CCD (Charge Coupled Device) visual inspection equipment for metal shell
By designing flipping and material sorting components, the problem of CCD vision inspection equipment being unable to inspect from all angles is solved, enabling all-round inspection and sorting of products and improving inspection efficiency.
Patent Information
- Application Number
- CN202423260844.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing CCD vision inspection equipment cannot inspect the bottom and interior of the outer surface of a product, resulting in low inspection efficiency.
The system employs a combination of cylinders, sliding blocks, rubber clamps, electric push rods, and a first servo motor to achieve product flipping detection. It also utilizes a combination of a second servo motor, a discharge port, a rotating shaft, and a rotating plate to achieve product sorting and categorized conveying.
It enables comprehensive product testing, improves testing efficiency, and allows for the separate transportation of qualified and defective products.
Smart Images

Figure CN223711452U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to CCD visual inspection equipment technical field, concretely is a kind of metal shell CCD visual inspection equipment. BACKGROUND
[0002] CCD visual inspection equipment is a kind of equipment using CCD camera to detect product parts.
[0003] At present, when using CCD visual inspection equipment to detect sensor flanging shell image, only the top of the product surface can be detected, the bottom of the product surface and the inside and end surface cannot be detected, and the detection efficiency is low. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of metal shell CCD visual inspection equipment, with it can be all-round detection to product, improve the detection efficiency of product.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of metal shell CCD visual inspection equipment, including rack, the top front side and right side of the rack are fixedly connected with stand, the top of the stand is fixedly connected with first CCD camera and is penetrated, the inside bottom of the stand is fixedly connected with second CCD camera and is penetrated, the top left side of the rack is provided with material conveying assembly, the top middle of the rack is rotatably connected with rotary disc, and material turning assembly is arranged between the two stands;
[0006] The material turning assembly includes fixed slide rail fixed on the top of rack, the top of the fixed slide rail is fixedly connected with cylinder and is penetrated, the output end of the cylinder is fixedly connected with sliding block, and sliding block is fixedly connected with fixed slide rail and is penetrated and slidably connected, the outside of the sliding block is fixedly connected with two extension plates, the outside of the extension plate is fixedly connected with electric push rod and is penetrated, the output end of the electric push rod is fixedly connected with first servo motor, and the output end of the first servo motor is fixedly connected with rubber clamp plate.
[0007] As a preferred technical scheme of the utility model, the material conveying assembly includes mounting bracket fixedly connected with the top of rack, the inner wall top of the mounting bracket is fixedly connected with extension slide rail, the bottom of the extension slide rail is provided with clamping assembly, and the inner wall between the mounting bracket is fixedly connected with material conveying belt.
[0008] As a preferred technical scheme of the utility model, the top of the rotary disc is fixedly connected with evenly distributed material placing rack, and the left side of the top front side of the rack is fixedly connected with display screen.
[0009] As a preferred technical scheme of the utility model, the top rear side of the rack is provided with material distributing assembly.
[0010] As a preferred technical scheme of the utility model, the top frame is fixedly connected with a discharge port, and the inner wall of the discharge port is fixedly connected with a partition plate.
[0011] As a preferred technical scheme of the utility model, the top frame is fixedly connected with a discharge port, and the inner wall of the discharge port is fixedly connected with a partition plate.
[0012] As a preferred technical scheme of the utility model, the rear side of the rack is fixedly connected with a material conveying belt, and the two material conveying belts are respectively aligned with the bottom of the discharge port.
[0013] Compared with the prior art, the utility model provides a metal shell CCD visual detection equipment, has the following beneficial effects:
[0014] The utility model discloses the mutual cooperation of the cylinder, sliding block, rubber clamping plate, extension plate, electric push rod and first servo motor, makes after the detection of the one end and surface of product is completed, can quickly overturn the product from the rotary disc, makes the surface bottom of product and the other end of product are in the heart exchange, to detect, realizes the all -round detection to product, improves the detection efficiency.
[0015] The utility model discloses the mutual cooperation of the second servo motor, discharge port, pivot and rotary plate, makes when carrying out the distribution of materials, and the second servo motor drives pivot and rotary plate rotation, makes rotary plate and top frame contact, to make product through the guidance of rotary plate, respectively enters the left side or right side of discharge port, realizes the separate transport of qualified product and defective product. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is whole structure schematic view of the utility model;
[0017] Figure 2 It is local structure diagram of the utility model;
[0018] Figure 3 It is turnover assembly schematic view of the utility model;
[0019] Figure 4 It is distribution assembly structure diagram of the utility model;
[0020] Figure 5 It is distribution assembly internal schematic view of the utility model.
[0021] In the figure: 1, rack; 2, stand; 3, first CCD camera; 4, second CCD camera; 5, turnover assembly; 51, fixed slide rail; 52, air cylinder; 53, sliding block; 54, rubber clamp plate; 55, extension plate; 56, electric push rod; 57, first servo motor; 6, display screen; 7, material conveying assembly; 71, mounting frame; 72, extension slide rail; 73, clamping assembly; 74, material conveying belt; 8, material distributing assembly; 81, top frame; 82, pushing air cylinder; 83, second servo motor; 84, discharge port; 85, rotating shaft; 86, rotating plate; 87, partition plate; 9, material conveying belt; 10, rotating disc; 11, material placing frame. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model. Embodiment one
[0023] Please refer to Figures 1-5 The utility model discloses a kind of metal shell CCD visual detection equipment, a kind of metal shell CCD visual detection equipment, including rack 1, the top front side and right side of the rack 1 are all fixedly connected with stand 2, the top of the stand 2 is penetrated and fixedly connected with first CCD camera 3, the inner bottom of the stand 2 is penetrated and fixedly connected with second CCD camera 4, the top left side of the rack 1 is provided with material conveying assembly 7, the top middle of the rack 1 is rotatably connected with rotating disc 10, turnover assembly 5 is provided between two the stand 2;
[0024] The turnover assembly 5 includes fixed slide rail 51 fixed on the top of rack 1, the top of the fixed slide rail 51 is penetrated and fixedly connected with air cylinder 52, the output end of the air cylinder 52 is fixedly connected with sliding block 53, and sliding block 53 is penetrated and slidably connected with fixed slide rail 51, the outer side of the sliding block 53 is fixedly connected with two extension plates 55, the outer side of the extension plate 55 is penetrated and fixedly connected with electric push rod 56, the output end of the electric push rod 56 is fixedly connected with first servo motor 57, the output end of the first servo motor 57 is fixedly connected with rubber clamp plate 54.
[0025] Please refer to the attached Figure 2 The material conveying assembly 7 includes mounting frame 71 fixedly connected with the top of rack 1, the inner wall top of the mounting frame 71 is fixedly connected with extension slide rail 72, the bottom of the extension slide rail 72 is provided with clamping assembly 73, and the inner wall between the mounting frame 71 is fixedly connected with material conveying belt 74.
[0026] Please refer to the accompanying drawings Figure 1 , the top of the rotating disc 10 is fixedly connected with uniformly distributed feeding racks 11, and the left side of the top front side of the rack 1 is fixedly connected with a display screen 6;
[0027] In this embodiment, first, the product on the material conveying belt 74 is placed into the feeding rack 11 above the rotating disc 10 through the clamping assembly 73 at the bottom of the extension slide rail 72, and the clamping assembly 73 is driven by the lead screw in the extension slide rail 72. Then, the product is placed on the feeding rack 11, and the rotating disc 10 rotates to move the product to the front first CCD camera 3 and the second CCD camera 4 for detection of the top and end surface of the product. After detection, the rotating disc 10 rotates to move the product to the material turning assembly 5. At this time, the cylinder 52 drives the sliding block 53 to move downward in the fixed slide rail 51, so that the two extension plates 55 are aligned with the product. The first servo motor 57 and the rubber clamping plate 54 are driven by the electric push rod 56 to move towards the product until the rubber clamping plate 54 contacts and clamps the product. The cylinder 52 drives the sliding block 53 and the product to move upward, and the first servo motor 57 is started to drive the rubber clamping plate 54 and the product to rotate, so as to turn over the product. After completion, the cylinder 52 drives the sliding block 53 to move downward to place the product on the feeding rack 11 again, and the rotating disc 10 rotates to move the product to the right first CCD camera 3 and the second CCD camera 4, so as to detect the bottom and the inside of the product, realizing omnibearing detection. Embodiment two
[0028] Based on the above embodiment 1, please refer to the accompanying drawings Figure 1 、 Figure 4 、 Figure 5 , the middle of the top rear side of the rack 1 is provided with a material distribution assembly 8.
[0029] Please refer to the accompanying drawings Figure 5 , the material distribution assembly 8 comprises a top frame 81 fixedly connected with the top of the rack 1, a pushing cylinder 82 penetrating and fixedly connected with one side of the top frame 81 adjacent to the rotating disc 10, and a second servo motor 83 penetrating and fixedly connected with the opposite side of the top frame 81 opposite to the rotating disc 10. The output end of the second servo motor 83 is fixedly connected with a rotating shaft 85, and the outer top of the rotating shaft 85 is fixedly connected with a rotating plate 86.
[0030] Please refer to the accompanying drawings Figure 5 , the bottom of the top frame 81 is fixedly connected with a discharge port 84, and the inner walls of the discharge port 84 are fixedly connected with a partition plate 87.
[0031] Please refer to the accompanying drawings Figure 1The rear side of the rack 1 is provided with a feeding conveying belt 9, and the two feeding conveying belts 9 are respectively aligned with the bottom of the discharge port 84;
[0032] In the embodiment, after the product is detected, the product is pushed into the top frame 81 by the pushing cylinder 82 on the top of the distributing assembly 8, at this time, the second servo motor 83 drives the rotating shaft 85 and the rotating plate 86 on the top to rotate through the signal transmitted by the external control box, so that the rotating plate 86 is in contact with the inner wall of the top frame 81 on both sides, thereby sealing one through hole, so that the product is guided by the rotating plate 86 to enter another through hole into the discharge port 84, and then falls into the feeding conveying belt 9 through the guidance of the discharge port 84, thereby realizing the classified conveying of the product.
[0033] The working principle and use process of the utility model are as follows: firstly, the product on the feeding conveying belt 74 is put into the uniform distribution of the material placing frame 11 on the rotating disc 10 by the clamping assembly 73 at the bottom of the extension slide rail 72 in the material conveying assembly 7, and then the rotating disc 10 rotates to rotate the product to the front side first CCD camera 3 and the second CCD camera 4 to detect the outer top and end face of the product.
[0034] After detection, the rotating disc 10 rotates to transport the product to the material turning assembly 5, at this time, the cylinder 52 drives the sliding block 53 to move downward in the fixed slide rail 51, so that the two extension plates 55 are aligned with the product, then the electric push rod 56 is started to drive the first servo motor 57 and the rubber clamping plate 54 to approach the product, until the rubber clamping plate 54 contacts and clamps the product, then the cylinder 52 drives the sliding block 53 and the product to rise, and the first servo motor 57 is started to drive the rubber clamping plate 54 and the product to rotate, so as to turn over the product.
[0035] After turning over, the cylinder 52 drives the sliding block 53 to descend to put the product back on the material placing frame 11, and then the rotating disc 10 rotates the product to the right side first CCD camera 3 and the second CCD camera 4 to detect the outer bottom and the inside of the product, thereby realizing omnibearing detection.
[0036] After the product is detected, the product is pushed into the top frame 81 by the pushing cylinder 82 on the top of the distributing assembly 8, at this time, the second servo motor 83 drives the rotating shaft 85 and the rotating plate 86 on the top to rotate through the signal transmitted by the external control box, so that the rotating plate 86 is in contact with the inner wall of the top frame 81 on both sides, thereby sealing one through hole, so that the product is guided by the rotating plate 86 to enter another through hole into the discharge port 84, and then falls into the feeding conveying belt 9 through the guidance of the discharge port 84, thereby realizing the classified conveying of the product.
Claims
1. A metal-cased CCD vision inspection device, comprising a frame (1), characterized in that, The top front and right sides of the frame (1) are fixedly connected to columns (2). The top of the column (2) is connected to a first CCD camera (3) through and fixedly connected to it. The bottom of the inner side of the column (2) is connected to a second CCD camera (4) through and fixedly connected to it. The top left side of the frame (1) is provided with a material conveying component (7). The top middle of the frame (1) is rotatably connected to a rotating disk (10). The two columns (2) are provided with a material turning component (5).
2. The metal-cased CCD vision inspection device according to claim 1, characterized in that... The material turning assembly (5) includes a fixed slide rail (51) fixed to the top of the frame (1). A cylinder (52) is fixedly connected through the top of the fixed slide rail (51). A sliding block (53) is fixedly connected to the output end of the cylinder (52). The sliding block (53) is slidably connected through the fixed slide rail (51). Two extension plates (55) are fixedly connected to the outer side of the sliding block (53). An electric push rod (56) is fixedly connected through the outer side of the extension plate (55). A first servo motor (57) is fixedly connected to the output end of the electric push rod (56). A rubber clamp (54) is fixedly connected to the output end of the first servo motor (57).
3. The metal-cased CCD vision inspection device according to claim 1, characterized in that: The material conveying assembly (7) includes a mounting frame (71) fixedly connected to the top of the frame (1), an extension slide rail (72) fixedly connected to the top of the inner wall of the mounting frame (71), a clamping assembly (73) provided at the bottom of the extension slide rail (72), and a material conveying belt (74) fixedly connected between the inner walls of the mounting frame (71).
4. The metal-cased CCD vision inspection device according to claim 1, characterized in that: The top of the rotating disk (10) is fixedly connected to a uniformly distributed feeding rack (11), and the left side of the top front side of the frame (1) is fixedly connected to a display screen (6).
5. A metal-cased CCD vision inspection device according to claim 4, characterized in that: A material distribution assembly (8) is provided at the middle of the top rear side of the frame (1).
6. The metal-cased CCD vision inspection device according to claim 5, characterized in that: The material distribution assembly (8) includes a top frame (81) fixedly connected to the top of the frame (1). A pusher cylinder (82) is fixedly connected through the top frame (81) on the side adjacent to the rotating disk (10). A second servo motor (83) is fixedly connected through the top frame (81) on the side opposite to the rotating disk (10). A rotating shaft (85) is fixedly connected to the output end of the second servo motor (83). A rotating plate (86) is fixedly connected to the top of the rotating shaft (85).
7. A metal-cased CCD vision inspection device according to claim 6, characterized in that: The bottom of the top frame (81) is fixedly connected to a discharge port (84), and a partition plate (87) is fixedly connected between the inner walls of the discharge port (84).
8. A metal-cased CCD vision inspection device according to claim 1, characterized in that: The frame (1) is connected to a material conveyor belt (9) through and fixedly connected to the rear side, and the two material conveyor belts (9) are respectively aligned with the bottom of the discharge port (84).