Battery module capable of being quickly clamped

The battery module design, featuring a self-locking latch and pin mechanism, solves the problem of insufficient convenience in quick battery pack replacement and installation, enabling rapid card insertion, reducing connection fatigue damage, and improving the durability and applicability of the equipment.

CN223712964UActive Publication Date: 2025-12-23CONSERVATION SMART ENERGY CO LTD
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Patent Information

Application Number
CN202520274745.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-23
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing battery packs lack the convenience of quick replacement and installation. Traditional fixing methods are cumbersome and frequent replacements can easily lead to fatigue damage to the connections, affecting their service life.

Method used

The battery module design, which adopts a self-locking latch and pin mechanism, includes a cover plate, battery limiting components, a base plate, and a self-locking latch fixing bracket, enabling quick mounting and allowing for one-handed operation without tools.

Benefits of technology

It enables quick battery installation and removal, reduces operational complexity, minimizes damage to connectors, and enhances the durability and applicability of the device. It is suitable for various backpack models and outdoor activities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery design, in particular to a battery module capable of being quickly mounted and clamped, which comprises a battery module and a mounting module, and the battery module is movably connected with the mounting module. A user can quickly complete mounting and dismounting of the battery with a single hand without any tool, so that the convenience and efficiency of operation are greatly improved, the battery replacement device is particularly suitable for battery replacement in outdoor activities, and the problem of waiting for charging for a long time is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery design technical field especially relates to a battery module of quick loading and clamping. BACKGROUND

[0002] With the rapid development of portable electronic devices and electric vehicles, the demand for rapid replacement and maintenance of battery packs is increasing. Especially in the fields of portable devices, power tools, drones, electric bicycles and electric vehicles, the efficient replacement capability of batteries not only affects the user experience, but also directly relates to the endurance capability and operation and maintenance cost of the equipment. Therefore, how to improve the rapid installation and disassembly capability of the battery pack has become one of the important directions of the current battery technology development.

[0003] The existing battery pack adopts traditional modular design, that is, the battery unit (Cell) is first composed into a module (Module), and then assembled into a battery pack (Pack). Although this method ensures the flexibility of battery management to a certain extent, due to the additional module structure, it leads to low space utilization, large number of parts, high manufacturing cost, and at the same time increases the volume and weight of the battery pack, which limits the miniaturization and light weight of the equipment. In order to solve this problem, CTP (Cell to Pack) technology emerges as the times require, which omits the module link and directly integrates the battery core into the battery pack, thereby improving the energy density, improving the grouping efficiency of the battery system, and reducing the manufacturing cost.

[0004] However, the existing CTP technology mainly focuses on improving the energy density and structural integration of the battery, and still has certain limitations in the rapid replacement and installation convenience of the battery pack. For example, the fixing method of the traditional CTP battery pack often adopts a bolt structure, which is relatively cumbersome to disassemble and assemble, and is not convenient for daily maintenance and battery replacement of the equipment. At the same time, frequent replacement of the battery may cause mechanical fatigue or damage to the connection, thereby affecting the service life. In addition, the installation of the traditional battery pack usually requires professional tools and a long disassembly and assembly time, which cannot meet the needs of high-efficiency and frequent replacement application scenarios. UTILITY MODEL CONTENTS

[0005] The utility model discloses a battery module of quick loading and clamping to solve the problem that the traditional battery pack is operated complicatedly in the installation and replacement process, and frequent replacement easily leads to mechanical fatigue and damage of the connection part, and the battery stability and service life are affected.

[0006] The utility model discloses a battery module of quick loading and clamping to solve the problem that the traditional battery pack is operated complicatedly in the installation and replacement process, and frequent replacement easily leads to mechanical fatigue and damage of the connection part, and the battery stability and service life are affected.

[0007] A battery module of quick loading and clamping, comprising a battery module and an installation module, the battery module is movably connected with the installation module.

[0008] Further, the battery module comprises a cover plate, a battery limiting piece, a battery assembly, a self-locking buckle fixing buckle, a bottom plate, a first power plug, and a second power plug.

[0009] The cover plate edge is bent downward to form a cavity with the bottom plate, and the cover plate edge is fixed with the bottom plate through a nut.

[0010] The battery limiting piece edge is bent downward to form a space with the bottom plate surface, and the battery assembly is located in the space.

[0011] The bottom plate has two self-locking buckle fixing buckles on the outer walls on both sides.

[0012] The bottom plate has two fixing holes and a rectangular hole on the other outer wall, and the two fixing holes are respectively provided with the first power plug and the second power plug.

[0013] Further, the battery assembly comprises a protection plate and a battery pack, and the protection plate is connected to the positive and negative poles of the battery pack through spot welding of a nickel strip.

[0014] Further, the battery module further comprises a handle fixed on the cover plate by a screw.

[0015] Further, the installation module comprises two self-locking buckle fixing frames, a fixing piece, a decorative plate, and a bolt, the two self-locking buckle fixing frames are symmetrically arranged along the axis of the decorative plate, the fixing piece is arranged on one side of the decorative plate, the bolt is arranged on the opposite side of the fixing piece, the self-locking buckle fixing frame is connected with the self-locking buckle fixing buckle, and the bolt is connected with the rectangular hole.

[0016] Further, the fixing piece is an L-shaped fixing piece, and the L-shaped fixing piece abuts against one side of the bottom plate.

[0017] The utility model has the advantages that:

[0018] (1) The battery module can be quickly installed and clamped, the user can quickly complete the installation and disassembly of the battery with one hand, without any tool, greatly improving the convenience and efficiency of operation, and being especially suitable for battery replacement in outdoor activities, avoiding the problem of long waiting for charging;

[0019] (2) The battery module is compact and light in design, does not increase additional burden when replacing the battery, is convenient for the user to carry and operate, improves the convenience and applicability of the backpack battery, and is suitable for various outdoor activities.

[0020] (3) The utility model provides a battery module of quick loading and clamping, based on the fixing mode of self -locking hasp and latch mechanism, not only realized quick loading and clamping function, also reduced the connecting piece damage and equipment failure possibly because of frequent dismounting, thereby reduced the maintenance cost and use loss because of frequent maintenance, improved the overall durability of product,

[0021] (4) The utility model provides a battery module of quick loading and clamping can adapt to various models of backpack, and the user can customize processing according to the different needs of backpack internal space, increased the flexibility and market adaptability of product. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to these drawings without paying the creative labor.

[0023] Figure 1 It is the overall structural drawing of the battery module of quick loading and clamping proposed in the utility model,

[0024] Figure 2 It is the structure drawing of the battery module of quick loading and clamping proposed in the utility model,

[0025] Figure 3 It is the explosion view of the battery module of quick loading and clamping proposed in the utility model,

[0026] Figure 4 It is the battery pack structure drawing of the battery module of quick loading and clamping proposed in the utility model,

[0027] Figure 5 It is the installation module structure drawing of the battery module of quick loading and clamping proposed in the utility model,

[0028] In the drawing, 101 - handle, 102 - cover plate, 103 - battery limiting piece, 104 - battery assembly, 105 - self -locking hasp fixed buckle, 106 - bottom plate, 107 - first power plug, 108 - second power plug, 201 - protection plate, 202 - battery pack, 301 - self -locking hasp fixed frame, 302 - fixed part, 303 - decorative plate, 304 - latch. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical scheme and advantages of the utility model clearer and more apparent, the utility model will be further described in detail below in combination with embodiments and drawings, the schematic embodiment of the utility model and its description are only used to explain the utility model, and do not serve as the limitation of the utility model.

[0030] Embodiment 1

[0031] Reference Figures 1-5 The utility model provides a battery module of quick loading and clamping, comprising a battery module and a mounting module, the battery module is movably connected with the mounting module.

[0032] The battery module comprises a cover plate, a battery limiting piece, a battery assembly, a self-locking buckle fixing buckle, a bottom plate, a first power plug and a second power plug.

[0033] The cover plate edge is bent downward and is combined with the bottom plate to form a cavity, the cover plate edge is fixed with the bottom plate through a nut, the battery limiting piece and the battery assembly are arranged in the cavity, the battery limiting piece is located below the cover plate, the battery limiting piece edge is bent downward and forms a space with the bottom plate surface, the battery assembly is located in the space, the bottom plate two side outer walls are respectively provided with self-locking buckle fixing buckles, the bottom plate other side outer wall is provided with two fixing holes and a rectangular hole, and the two fixing holes are respectively provided with the first power plug and the second power plug.

[0034] In the embodiment, the first power plug is 2+8P, and the second power plug is 2P.

[0035] The bottom plate is formed by bending a 2mm-thick 5052 aluminum sheet metal part, and has a size of 330mm in length, 260mm in width and 40mm in height, and constitutes a semi-closed cavity, the top of the bottom plate is provided with a bending structure for limiting the cover plate, the cover plate can be fixed, the bottom surface of the bottom plate is used for mounting the battery assembly and the power display control panel, two fixing holes are formed in the front of the bottom plate for mounting the first power plug and the second power plug, and a rectangular hole is arranged between the first power plug and the second power plug for inserting a bolt.

[0036] The cover plate is formed by bending a 1.5mm-thick 5052 aluminum sheet metal part, and has a size of 325mm in length, 255mm in width and 20mm in height, the four edges of the cover plate are bent downward to form feet, and are fixed with the bottom plate through nuts to form a closed cavity, two handle mounting holes with a diameter of 6.5mm and a spacing of 205mm are arranged on the top of the cover plate for mounting a handle, so that the user can easily take out and replace the battery pack.

[0037] The battery limiting piece is formed by bending a 1.5mm-thick 5052 aluminum sheet, with dimensions of 262mm in length, 255mm in width, and 20mm in height, and a bending height of 20mm to form a limiting effect on the battery assembly. The battery limiting piece is fixed to the bottom plate through a 15mm bending structure and is provided with a mounting through hole at the foot position, and a M3 press-in nut is riveted to fix and connect the bottom plate.

[0038] The battery assembly includes a protection plate and a battery pack. The protection plate is connected to the positive and negative electrodes of the battery pack by spot welding with a nickel strip and is electrically connected to the first and second power plugs through wires to realize power output.

[0039] The installation module is used to install and fix the battery module, including a self-locking buckle fixing frame, a fixing piece, a decorative plate, and a latch. The self-locking buckle fixing frame has two and is symmetrically arranged along the axis of the decorative plate. The fixing piece is arranged on one side of the decorative plate, and the latch is arranged on the opposite side of the fixing piece. The decorative plate can be processed according to the size of the internal space of the backpack, so that the battery module can be adapted to different models of backpacks, improving the versatility.

[0040] During assembly, the battery module is loaded into the installation module from above the decorative plate, and is connected through the self-locking buckle fixing frame and the self-locking buckle fixing buckle to realize the first step of fixation. Then, the latch is inserted into the rectangular hole on the bottom plate to further fix the battery module and ensure that it does not fall off in the case of intense movement or vibration.

[0041] The embodiment adopts a modular design, so that users can quickly disassemble and replace the battery in an outdoor environment without waiting for charging, thereby improving the use efficiency. The self-locking buckle and latch mechanism simplifies the operation process, allowing users to complete the battery assembly and disassembly with one hand without any tools, reducing the operation complexity.

[0042] In addition, the decorative plate can be adjusted in size, so the battery module can be adapted to different models of backpacks, improving the versatility of the product. The integrated power display control board can provide intuitive battery power information, making it easy for users to monitor the battery usage. By using 5052 aluminum alloy material, the battery module of the embodiment has the characteristics of light weight and high strength, while reducing the risk of damage caused by frequent disassembly and assembly, prolonging the service life of the product.

[0043] The basic principle and main features of the utility model and the advantages of the utility model are shown and described above. The skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A battery module capable of quick mounting, characterized by, The battery module is movably connected with the mounting module.

2. The battery module of claim 1, wherein, The battery module comprises a cover plate, a battery limiting piece, a battery assembly, a self-locking buckle fixing buckle, a bottom plate, a first power plug and a second power plug. The edge of the cover plate is bent downward to form a cavity together with the bottom plate, and the cover plate edge is fixed to the bottom plate by a nut. The battery limiting piece is located below the cover plate. The edge of the battery limiting piece is bent downward to form a space with the surface of the bottom plate, and the battery assembly is located in the space. The bottom plate is provided with a self-locking buckle fixing buckle on both sides.

3. The battery module of claim 2, wherein, The bottom plate is provided with two fixing holes and a rectangular hole on the other side, and the two fixing holes are respectively provided with a first power plug and a second power plug.

4. The battery module of claim 1, wherein, The battery assembly comprises a protection plate and a battery pack, the protection plate is connected to the positive and negative electrodes of the battery pack by spot welding with a nickel strip, and the protection plate is electrically connected to the first power plug and the second power plug by wires.

5. The battery module of claim 1, wherein, The battery module further comprises a handle which is fixed to the cover plate by a screw.

6. The battery module of claim 5, wherein, The mounting module comprises a self-locking buckle fixing frame, a fixing piece, a decorative plate and a bolt, the self-locking buckle fixing frame has two, the two self-locking buckle fixing frames are symmetrically arranged along the axis of the decorative plate, the fixing piece is arranged on one side of the decorative plate, the bolt is arranged on the opposite side of the fixing piece, the self-locking buckle fixing frame is connected with the self-locking buckle fixing buckle, and the bolt is connected with the rectangular hole. The fixing piece is an L-shaped fixing piece which abuts against one side of the bottom plate.