Rapid feeding and receiving equipment for SMT (Surface Mount Technology) disc-loaded materials

Abstract

The utility model relates to the technical field of SMT (Surface Mount Technology) accessory devices, in particular to quick feeding and receiving equipment for SMT disc-loaded materials, which can improve the production efficiency, reduce the manual operation, lower the labor intensity of operators and ensure the accuracy of feeding and receiving, thereby improving the overall working efficiency and production quality. Therefore, the practicability is enhanced; comprising a frame, a FEEDER fixing module, a CCD detection module, a material receiving assembly, a carrier tape cutting tool, an electric cabinet shell and four sets of trundles, the four sets of trundles are evenly arranged at the bottom of the frame, the FEEDER fixing module is arranged on the front side of the left end of the top of the frame, the CCD detection module is arranged on the rear side of the left end of the top of the frame, and the material receiving assembly is arranged at the right end of the top of the frame. A cutting tool is arranged on the front side of the right end of the top of the frame, a containing groove is formed in the right end of the frame, and an electric cabinet shell is arranged in the containing groove of the frame.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of SMT surface mount attachment device, in particular to a kind of for SMT tray material quick feeding and receiving equipment. BACKGROUND

[0002] It is known that SMT surface mount technology is a kind of electronic assembly technology, it allows the electronic component without lead or short lead to be directly installed on the surface of printed circuit board (PCB).SMT has become an indispensable part in modern electronic product manufacturing, is widely used in computer, communication equipment, consumer electronics and other fields;SMT has higher assembly density, smaller volume, better high-frequency performance and lower cost and other advantages;

[0003] The prior art for SMT tray material quick feeding and receiving equipment finds that existing material feeding and receiving usually rely on manual operation, which not only is inefficient, but also is prone to human error, such as improper placement of materials, direction polarity error and other problems.These problems not only affect the continuity of production and product quality, but also increase the workload of operators, thus resulting in poor practicability. SUMMARY

[0004] To solve the above technical problems, the utility model provides a kind of for SMT tray material quick feeding and receiving equipment, which can improve production efficiency, reduce manual operation, reduce the labor intensity of operator, and ensure the accuracy of feeding and receiving, thereby improving overall work efficiency and production quality, thus enhancing practicability.

[0005] The utility model discloses a kind of for SMT tray material quick feeding and receiving equipment, including frame, including FEEDER fixed module, CCD detection module, receiving assembly, carrier tape cutting tool, electric control box shell and four groups of trundle, four groups of trundle are evenly provided in frame bottom, FEEDER fixed module is set in frame top left end front side, CCD detection module is set in frame top left end back side, receiving assembly is set in frame top right end, and carrier tape cutting tool is set in frame top right end front side, placing groove is set in frame right end, and electric control box shell is set in frame placing groove.

[0006] Preferably, the FEEDER fixing module comprises a FEEDER top fixing sheet metal, multiple groups of guide columns, a guide rail, a FEEDER rear limiting part, a power socket, a tray support and a rotating shaft, the frame top left side is provided with the FEEDER top fixing sheet metal, the frame top left side front end is provided with the guide rail, the frame top left end is uniformly provided with multiple groups of guide columns, and the multiple groups of guide columns are located between the FEEDER top fixing sheet metal and the guide rail, the frame front end left side is connected with the FEEDER rear limiting part rear end, and the FEEDER rear limiting part front end is provided with the power socket, the frame front end left side is connected with the tray support rear, and the tray support right end is provided with the rotating shaft.

[0007] Preferably, the CCD detection module comprises a display, a mounting bracket, an XY fine adjustment fixing plate, an XY fine adjustment platform, a first adapter plate, a Z platform fixing plate, a Z direction fine adjustment platform, a CCD adapter plate, a CCD module and a display support, the frame top left side rear end is connected with the mounting bracket bottom, the mounting bracket top is connected with the XY fine adjustment fixing plate bottom, the mounting bracket right end is hinged with the display support one end, the display support other end is hinged with the display rear end, the XY fine adjustment fixing plate top left end is provided with the XY fine adjustment platform, and the XY fine adjustment platform top is connected with the first adapter plate bottom, the first adapter plate bottom front end is connected with the Z platform fixing plate top, the Z platform fixing plate front end is connected with the Z direction fine adjustment platform rear end, the Z direction fine adjustment platform front end is connected with the CCD adapter plate rear end, and the CCD adapter plate front end is provided with the CCD module.

[0008] Preferably, the material receiving assembly comprises a fixing seat, a fixing block, a fixing support and a material receiving clamp, the frame top right end is connected with the fixing seat bottom, the fixing seat top is connected with the fixing block bottom, the fixing block top is connected with the fixing support bottom, and the fixing support top is provided with the material receiving clamp.

[0009] Preferably, the carrier tape cutting tool comprises two groups of cutting tool cover plates, hinges, a cutting tool positioning seat, eight groups of positioning pins, two groups of carrier tape support plates and four groups of cover plate bolts, the frame top right end front side is connected with the cutting tool positioning seat bottom, the cutting tool positioning seat top left end is respectively and uniformly hinged with one end of the two groups of cutting tool cover plates through the hinges, the cutting tool positioning seat top left end is uniformly provided with the eight groups of positioning pins, the cutting tool positioning seat is uniformly provided with the two groups of carrier tape support plates, and is arranged along the carrier tape path, the cutting tool positioning seat top right end is uniformly provided with the four groups of cover plate bolts, and the two groups of cover plates are respectively provided with bolt holes in a corresponding manner.

[0010] Preferably, it further comprises a drawer, and the frame inner right side is provided with the drawer.

[0011] Preferably, the electric control box shell further comprises an electric control box bottom plate, an external power socket, a power control panel, a wireless charging module and a lithium battery, the inner side of the frame placing groove is connected with the outer side of the electric control box bottom plate, the external power socket is arranged at the left end of the rear side of the frame, the power control panel is arranged at the top of the left side of the electric control box bottom plate, the wire charging module is arranged at the top of the right side of the electric control box bottom plate and is installed close to the power control panel, and the lithium battery is arranged at the top of the left end of the front side of the electric control box bottom plate.

[0012] Compared with the prior art, the utility model has the advantages that the frame is placed on the horizontal ground, ensures that the four groups of casters are uniformly distributed and locked, in the working process, the operator only needs to place the feeder on the track of the controller and pushes into the track to make the feeder electrically connected with the controller, then the material belt on the tray is connected into the feeder, at this time, the CD detection module can automatically detect whether the material mounting position is normal and whether the material body silk screen is normal, and sends the analyzed information to the controller, the host controller automatically judges the received information, and if qualified, completes the preparation work of feeding and receiving, can improve the production efficiency, reduces the manual operation, reduces the labor intensity of the operator, and ensures the accuracy of feeding and receiving, thereby improves the overall work efficiency and production quality, and therefore enhances the practicability. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the whole structure schematic diagram of the utility model;

[0014] Figure 2 It is the three-dimensional structure schematic diagram of the utility model;

[0015] Figure 3 It is the front view structure schematic diagram of the utility model;

[0016] Figure 4 It is the left view structure schematic diagram of the utility model;

[0017] Figure 5 It is the electric control box shell overhead structure schematic diagram of the utility model;

[0018] Figure 6 It is the carrier tape cutting tool structure enlarged schematic diagram of the utility model;

[0019] In the attached diagram, the following components are labeled: 1. Feeder fixing module; 2. CD detection module; 3. Receiving assembly; 4. Carrier tape cutting fixture; 5. Frame; 6. Electrical control box housing; 7. Casters; 11. Feeder top fixing sheet metal; 12. Guide column; 13. Guide rail; 14. Feeder rear limit; 15. Power socket; 16. Tray bracket; 17. Rotary shaft; 20. Display; 21. Mounting bracket; 22. XY fine-tuning fixing plate; 23. XY fine-tuning platform; 24. First adapter plate; 25. Z 26. Platform fixing plate; 27. Z-axis fine-tuning platform; 28. CCD adapter board; 29. ​​CCD module; 20. Display bracket; 31. Fixture base; 32. Fixing block; 33. Fixture bracket; 34. Material receiving clamp; 41. Cutting fixture cover plate; 42. Hinge; 43. Cutting fixture positioning seat; 44. Positioning pin; 45. Carrier belt support plate; 46. Cover plate pin; 51. Drawer; 61. Electrical control box bottom plate; 62. External power socket; 63. Power control board; 64. Wireless charging module; 65. Lithium battery. Detailed Implementation

[0020] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0021] like Figures 1 to 6 As shown, this utility model discloses a rapid feeding and receiving device for SMT tray-mounted materials, including a frame 5, a feeder fixing module 1, a CCD detection module 2, a receiving component 3, a carrier tape cutting fixture 4, an electrical control box housing 6, and four sets of casters 7. Four sets of casters 7 are evenly distributed at the bottom of the frame 5. The feeder fixing module 1 is located on the front left side of the top of the frame 5, the CCD detection module 2 is located on the rear left side of the top of the frame 5, the receiving component 3 is located on the right side of the top of the frame 5, and a carrier tape cutting fixture is located on the front right side of the top of the frame 5. A placement groove is located on the right side of the frame 5, and the electrical control box housing 6 is placed inside the placement groove. The frame is placed on a level surface, ensuring the four sets of casters are evenly distributed and locked. During operation, the operator simply places the feeder on the controller's track and pushes it along the track to electrically connect the feeder to the controller. Then, the carrier tape on the tray is fed into the feeder. At this time, the CCD detection module automatically detects whether the material installation position is normal and whether the silkscreen printing on the material body is normal, and sends the parsed information to the controller. The host controller automatically judges the received information, and if it is qualified, it completes the preparation work for feeding and receiving materials; this can improve production efficiency, reduce manual operation, reduce the labor intensity of operators, and ensure the accuracy of feeding and receiving materials, thereby improving overall work efficiency and production quality, thus enhancing practicality.

[0022] As a preferred of the above embodiment, the FEEDER fixed module 1 comprises a FEEDER top fixed sheet metal 11, multiple groups of guide columns 12, a guide rail 13, a FEEDER rear limit 14, a power socket 15, a tray support 16 and a rotating shaft 17, the FEEDER top fixed sheet metal 11 is arranged at the top left side of the frame 5, the guide rail 13 is arranged at the front end of the top left side of the frame 5, multiple groups of guide columns 12 are evenly arranged at the top left end of the frame 5 and located between the FEEDER top fixed sheet metal 11 and the guide rail 13, the FEEDER rear limit 14 is connected to the front end of the left side of the frame 5 and the rear end of the FEEDER rear limit 14 is provided with the power socket 15, the tray support 16 is connected to the front end of the left side of the frame 5 and the rear of the tray support 16 is provided with the rotating shaft 17; so that the feeder can be quickly and accurately connected with the controller, simplifying the feeding process, while multiple groups of guide columns and guide rails ensure the stability and positioning accuracy of the feeder, and the power socket and the tray support provide necessary power supply and material support function, thereby enhancing the reliability and ease of use of the system, thus enhancing the practicality.

[0023] As a preferred of the above embodiment, the CCD detection module 2 comprises a display 20, a mounting bracket 21, an XY fine adjustment fixed plate 22, an XY fine adjustment platform 23, a first adapter plate 24, a Z platform fixed plate 25, a Z direction fine adjustment platform 26, a CCD adapter plate 27, a CCD module 28 and a display support 29, the bottom of the mounting bracket 21 is connected to the top left rear end of the frame 5, the top of the mounting bracket 21 is connected to the bottom of the XY fine adjustment fixed plate 22, the right end of the mounting bracket 21 is hinged to one end of the display support 29, the other end of the display support 29 is hinged to the rear end of the display 20, the top left end of the XY fine adjustment fixed plate 22 is provided with the XY fine adjustment platform 23, the top of the XY fine adjustment platform 23 is connected to the bottom of the first adapter plate 24, the bottom front end of the first adapter plate 24 is connected to the top of the Z platform fixed plate 25, the front end of the Z platform fixed plate 25 is connected to the rear end of the Z direction fine adjustment platform 26, the front end of the Z direction fine adjustment platform 26 is connected to the rear end of the CCD adapter plate 27, and the front end of the CCD adapter plate 27 is provided with the CCD module 28; the CCD module cooperates with the all-in-one machine software to detect the discharge port of the feeder by taking pictures, to ensure that the material belt is correctly fed and the material direction polarity is detected, if the material belt is incorrect or the direction polarity is incorrect, the host voice alarm will issue a reminder information to remind the operator to check and arrange the material belt, secondly, the equipment uses an independent battery module, which can realize wireless charging by cooperating with a charging coil, can complete push and go, and can improve the accuracy of material detection, and through the XY fine adjustment platform and the Z direction fine adjustment platform, fine adjustment of the detection angle and distance is realized, ensuring the consistency and accuracy of the detection results. The design of the display and the display support facilitates the operator to view the detection information in real time, improving the work efficiency.

[0024] As a preferred of the above embodiment, the material receiving assembly 3 comprises a fixing seat 31, a fixing block 32, a fixing support 33 and a material receiving clamp 34, the top right end of the frame 5 is connected with the bottom of the fixing seat 31, the top of the fixing seat 31 is connected with the bottom of the fixing block 32, the top of the fixing block 32 is connected with the bottom of the fixing support 33, and the top of the fixing support 33 is provided with the material receiving clamp 34; the material receiving clamp 34 can stably grasp and process the finished material, avoiding the material falling or being damaged in the traditional method, further ensuring the safety and continuity of the production process, and thus enhancing the practicability.

[0025] As a preferred of the above embodiment, the carrier tape cutting tool 4 comprises two sets of cutting tool cover plates 41, hinges 42, a cutting tool positioning seat 43, eight sets of positioning pins 44, two sets of carrier tape support plates 45 and four sets of cover plate bolts 46, the top right end of the frame 5 is connected with the bottom of the cutting tool positioning seat 43, the top left end of the cutting tool positioning seat 43 is hingedly connected with one end of the two sets of cutting tool cover plates 41 through the hinges 42, the top left end of the cutting tool positioning seat 43 is uniformly provided with the eight sets of positioning pins 44, the cutting tool positioning seat 43 is uniformly provided with the two sets of carrier tape support plates 45 and arranged along the carrier tape path, and the top right end of the cutting tool positioning seat 43 is uniformly provided with the four sets of cover plate bolts, and the two sets of cover plates are respectively provided with bolt holes in a corresponding manner; the unique cover plate design and the positioning pin system ensure the stability and accuracy during the cutting process, preventing material waste caused by misoperation. In addition, the application of the hinges and the cover plate bolts also increases the operation flexibility and safety of the tool, thus enhancing the practicability.

[0026] As a preferred of the above embodiment, the drawer 51 is further provided, and the right side of the inside of the frame 5 is provided with the drawer 51; the additional storage space helps to keep the working area clean and orderly, improves the convenience of work, and thus enhances the practicability.

[0027] As a preferred of the above embodiment, the electric control box shell 6 comprises an electric control box bottom plate 61, an external power socket 62, a power control board 63, a wireless charging module 64 and a lithium battery 65, the inside of the placing groove of the frame 5 is connected with the outside of the electric control box bottom plate 61, the left end of the frame body is provided with the external power socket 62 at the rear side, the power control board 63 is arranged at the top front left side of the electric control box bottom plate 61, the wire charging module is arranged at the top right side of the electric control box bottom plate 61 and close to the power control board 63, and the lithium battery 65 is arranged at the top left front side of the electric control box bottom plate 61; the built-in wireless charging module and the lithium battery realize the portable power supply solution of the equipment, support the function of pushing and charging, and greatly improve the convenience and adaptability of the equipment use.

[0028] The utility model discloses a kind of for SMT disc material quick feeding equipment, it is placed on horizontal ground when working, ensure that four groups of truckle are evenly distributed and lock, in working process, operator only needs to place feeder on the track of controller, and push into along track to make feeder and controller electric connection, then the material tape on tray is connected into feeder, CCD module cooperates integrated machine software to carry out photographing detection to the discharge port of feeder, to ensure that material tape is correctly fed and detects its material direction polarity, if material tape appears error or direction polarity is not correct, host computer voice alarm will send reminder information, remind operator to check and arrange material tape, secondly, the equipment uses independent battery module, cooperates charging coil and can realize wireless charging, can complete push and go, push and charge, host controller will automatically determine the information received, qualified to complete the preparation work of feeding and receiving, before completing the above action, first move to the position required by user.

[0029] The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0030] In the utility model, "first", "second" and "third" do not represent specific quantity and order, but are only used for distinguishing names.

[0031] The above is only preferred embodiment of the utility model, it should be pointed out, for ordinary skilled person in the art, on the premise of not departing from the technical principle of the utility model, can also make several improvements and variations, these improvements and variations also should be regarded as the protection scope of the utility model.

Claims

1. A rapid loading and unloading device for SMT tray-mounted materials, comprising a frame (5), characterized in that, It also includes a FEEDER fixing module (1), a CCD detection module (2), a receiving assembly (3), a carrier tape cutting fixture (4), an electrical control box housing (6), and four sets of casters (7). Four sets of casters (7) are evenly arranged at the bottom of the frame (5). A FEEDER fixing module (1) is arranged on the front left side of the top of the frame (5). A CCD detection module (2) is arranged on the rear left side of the top of the frame (5). A receiving assembly (3) is arranged on the front right side of the top of the frame (5). A cutting fixture is arranged on the front right side of the top of the frame (5). A placement slot is arranged on the right side of the frame (5). An electrical control box housing (6) is arranged in the placement slot of the frame (5).

2. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 1, characterized in that, The FEEDER fixing module (1) includes a FEEDER top fixing sheet metal (11), multiple sets of guide pillars (12), a guide rail (13), a FEEDER rear limiter (14), a power socket (15), a tray bracket (16), and a rotating shaft (17). The FEEDER top fixing sheet metal (11) is provided on the top left side of the frame (5). The guide rail (13) is provided at the front end of the top left side of the frame (5). Multiple sets of guide pillars (12) are evenly arranged at the top left end of the frame (5), and the multiple sets of guide pillars (12) are located between the FEEDER top fixing sheet metal (11) and the guide rail (13). The front left side of the frame (5) is connected to the rear end of the FEEDER rear limiter (14), and the front end of the FEEDER rear limiter (14) is provided with a power socket (15). The front left side of the frame (5) is connected to the rear end of the tray bracket (16), and the right end of the tray bracket (16) is provided with a rotating shaft (17).

3. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 2, characterized in that, The CCD detection module (2) includes a display (20), a mounting bracket (21), an XY fine-tuning fixing plate (22), an XY fine-tuning platform (23), a first adapter plate (24), a Z platform fixing plate (25), a Z-direction fine-tuning platform (26), a CCD adapter plate (27), a CCD module (28), and a display bracket (29). The top left rear end of the frame (5) is connected to the bottom of the mounting bracket (21), and the top of the mounting bracket (21) is connected to the bottom of the XY fine-tuning fixing plate (22). The right end of the mounting bracket (21) is hinged to one end of the display bracket (29). The other end of the display bracket (29) is hinged to the rear end of the display (20). The top left end of the XY fine-tuning fixing plate (22) is provided with an XY fine-tuning platform (23), and the top of the XY fine-tuning platform (23) is connected to the bottom of the first adapter plate (24). The bottom front end of the first adapter plate (24) is connected to the top of the Z platform fixing plate (25). The front end of the Z platform fixing plate (25) is connected to the rear end of the Z direction fine-tuning platform (26). The front end of the Z direction fine-tuning platform (26) is connected to the rear end of the CCD adapter plate (27), and the front end of the CCD adapter plate (27) is provided with a CCD module (28).

4. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 3, characterized in that, The receiving assembly (3) includes a fixed base (31), a fixed block (32), a fixed bracket (33), and a receiving clamp (34). The top right end of the frame (5) is connected to the bottom of the fixed base (31), the top of the fixed base (31) is connected to the bottom of the fixed block (32), the top of the fixed block (32) is connected to the bottom of the fixed bracket (33), and the receiving clamp (34) is provided on the top of the fixed bracket (33).

5. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 4, characterized in that, The carrier tape cutting fixture (4) includes two sets of cutting fixture cover plates (41), hinges (42), cutting fixture positioning seats (43), eight sets of positioning pins (44), two sets of carrier tape support plates (45) and four sets of cover plate pins (46). The front side of the top right end of the frame (5) is connected to the bottom of the cutting fixture positioning seat (43). The top left end of the cutting fixture positioning seat (43) is hinged to one end of the two sets of cutting fixture cover plates (41) by the hinges (42). Eight sets of positioning pins (44) are evenly arranged on the top left end of the cutting fixture positioning seat (43). Two sets of carrier tape support plates (45) are evenly arranged on the cutting fixture positioning seat (43) and are arranged along the carrier tape path. Four sets of cover plate pins are evenly arranged on the top right end of the cutting fixture positioning seat (43), and the two sets of cover plates are respectively provided with corresponding holes.

6. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 5, characterized in that, It also includes a drawer (51), and a drawer (51) is provided on the right side inside the frame (5).

7. The rapid loading and unloading equipment for SMT tray-mounted materials as described in claim 6, characterized in that, The electrical control box housing (6) includes an electrical control box base plate (61), an external power socket (62), a power control board (63), a wireless charging module (64), and a lithium battery (65). The frame (5) is connected to the inside of the slot and the outside of the electrical control box base plate (61). An external power socket (62) is provided on the rear left side of the frame. A power control board (63) is provided on the left front side of the top of the electrical control box base plate (61). A wired charging module is provided on the right side of the top of the electrical control box base plate (61) and installed close to the power control board (63). A lithium battery (65) is provided on the front left side of the top of the electrical control box base plate (61).

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