preferred option, the charge-induced dust concentration probe 4 is a dust concentration probe based on the electrostatic induction principle, which is used to collect the dust concentration signal in the environment to be measured in real time and send it to the controller, and the controller obtains the dust concentration data in the environment to be measured according to the dust concentration signal; the temperature probe 5 is used to collect the temperature signal in the environment to be measured in real time and send it to the controller, and the controller obtains the temperature data in the environment to be measured according to the temperature signal.

[0042] The mounting base 6 is a stepped tubular structure axially through, which includes a large-diameter fixed section 61 and a small-diameter support section 62 coaxially distributed; the inner diameter of the large-diameter fixed section 61 is matched with the outer diameter of the lower connecting sleeve section 22, and an inner thread structure matched with the outer thread structure 23 is formed in the inside thereof; the inner diameter of the small-diameter support section 62 is matched with the inner diameter of the lower connecting sleeve section 22; the upper end of the large-diameter fixed section 61 is sleeved on the outside of the lower end of the lower connecting sleeve section 22 through the thread cooperation between the inner thread structure and the outer thread structure 23, and the small-diameter support section 62 is sleeved on the outside of the charge-induced dust concentration probe 4 and the temperature probe 5.

[0043] As an option, the annular limiting step 24 is further fixedly connected to the periphery of the connecting seat body 2 between the upper connecting sleeve section 21 and the lower connecting sleeve section 22, and through the arrangement of the annular limiting step 24, the large-diameter fixed section 61 of the mounting base 6 can be limited during the connection of the mounting base 6 and the connecting seat body 2.

[0044] The display and control module 1 further includes a data transmission interface 105; the data transmission interface 105 is installed on the right end plate of the shell 113, and the inner cavity thereof is communicated with the inner cavity of the shell 113 through the side communication hole formed on the right end plate of the shell 113; the communication module is correspondingly arranged at the inner end of the data transmission interface 105.

[0045] The instrument control module 104 includes a power switch 106, a working mode switching button 107, a test button 108, an up function button 109, a down function button 111, a left function button 112 and a right function button 110. The power switch 106 is used to control the power supply circuit between the power module and the controller to start and stop the control of the monitoring device; the working mode switching button 107 is used to send different measurement mode signals such as real-time monitoring mode signal, sampling mode signal and calibration mode signal to the controller, so that the controller can work in real-time monitoring mode, sampling mode and calibration mode after receiving the real-time monitoring mode signal, sampling mode signal and calibration mode signal. Of course, the working mode switching button 107 can also be used for alarm setting, such as setting an alarm threshold, so that the monitoring device can alarm when the monitored data exceeds the alarm threshold; the test button 108 is used to send start measurement signal, stop measurement signal, start calibration signal and stop calibration signal, so that the controller can start measurement, stop measurement, start calibration and stop calibration after receiving the start measurement signal, stop measurement signal, start calibration signal and stop calibration signal. The up function button 109, the down function button 111, the left function button 112 and the right function button 110 are used to send signals for adjusting or setting parameters, and the controller adjusts and sets the parameters according to the received signals for adjusting the device parameters.

[0046] In order to realize reliable transmission of data at low investment cost, the monitoring device 7 further comprises a relay transmission cabinet 11 and a shielded cable 10. One end of the shielded cable 10 is inserted into the data transmission interface 105 and connected with the communication module, and the other end of the shielded cable 10 is inserted into the relay transmission cabinet 11 and connected with a communication port of the relay transmission cabinet 11. The relay transmission cabinet 11 is installed with a relay transmission device to realize communication relay.

[0047] In order to realize real-time control of the monitoring device, and to display the data monitored by the monitoring device and the running state of the monitoring device in real time, the monitoring device 7 further comprises a remote terminal one, which is one or more of an industrial computer 13, a tablet computer 14 and a digital display meter 15. According to the specific working condition, the industrial computer 13 or the tablet computer 14 can be selected to communicate with the controller, and the digital display meter 15 can be selected to display the remote data in real time. The remote terminal one is connected with the relay transmission cabinet 11 through the transmission cable group 12.

[0048] In order to improve the intelligent degree of the monitoring device, the monitoring device 7 further comprises a remote terminal two, which is a control module 17 and an upper computer 3 connected through a communication cable two 18, and the control module 17 is connected with the relay transmission cabinet 11 through a communication cable one 16. In the process of direct transmission by using the communication cable one 16 and the communication cable two 18, not only the monitoring device 7 can be controlled through the control module 17, but also the received monitoring data can be further transmitted to the upper computer 3 through the control module 17, so that the monitoring data can be displayed and stored in real time by the upper computer 3 located at the remote end, and the remote operation instruction can be sent through the upper computer 3.

[0049] Among them, the remote terminal one and the remote terminal two can be used only one according to the specific working condition, of course, they can also be used at the same time.

[0050] As a preferred, the controller is a PLC controller.

[0051] As a preferred, the shielded cable 10 is a 2-core shielded cable.

[0052] As a preferred, the transmission cable group 12 is composed of RS485 transmission cable. When the RS485 transmission is used, the relay control cabinet 11 sends 4-20mA current industrial signal, which is converted into RS485 signal through a signal converter and then transmitted to the industrial computer 13, the tablet computer 14 and the digital display meter 15, so that the monitoring data can be further analyzed by using the industrial computer 13, the monitoring data can be monitored and stored in real time by using the industrial computer 13, the monitoring data can be viewed in real time by using the tablet computer 14, and the monitoring data can be displayed in real time by using the digital display meter 15.

[0053] As a preferred, the control module 17 is a PLC controller.

[0054] The use method is as follows: in the use process, detection holes (preferably circular holes) matched with the small-diameter supporting section 62 of the mounting base 6 are formed on the pipe body of the dust removal system pipe 9, the small-diameter supporting section 62 of the mounting base 6 is vertically inserted into the detection holes, and the connection positions are welded and fixed, while the air tightness of the connection positions is ensured; the connecting seat body 2 in the monitoring device 7 is fixedly connected with the mounting base 6, specifically, the charge induction dust concentration probe 4 and the temperature probe 5 are inserted into the inside of the dust removal system pipe 9 and are in contact with the dust-containing airflow 8, the connecting sleeve 22 of the connecting seat body 2 is inserted into the inside of the large-diameter fixed section 61 of the mounting base 6 through threaded cooperation; further, the shielded cable 10 can be used to establish the communication connection between the monitoring device 7 and the relay transmission cabinet 11, more further, the transmission cable group 12 can be used to establish the communication connection between the relay transmission cabinet 11 and the industrial computer 13, the tablet computer 14 and the digital display meter 15, while the communication cable 1 16 can be used to establish the communication connection between the relay transmission cabinet 11 and the control module 17, and the communication cable 2 18 can be used to establish the communication connection between the control module 17 and the upper computer 3;

[0055] In the working process of the dust removal system, the instrument control module 104 is used to control the monitoring device 7 to start running, specifically, the power switch 106 is started, and the required measurement or calibration mode is selected by using the working mode switching button 107, and then the measurement parameters are adjusted or set by using the adjustment function up button 109, the adjustment function down button 111, the adjustment function left button 112 and the adjustment function right button 110, and the measurement or calibration process is started or stopped by using the test button 108. After the power is turned on, the controller controls the working state indicator lamp 103 to light up to indicate that it is in the working state. After the work is completed, the dust concentration signal in the pipeline is collected in real time by using the charge sensing dust concentration probe 4 and sent to the controller, and the temperature signal in the pipeline is collected in real time by using the temperature probe 5 and sent to the controller. The controller obtains dust concentration data and temperature data according to the dust concentration signal and the temperature signal. The controller sends the dust concentration data to the dust concentration data display module 101 for real-time display after obtaining the dust concentration data, and sends the temperature data to the temperature data display module 102 for real-time display after obtaining the temperature data. At the same time, the controller sends the dust concentration data and the temperature data to the relay transmission cabinet 11 through the shielded cable 10, and the relay transmission cabinet 11 sends the dust concentration data and the temperature data to the industrial computer 13, the tablet motor 14 and the digital display meter 15 through the transmission cable group 12 respectively. At the same time, the dust concentration data and the temperature data are sent to the control module 17 through the communication cable 1 6. After receiving the dust concentration data and the temperature data, the control module 17 sends them to the upper computer 3 through the communication cable 2 18. The upper computer 3 displays and stores the dust concentration data and the temperature data in real time after receiving them. At the same time, when the operator issues an operation instruction through the control module 17, the control module 17 sends the operation instruction to the communication module connected to the controller through the relay transmission cabinet 11, and then to the controller. The controller executes the corresponding action after receiving the operation instruction. When the operator issues an operation instruction through the upper computer 3, the upper computer 3 sends the operation instruction to the control module 17 and the relay transmission cabinet 11 through the control module 17, and then to the controller. The controller executes the corresponding action after receiving the operation instruction. After use, the power switch 106 is turned off, and the monitoring device 7 is stopped.

[0056] In this invention, by providing a dust concentration data display module and a temperature data display module on the housing, dust concentration and temperature data can be displayed intuitively. A working status indicator light on the housing allows for easy and intuitive determination of whether the monitoring device is operational. An instrument control module on the housing facilitates control of the monitoring device. The connecting base is an axially continuous tubular structure, and a lower connecting hole is provided on the housing to allow the charge-sensitive dust concentration probe and temperature probe to extend into the inner cavity of the housing through the connecting base and the lower connecting hole, thus facilitating electrical connection with the internal circuit control board. Furthermore, the tubular connecting base effectively protects the connection sections of the charge-sensitive dust concentration probe and temperature probe. The mounting base is a stepped tubular structure, allowing for easy fixation of the mounting base to the side wall of the dust removal system pipeline using its small-diameter support section. The lower connecting sleeve section of the connecting seat has an external thread structure on its outer side, while the large-diameter fixed section of the mounting base has an internal thread structure on its inner side. This allows the lower connecting sleeve section of the connecting seat to be easily inserted and fixed into the large-diameter fixed section of the mounting base using the threaded fit. This enables the charge-induced dust concentration probe and temperature probe to penetrate the dust removal system pipeline through the axial space of the connecting seat, allowing direct contact with the dust-laden airflow and ensuring reliable monitoring accuracy and stable monitoring results. This invention utilizes both a charge-induced dust concentration probe and a temperature probe, fully leveraging the advantages of the charge-induced method: wide measurement range, low maintenance, simple structure, low cost, and unaffected by probe surface adhesion or changes in dust flow rate. The charge-induced dust concentration probe can non-invasively measure the charge carried by solid particles in pneumatic conveying pipelines or air. Combined with a temperature probe, simultaneous online monitoring of dust concentration and temperature is possible, resulting in a more accurate, reliable, and efficient industrial dust removal system monitoring solution, providing strong technical support for production safety decisions. This invention organically combines charge-induced dust concentration monitoring technology with temperature monitoring technology. By simply fixing the mounting base to the pipe wall of the dust removal system and connecting it to the main body of the monitoring device, synchronous real-time online monitoring of dust concentration and temperature inside the industrial dust removal system can be achieved. The equipment has a simple structure and operation, low cost, can achieve wide-range dust mass concentration monitoring, and provides more safety parameters for industrial monitoring.

[0057] The monitoring device combines dust concentration and temperature monitoring means, can simultaneously monitor dust concentration data and temperature data, provides more comprehensive industrial monitoring parameters, can effectively solve the problems that the current dust concentration monitoring technology of industrial dust removal system is limited in range, dust concentration and temperature are not monitored synchronously, and further helps to find the situation that dust concentration and temperature of the dust removal system are out of limit, and can effectively guide the monitoring and early warning of explosion risk and emergency disposal process.

Claims

1. A monitoring device for simultaneous monitoring of dust concentration and temperature, said monitoring device (7) comprising a connection seat body (2), characterized in that, It also includes a display and control module (1), a charge-induced dust concentration probe (4), a temperature probe (5) and a mounting base (6); The display and control module (1) includes a housing (113), a dust concentration data display module (101), a temperature data display module (102), a working state indicator (103), an instrument control module (104), a control circuit board, a power module and a communication module; The dust concentration data display module (101), the temperature data display module (102), the working state indicator (103) and the instrument control module (104) are all embedded on the rear side of the housing (113); The control circuit board, the power module and the communication module are all installed in the inner cavity of the housing (113), and the control circuit board is installed with a controller which is connected with the instrument control module (104), the dust concentration data display module (101), the temperature data display module (102), the working state indicator (103), the power module and the communication module respectively; The connecting seat body (2) is a tubular structure axially through, which includes coaxially distributed upper connecting sleeve segment (21) and lower connecting sleeve segment (22), the upper end of the upper connecting sleeve segment (21) is fixedly connected with the central area of the lower end surface of the housing (113), and the outer side of the lower connecting sleeve segment (22) is provided with an external thread structure (23); at the same time, the inner cavity of the connecting seat body (2) is communicated with the inner cavity of the housing (113) through the lower communication hole opened on the lower end plate of the housing (113); The charge-induced dust concentration probe (4) and the temperature probe (5) are both rod-shaped, and are arranged side by side in the inner cavity of the connecting seat body (2), and the inner end thereof extends into the inner cavity of the housing (113) through the lower communication hole and is electrically connected with the controller; The mounting base (6) is a stepped tubular structure axially through, which includes coaxially distributed large-diameter fixed segment (61) and small-diameter support segment (62); the inner diameter of the large-diameter fixed segment (61) is matched with the outer diameter of the lower connecting sleeve segment (22), and an internal thread structure matched with the external thread structure (23) is opened in the inside; the inner diameter of the small-diameter support segment (62) is matched with the inner diameter of the lower connecting sleeve segment (22); the upper end of the large-diameter fixed segment (61) is sleeved on the outside of the lower end of the lower connecting sleeve segment (22) through the thread cooperation between the internal thread structure and the external thread structure (23), and the small-diameter support segment (62) is sleeved on the outside of the charge-induced dust concentration probe (4) and the temperature probe (5).

2. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 1, characterized in that, The display and control module (1) further includes a data transmission interface (105); the data transmission interface (105) is installed on the right side plate of the housing (113), and the inner cavity thereof is communicated with the inner cavity of the housing (113) through the side communication hole opened on the right end plate of the housing (113); the communication module is correspondingly arranged at the inner end of the data transmission interface (105).

3. A monitoring device for monitoring dust concentration and temperature synchronously according to claim 2, characterized in that, The instrument control module (104) comprises a power switch (106), a working mode switching button (107), a test button (108), an up function adjusting button (109), a down function adjusting button (111), a left function adjusting button (112) and a right function adjusting button (110).

4. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 3, characterized in that, The monitoring device (7) further comprises a relay transmission cabinet (11) and a shielded cable (10), one end of the shielded cable (10) is inserted into a data transmission interface (105) and connected with a communication module, and the other end of the shielded cable (10) is inserted into the relay transmission cabinet (11) and connected with a communication port of the relay transmission cabinet (11).

5. A monitoring device for monitoring dust concentration and temperature synchronously according to claim 4, characterized in that, The monitoring device (7) further comprises a remote terminal one, which is one or more of an industrial computer (13), a tablet computer (14) and a digital display meter (15); the remote terminal one is connected with the relay transmission cabinet (11) through a transmission cable group (12).

6. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 4, characterized in that, The monitoring device (7) further comprises a remote terminal two, which is a control module (17) and an upper computer (3) connected through a communication cable two (18), and the control module (17) is connected with the relay transmission cabinet (11) through a communication cable one (16).

7. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 3, characterized in that, The controller is a PLC controller.

8. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 4, wherein, The shielded cable (10) is a 2-core shielded cable.

9. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 5, wherein, The transmission cable group (12) is composed of RS485 transmission cables.

10. The monitoring device for monitoring dust concentration and temperature synchronously according to claim 6, wherein, The control module (17) is a PLC controller.