Structure for adding wiring terminal to high-capacity air-core reactor body

By adding a copper metal terminal structure to the body of a large-capacity air-core reactor, the problems of insufficient number of terminals and inconvenient wiring are solved, achieving convenient and stable wiring and expanding the application range of the reactor.

CN223712527UActive Publication Date: 2025-12-23JIANGSU SIEYUAN SPECIAL TRANSFORMER CO LTD +2
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Patent Information

Application Number
CN202520027938.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-23
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Traditional large-capacity air-core reactors suffer from insufficient terminal block quantity and inconvenient wiring design, which limits their application scope and effectiveness.

Method used

A high-capacity hollow reactor body is designed with an added terminal structure. The terminal is made of copper metal material and includes copper washers, terminal pieces, O-rings, terminals, sealing gaskets, connecting plates, cap nuts, thin nuts, pressure rings, and nut pieces. It is fixedly installed on the reactor body by bolts. An insulating shell is added to ensure sealing effect and conductivity.

Benefits of technology

This expands the application range and effectiveness of air-core reactors, solves the problems of insufficient terminal blocks and inconvenient wiring, and improves the convenience and stability of wiring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of air-core reactors, and discloses a high-capacity air-core reactor body added wiring terminal structure which comprises a reactor body and a wiring terminal, the reactor body adopts a hollow structure design and is composed of a plurality of coils, and the coils are separated through insulating materials. A wiring terminal is additionally arranged on the outer side of the reactor body through an insulating shell, and the wiring terminal is connected with a leading-out wire of the coil. According to the electric reactor, the electric reactor body and the insulating shell on the electric reactor body are matched with the wiring terminal additionally arranged at the outer end of the insulating shell, so that under the combined action of a copper gasket, a terminal piece, an O-shaped sealing ring, a wiring column, a sealing gasket, a wiring piece, a cover-shaped nut, a thin nut, a pressing ring and a nut piece in the electric reactor body, the electric reactor body and the insulating shell are combined; the application range and the application effect of the air-core reactor can be effectively expanded, and meanwhile the problems that the number of terminals at the wiring position is insufficient, and wiring is inconvenient can be effectively solved.
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Description

Technical Field

[0001] This application relates to the field of air-core reactor technology, and more specifically, to a structure for adding terminals to the body of a large-capacity air-core reactor. Background Technology

[0002] With the continuous development of power systems, the requirements for power equipment are becoming increasingly stringent. As an important reactive power compensation device in power systems, the performance of reactors directly affects the stability and security of power systems.

[0003] Large-capacity air-core reactors are widely used in power systems. However, traditional air-core reactors have some problems in the design of their terminals, such as insufficient number of terminals and inconvenient wiring. These problems limit the scope of use and application effect of air-core reactors.

[0004] To address the aforementioned issues, this application provides a structure that adds terminals to the body of a large-capacity air-core reactor. Utility Model Content

[0005] This application provides a structure for adding terminals to the body of a large-capacity air-core reactor, employing the following technical solution:

[0006] A high-capacity hollow reactor body with added terminals is provided, including the reactor body and terminals. The reactor body adopts a hollow structure design and is composed of multiple coils, which are separated by insulating material. Terminals are added to the outside of the reactor body through an insulating shell, and the terminals are connected to the leads of the coils.

[0007] The terminal block includes a copper washer, a terminal piece, an O-ring, a terminal post, a sealing gasket, a connecting piece, a cap nut, a thin nut, a pressure ring, and a nut piece. The terminal post is inserted through and installed into the inner cavity of the insulating shell. The cap nut and thin nut are located at one end of the terminal post, while the terminal piece is located at the other end of the terminal post. The connecting piece is located at the bottom end of the terminal post near the thin nut. The pressure ring is located on the side of the terminal post near the terminal piece and abuts against the outer surface of the insulating shell. The copper washer and nut piece are distributed between the terminal piece and the pressure ring, and the copper washer and nut piece are located on one side of the outer wall of the terminal post.

[0008] Furthermore, the terminal block has a cylindrical rod-shaped structure, and an anti-slip pad is provided on the outer surface of the terminal block on the side away from the terminal block.

[0009] Through the above technical solution, the anti-slip pad facilitates the screwing and installation of terminal components at the end of the terminal block.

[0010] Furthermore, the O-ring and gasket are respectively disposed on the outer walls of both sides of the connection between the terminal and the insulating shell, and both the O-ring and gasket are made of nitrile rubber material that is resistant to high temperature and corrosion.

[0011] Through the above technical solutions, O-rings and gaskets can ensure the sealing effect between the terminal and the insulating shell.

[0012] Furthermore, the terminal block is made of metal material, specifically copper metal material with conductivity and corrosion resistance, preferably copper metal material with high conductivity.

[0013] Through the above technical solutions, the copper material can ensure good corrosion resistance and stable conductivity of the terminals.

[0014] Furthermore, the number of terminals is increased to one, and it is located in the middle of the insulating shell of the reactor body.

[0015] Furthermore, the wiring terminals are fixedly installed on the outer end of the reactor body by bolts, and the bolts are made using a tin-plating process.

[0016] Through the above technical solutions, the tin plating process gives the bolts good corrosion resistance and strength.

[0017] In summary, this application includes the following beneficial technical effects:

[0018] In this application, the reactor body and its insulating shell, along with the additional terminals added to the outer end of the insulating shell, effectively expand the application range and effect of the air-core reactor through the combined action of the internal copper washers, terminal parts, O-rings, terminals, gaskets, connecting plates, cap nuts, thin nuts, pressure rings, and nut parts. At the same time, it can also effectively overcome the problems of insufficient number of terminals and inconvenient wiring at the connection points. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application;

[0020] Figure 2 This is a schematic diagram of a wiring terminal structure according to an embodiment of this application.

[0021] Explanation of the labels in the diagram:

[0022] 100. Reactor body; 200. Terminal block; 1. Copper washer; 2. Terminal piece; 3. O-ring seal; 4. Terminal post; 5. Sealing gasket; 6. Connecting piece; 7. Cap nut; 8. Thin nut; 9. Pressure ring; 10. Nut piece. Detailed Implementation

[0023] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0024] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0026] This application discloses a structure for adding terminals to the body of a large-capacity air-core reactor. Please refer to [link / reference]. Figure 1 and Figure 2 The reactor body 100 includes a reactor body 100 and a terminal block 200. The reactor body 100 adopts a hollow structure design and is composed of multiple coils. Each coil is separated by an insulating material. The outer side of the reactor body 100 is provided with a terminal block 200 through an insulating shell, and the terminal block 200 is connected to the lead wires of the coils.

[0027] The terminal block 200 includes a copper washer 1, a terminal piece 2, an O-ring seal 3, a terminal post 4, a sealing gasket 5, a connecting piece 6, a cap nut 7, a thin nut 8, a pressure ring 9, and a nut piece 10. The terminal post 4 is inserted through and installed into the inner cavity of the insulating housing. The cap nut 7 and the thin nut 8 are located at one end of the terminal post 4, while the terminal piece 2 is located at the other end of the terminal post 4. The connecting piece 6 is located at the bottom end of the terminal post 4 near the thin nut 8. The pressure ring 9 is located on the side of the terminal post 4 near the terminal piece 2, and the pressure ring 9... The ring 9 abuts against the outer surface of the insulating shell. The copper washer 1 and the nut 10 are distributed between the terminal 2 and the pressure ring 9. The copper washer 1 and the nut 10 are set on one side of the outer wall of the terminal 4. The terminal 4 has a cylindrical rod-shaped structure. Preferably, the outer surface of the terminal 2 away from the terminal 4 is provided with an anti-slip pad. The O-ring 3 and the sealing gasket 5 are respectively set on the outer walls of the two sides of the insertion point between the terminal 4 and the insulating shell. The O-ring 3 and the sealing gasket 5 are both made of high-temperature resistant and corrosion-resistant nitrile rubber material.

[0028] The terminal block 200 is made of metal material. In some preferred embodiments, it is made of copper metal material with high conductivity and corrosion resistance. The number of terminal blocks 200 is increased to one and is located in the middle of the insulating shell on the reactor body 100. The terminal block 200 is fixedly installed on the outer end of the reactor body 100 by bolts, and the bolts are made by tin plating.

[0029] The implementation principle of this embodiment is as follows: When assembling the terminal 200 on the outer side of the insulating shell, first place the O-ring 3, then place the pressure ring 9, then place the copper washer 1, and then tighten it with the nut 10. After adding the copper washer 1, screw on the terminal 2. When assembling the terminal 200 on the inner side of the insulating shell, first place the sealing gasket 5, then place the terminal piece 6, then tighten it with the thin nut 8, and finally screw on the cap nut 7.

[0030] During manufacturing, the reactor body 100 is made of epoxy glass fiber, and the terminals 200 are assembled from standard and non-standard parts and then fixed to the reactor body 100 with bolts. During installation, the reactor body 100 is installed in the reactive power compensation device of the power system, and the terminals 200 are connected to the power system via cables. During installation, the reactor body 100 is first fixed to the bracket, then the cable is connected to the terminals 200, and finally tightened. During maintenance, the reactor is mainly cleaned and inspected. When cleaning, the reactor body 100 and terminals 200 are wiped with a clean cloth. When inspecting, it is necessary to check whether the terminals 200 are loose and whether the fastening bolts are damaged. If any are damaged, they should be replaced in time.

[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A structure for adding terminals to the body of a large-capacity air-core reactor, comprising a reactor body (100) and terminals (200), characterized in that: The reactor body (100) adopts a hollow structure design. The reactor body (100) is composed of multiple coils, and each coil is separated by an insulating material. The outer side of the reactor body (100) is provided with a wiring terminal (200) through an insulating shell, and the wiring terminal (200) is connected to the lead wire of the coil. The terminal block (200) includes a copper washer (1), a terminal piece (2), an O-ring (3), a terminal post (4), a sealing gasket (5), a connecting piece (6), a cap nut (7), a thin nut (8), a pressure ring (9), and a nut piece (10). The terminal post (4) is inserted through and installed in the inner cavity of the insulating shell. The cap nut (7) and the thin nut (8) are located at one end of the terminal post (4), while the terminal piece (2) is located at the other end of the terminal post (4). The connecting piece (6) is located at the bottom end of the terminal post (4) near the thin nut (8). The pressure ring (9) is located on the side of the terminal post (4) near the terminal piece (2), and the pressure ring (9) abuts against the outer surface of the insulating shell. The copper washer (1) and the nut piece (10) are distributed between the terminal piece (2) and the pressure ring (9), and the copper washer (1) and the nut piece (10) are located on one side of the outer wall of the terminal post (4).

2. The structure for adding terminals to the body of a large-capacity air-core reactor according to claim 1, characterized in that: The terminal block (4) has a cylindrical rod-shaped structure, and the outer surface of the terminal piece (2) away from the terminal block (4) is provided with an anti-slip pad.

3. The structure for adding terminals to the body of a large-capacity air-core reactor according to claim 1, characterized in that: The O-ring (3) and the gasket (5) are respectively set on the outer walls of the two sides of the connection between the terminal (4) and the insulating shell, and the O-ring (3) and the gasket (5) are both made of high temperature resistant and corrosion nitrile rubber material.

4. The structure for adding terminals to the body of a large-capacity air-core reactor according to claim 1, characterized in that: The terminal block (200) is made of copper metal material with electrical conductivity and corrosion resistance.

5. The structure for adding terminals to the body of a large-capacity air-core reactor according to claim 1, characterized in that: The number of terminals (200) is increased to one, and they are located in the middle of the insulating shell on the reactor body (100).

6. The structure for adding terminals to the body of a large-capacity air-core reactor according to claim 1, characterized in that: The terminal block (200) is fixedly installed on the outer end of the reactor body (100) by bolts, and the bolts are made by tin plating.