Device for monitoring sealing performance of hot melting joint

By designing an airbag that expands to move the sealing component, releasing colorimetric gas for real-time monitoring and applying sealant, the problem of not being able to detect the sealing performance of the heat fusion joint in real time in existing technologies is solved, enabling timely protection and safety warnings for the heat fusion joint.

CN223710962UActive Publication Date: 2025-12-23FUJIAN JIACHEN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202520376139.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-12-23
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing water-filled wedge block cannot detect the sealing condition of the thermofusion joint in real time, and cannot protect the leaking thermofusion joint in a timely manner.

Method used

A thermofusion joint sealing monitoring device was designed, including an airbag, an alarm component, and a protective component. The airbag expands to move the sealing component, releases a colorimetric gas for real-time monitoring, and automatically applies sealant to protect against leaks.

Benefits of technology

It enables real-time monitoring and timely protection of the sealing performance of the hot melt joint, improving the safety of the working environment and the early warning capabilities of operators, and ensuring the smooth progress of the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot melting joint sealing performance monitoring device, which comprises an upper sleeve connecting piece, a lower sleeve connecting piece, an alarm assembly and a protection assembly, an air bag is sleeved on a hot melting interface on a hot melting pipeline, two ends of the air bag are provided with installation ports, the installation ports are provided with binding belts, and the binding belts are connected with the upper sleeve connecting piece and the lower sleeve connecting piece. A lower sleeve connecting piece and an upper sleeve connecting piece are arranged outside the air bag in a sleeving mode, the upper sleeve connecting piece and the lower sleeve connecting piece are matched sleeve pieces, an operation groove is formed in the sleeve piece composed of the upper sleeve connecting piece and the lower sleeve connecting piece, a through hole is formed in one side of the upper end of the upper sleeve connecting piece, and an alarm assembly is arranged at the upper end of the through hole. A movable hole is formed in one side of the through hole and located at the upper end of the upper sleeve connecting piece, and the movable hole is connected with a protection assembly. According to the utility model, the sealing state of the hot melt interface can be detected in real time, and the leaked hot melt interface can be protected for a short time in time, so that buffer time is provided for subsequent maintenance of operators.
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Description

TECHNICAL FIELD

[0001] The utility model relates to hot melt joint leakproofness monitoring technical field, concretely is a kind of hot melt joint leakproofness monitoring device. BACKGROUND

[0002] The connection of PE pipe is the most important process in the whole PE pipe installation process, and the advantages and disadvantages of the connection technology are directly related to the service life of the pipeline. Hot melt connection is usually used. Ultrasonic phased array detection technology is a non-destructive testing method using ultrasonic waves. It realizes the detection of target objects through a plurality of independently controlled ultrasonic transducer arrays. The wedge in ultrasonic phased array detection is used to help the sound beam emitted by the ultrasonic probe enter the detected material. Among them, Chinese patent number: CN201920064322.0 discloses a water bag wedge phased array probe for detecting PE pipe hot melt joint. The water bag wedge solves the problem that ultrasonic waves cannot be refracted into the weld, increases the refraction angle, and thus solves the problem that PE pipe cannot be detected well, improving the quality of PE pipe hot melt joint detection.

[0003] Based on the above, the present inventors found that the water bag wedge can increase the refraction angle, but cannot detect the sealing condition of the hot melt joint in real time, and cannot take protective measures for the leaking hot melt joint in time. UTILITY MODEL CONTENT

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a hot melt joint leakproofness monitoring device, comprising an upper sleeve connecting piece, a lower sleeve connecting piece, an alarm assembly and a protection assembly, a hot melt joint on a hot melt pipeline is sleeved with an air bag, the air bag is provided with a mounting port at both ends, the mounting port is provided with a cable tie, and the air bag is sleeved with a lower sleeve connecting piece and an upper sleeve connecting piece, the upper sleeve connecting piece and the lower sleeve connecting piece are matched sleeves, and the sleeve composed of the upper sleeve connecting piece and the lower sleeve connecting piece is provided with a working groove, a through hole is formed in one side of the upper end of the upper sleeve connecting piece, the upper end of the through hole is provided with an alarm assembly, and a movable hole is arranged on one side of the through hole and located at the upper end of the upper sleeve connecting piece. The movable hole is connected with the protection assembly.

[0005] Further, the alarm assembly comprises a cross seal, a color developing transparent tube and a color developing indicator strip, the upper end of the through hole is provided with a color developing transparent tube, the tube opening of the color developing transparent tube is provided with a cross seal, and the color developing transparent tube is provided with a color developing indicator strip, and the working groove is provided with a color developing reaction gas.

[0006] Further, the protection assembly comprises a glue box, a plugging piece and a connecting shaft, the upper end of the movable hole is provided with a glue box, the glue box is provided with a leak repairing glue, the movable hole is provided with a connecting shaft, the lower end of the connecting shaft is provided with a push plate, the upper end of the connecting shaft is provided with a plugging piece, and the side surface of the plugging piece is provided with a spring.

[0007] Further, the upper end of the air bag is provided with a pressing disc corresponding to the position of the push plate.

[0008] Further, the cross-sectional diameter of the plugging member is greater than that of the movable hole.

[0009] Further, the color-developing transparent tube is threadedly connected with the through hole, and a sealing strip is arranged between the color-developing transparent tube and the through hole.

[0010] Further, the lower sleeve adapter is connected with the upper sleeve adapter through bolts.

[0011] Compared with the prior art, the hot melt connector sealing monitoring device has the following advantages:

[0012] (1) When the hot melt connector on the hot melt pipeline leaks, the air bag expands, drives the plugging member to move towards the glue box, opens the opening of the glue box, and the leak repair glue in the glue box flows into the operation groove, so that the air bag and the hot melt connector are wrapped with the leak repair glue, and after the leak repair glue hardens in the operation groove, a complete sealing member is formed, thereby further sealing and protecting the hot melt connector in time, providing a buffer time for the subsequent maintenance work of the operator; the expansion will squeeze the color-developing gas in the operation groove, which will be released through the cross-shaped seal designed by the system and flow to the color-developing transparent tube; once the color-developing gas enters the color-developing transparent tube through the cross-shaped seal, the active ingredients in the gas will react with the color-developing indicator strip in the tube; the inspector can observe the color change of the color-developing indicator strip in real time through the color-developing transparent tube. This observation is not only intuitive and simple, but also can quickly provide important information to help the inspector judge whether the current environment meets the safety standard and whether there are potential hazards. Therefore, the change of the color-developing indicator strip can be regarded as a warning mechanism to remind the worker to pay attention to safety; the design of this system not only improves the safety of the working environment, but also enhances the warning ability of the operator to potential problems, so that appropriate responses can be taken when working to ensure the smooth progress of the working process. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is a three-dimensional structure schematic view of the utility model;

[0014] Figure 2 is an exploded schematic view of the utility model;

[0015] Figure 3 is a cross-sectional schematic view of the utility model;

[0016] Figure 4 is an air bag structure schematic view of the utility model;

[0017] Figure 5The utility model discloses Figure 3 The utility model discloses

[0018] In the figure: 1, hot melt pipeline;2, lower sleeve adapter;3, upper sleeve adapter;4, chromogenic transparent tube;5, glue box;6, air bag;7, operation groove;8, mounting port;9, cable tie;10, chamber;11, through hole;12, cross seal;13, chromogenic indicating strip;14, push plate;15, movable hole;16, adapter shaft;17, plugging piece;18, spring;19, leak repair glue;20, extrusion disc. Specific embodiments

[0019] The technical solutions in the embodiments of the utility model will be apparently and completely described in connection with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative work fall within the protection scope of the utility model.

[0020] Please refer to Figures 1-5 The utility model provides a technical scheme:

[0021] Embodiment:

[0022] In the embodiment, a hot melt joint sealing monitoring device, including upper sleeve adapter 3, lower sleeve adapter 2 and alarm assembly and protection assembly, the hot melt interface on hot melt pipeline 1 is provided with air bag 6, air bag 6 both ends are equipped with mounting port 8, mounting port 8 is equipped with cable tie 9, and air bag 6 is equipped with lower sleeve adapter 2 and upper sleeve adapter 3, the sleeve of upper sleeve adapter 3 and lower sleeve adapter 2 is matched, and the sleeve of upper sleeve adapter 3 and lower sleeve adapter 2 is equipped with operation groove 7, the upper end of upper sleeve adapter 3 is equipped with through hole 11 on one side, the upper end of through hole 11 is equipped with alarm assembly, and the movable hole 15 of through hole 11 one side and located upper sleeve adapter 3 upper end is equipped with protection assembly.

[0023] Among them, the alarm assembly includes cross seal 12, chromogenic transparent tube 4 and chromogenic indicating strip 13, the upper end of through hole 11 is equipped with chromogenic transparent tube 4, the mouth of chromogenic transparent tube 4 is equipped with cross seal 12, and chromogenic transparent tube 4 is equipped with chromogenic indicating strip 13, and the operation groove 7 is equipped with chromogenic reaction gas;When the hot melt interface on hot melt pipeline 1 leaks, air bag 6 volume rises, extrudes the chromogenic gas in operation groove 7, makes the chromogenic gas in operation groove 7 from cross seal 12 into chromogenic transparent tube 4, makes chromogenic indicating strip 13 discolor, and the chromogenic condition of chromogenic indicating strip 13 can be observed by chromogenic transparent tube 4 by inspection personnel.

[0024] The protection assembly comprises the glue box 5, the blocking piece 17 and the connecting shaft 16, the upper end of the movable hole 15 is provided with the glue box 5, the glue box 5 is internally provided with the repairing glue 19, the movable hole 15 is internally provided with the connecting shaft 16, the lower end of the connecting shaft 16 is provided with the push plate 14, the upper end of the connecting shaft 16 is provided with the blocking piece 17, and the side of the blocking piece 17 is provided with the spring 18.

[0025] When the hot melt interface on the hot melt pipeline 1 leaks, the air bag 6 expands, the push plate 14 is pushed by the pressing disc 20, the blocking piece 17 is driven to move towards the glue box 5, the spring 18 is stretched, the opening of the glue box 5 is opened, the repairing glue 19 in the glue box 5 flows into the operation groove 7, the air bag 6 and the hot melt interface are wrapped with the repairing glue 19, and the repairing glue 19 is hardened in the operation groove 7, so that a complete sealing piece is formed, the hot melt interface can be further sealed and protected in time, and buffer time is provided for the maintenance work of the operator.

[0026] The upper end of the air bag 6 is provided with the pressing disc 20, and the pressing disc 20 corresponds to the position of the push plate 14.

[0027] The pressing disc 20 is matched with the push plate 14, and the shape and volume of the pressing disc 20 and the push plate 14 are not limited.

[0028] The cross-sectional diameter of the blocking piece 17 is greater than the cross-sectional diameter of the movable hole 15.

[0029] The color-developing transparent tube 4 is in threaded connection with the through hole 11, and a sealing strip is arranged between the color-developing transparent tube 4 and the through hole 11.

[0030] The lower sleeve connecting piece 2 and the upper sleeve connecting piece 3 are connected through bolts.

[0031] Working principle: when using the device, first, the air bag 6 is sleeved on one end of the hot melt pipe 1, then a pair of hot melt pipes 1 are connected by hot melting, when the hot melt pipe 1 is cooled, the air bag 6 is moved to the hot melt joint on the hot melt pipe 1, and the air bag 6 is sealed and connected with the hot melt pipe 1 through the cable tie 9, then the upper sleeve adapter 3 and the lower sleeve adapter 2 are sleeved outside the air bag 6, and the upper sleeve adapter 3 and the lower sleeve adapter 2 are fixedly connected through bolts, at this time, the pressing disc 20 corresponds to the position of the push plate 14, then the working groove 7 is filled with color developing gas through the through hole 11, the color developing gas can react with the color developing indicator strip 13 to produce color development, then the color developing transparent tube 4 is installed with the through hole 11, at this time, the air pressure in the working groove 7 is not high, so the color developing gas in the working groove 7 cannot enter the color developing transparent tube 4 through the cross seal 12, when the hot melt joint on the hot melt pipe 1 leaks, the air bag 6 expands, the color developing gas in the working groove 7 is pressed, and the color developing gas in the working groove 7 enters the color developing transparent tube 4 from the cross seal 12, so that the color developing indicator strip 13 changes color, and the inspection personnel can observe the color development of the color developing indicator strip 13 through the color developing transparent tube 4, and when the air bag 6 continues to expand, the pressing disc 20 pushes the push plate 14, the pressing disc 20 and the push plate 14 are matched, and the shape and volume of the pressing disc 20 and the push plate 14 are not limited, the plugging piece 17 is driven to move towards the glue box 5, the tension spring 18 is stretched, the opening of the glue box 5 is opened, and the leak repairing glue 19 in the glue box 5 flows into the working groove 7, so that the air bag 6 and the hot melt joint are wrapped with the leak repairing glue 19, and after the leak repairing glue 19 hardens in the working groove 7, a complete sealing piece is formed, so that the hot melt joint can be further sealed and protected in time, and buffer time is provided for the maintenance work of the operator.

[0032] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the involved claims.

Claims

1. A hot melt joint seal monitoring device comprising an upper sleeve adapter (3), a lower sleeve adapter (2) and an alarm assembly and a protection assembly, characterized in that: The hot melt pipe (1) is provided with an air bag (6) on the hot melt joint, both ends of the air bag (6) are provided with mounting ports (8), the mounting ports (8) are provided with straps (9), the air bag (6) is provided with a lower sleeve adapter (2) and an upper sleeve adapter (3) outside, the upper sleeve adapter (3) and the lower sleeve adapter (2) are matched sleeves, the sleeve formed by the upper sleeve adapter (3) and the lower sleeve adapter (2) is provided with an operation groove (7), a through hole (11) is formed in one side of the upper end of the upper sleeve adapter (3), the upper end of the through hole (11) is provided with an alarm assembly, the through hole (11) is provided with a movable hole (15) on one side of the upper end of the upper sleeve adapter (3), and the movable hole (15) is connected with a protection assembly.

2. The hot melt joint seal integrity monitoring device of claim 1, wherein: The alarm assembly comprises a cross seal (12), a color developing transparent tube (4) and a color developing indicator strip (13), the upper end of the through hole (11) is provided with the color developing transparent tube (4), the mouth of the color developing transparent tube (4) is provided with the cross seal (12), the color developing transparent tube (4) is provided with the color developing indicator strip (13) inside, and the operation groove (7) is provided with color developing reaction gas.

3. The hot melt joint seal integrity monitoring device of claim 1, wherein: The protection assembly comprises a glue box (5), a plugging piece (17) and a connecting shaft (16), the upper end of the movable hole (15) is provided with the glue box (5), the glue box (5) is provided with a leak repairing glue (19) inside, the movable hole (15) is provided with the connecting shaft (16) inside, the lower end of the connecting shaft (16) is provided with a push plate (14), the upper end of the connecting shaft (16) is provided with the plugging piece (17), and the side of the plugging piece (17) is provided with a spring (18).

4. The hot melt joint seal integrity monitoring device of claim 3, wherein: The upper end of the air bag (6) is provided with a pressing disc (20), and the pressing disc (20) corresponds in position to the push plate (14).

5. The hot melt joint seal integrity monitoring device of claim 3, wherein: The cross-sectional diameter of the plugging piece (17) is greater than that of the movable hole (15).

6. The hot melt joint seal integrity monitoring device of claim 2, wherein: The color developing transparent tube (4) is threadedly connected with the through hole (11), and a sealing strip is arranged between the color developing transparent tube (4) and the through hole (11).

7. The hot melt joint seal integrity monitoring device of claim 1, wherein: The lower sleeve adapter (2) and the upper sleeve adapter (3) are connected through bolts.

Citation Information

Patent Citations

  • Water bag wedge block phased array probe for PE pipe hot-melt joint detection

    CN209927780U