Filter stick staggered drum wheel
By designing a filter rod misalignment drum wheel that includes a main shaft, bushing, air distribution valve, wheel body, and gear ring, the problems of filter rod deformation and cumbersome adjustment were solved, achieving stable transmission and simplified adjustment, thus improving operating efficiency and product quality.
Patent Information
- Application Number
- CN202423245295.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the existing ZJ17 filter nozzle assembly machine, the filter rods are prone to deformation and damage during the misalignment of the drum, resulting in rod drop or surface damage. Furthermore, adjusting the drum is cumbersome and affects the transfer effect.
Design a filter rod misalignment drum, including a main shaft, bushing, air distribution valve, wheel body and gear ring. The wheel body and bushing are connected by a sector-shaped mounting hole and a connector to achieve stable rotation and allow circumferential position adjustment. The gear ring is detachable and replaceable. The air distribution valve is fixed by a flange to improve stability.
It improves the stability and operational efficiency of filter rod transmission, simplifies the adjustment process, and enhances the applicability and product quality of the drum.
Smart Images

Figure CN223715027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette manufacturing technical field especially relates to a filter stick dislocation drum wheel. BACKGROUND
[0002] In the ZJ17 filter tip assembling machine, the filter stick is cut into double filter tip segments in the filter tip cutting wheel and then dislocated by the dislocation drum wheel, wherein the double filter tip segments are transferred from the filter tip cutting wheel to the dislocation drum wheel, the guide rail of the dislocation drum wheel will extrude the filter tip segments, the filter stick is easily deformed after being extruded, cannot be adsorbed in the wheel groove, and causes the filter stick to fall or the surface of the filter tip segment to be damaged, at this time, the maintenance personnel needs to adjust the dislocation drum wheel. However, the current dislocation drum wheel of the ZJ17 double filter tip segment is fixed from inside to outside in sequence, the drum wheel needs to be adjusted from inside to outside in sequence, and the adjustment is complicated.
[0003] The patent file with the announcement number CN203934657U discloses a filter tip supply system dislocation drum wheel of a cigarette making machine, which comprises a negative pressure air distribution valve, a wheel body, a spacer sleeve, a connecting disc and a locking nut.
[0004] In the prior art, the wheel body and the transmission main shaft can rotate relative to each other to adjust the circumferential position of the wheel body, but this arrangement will affect the stability of the transmission main shaft driving the wheel body to rotate and affect the transmission effect of the drum wheel on the cigarette. UTILITY MODEL CONTENTS
[0005] The utility model solves the above problems, and provides a filter stick dislocation drum wheel which is stable in work and easy to adjust.
[0006] The technical scheme for solving the problem of the utility model is to provide a filter stick dislocation drum wheel which comprises a main shaft, a shaft sleeve, an air distribution valve, a wheel body and a gear ring in sequence from inside to outside, the shaft sleeve comprises an installation part connected with the main shaft through a key and a convex ring part provided on the installation part, and the convex ring part is provided with a connecting hole; one end of the wheel body is provided with a limiting part, and the other end is provided with a connecting disc, and the gear ring is arranged between the limiting part and the connecting disc; the connecting disc is provided with a fan-shaped mounting hole with the main shaft as the center, and the shaft sleeve and the wheel body are connected through a connecting piece which passes through the fan-shaped mounting hole and the connecting hole in sequence.
[0007] As the preferred of the utility model, the central angle of the fan-shaped mounting hole is 15 °.
[0008] As the preferred of the utility model, the connecting disc includes a ring-shaped covering part sleeved on the wheel body and a fixing part abutting against the end of the wheel body, and the fixing part is provided with the fan-shaped mounting hole.
[0009] As the preferred of the utility model, the fixing part is hollow, and the hole wall of the fan-shaped mounting hole at both ends in the circumferential direction is formed by a deformation part; the utility model further includes a gas member for introducing or extracting gas into the fixing part to deform the deformation part.
[0010] As the preferred of the utility model, one end of the gas distribution valve is provided with a flange plate for connecting with a wallboard, and the other end is an abutting part abutting against the convex ring part.
[0011] As the preferred of the utility model, a semislotted groove is formed between the abutting part and the convex ring part; the wheel body is further provided with an inner convex part insertable into the semislotted groove.
[0012] As the preferred of the utility model, the inner convex part is detachably connected with the fixing part.
[0013] As the preferred of the utility model, the gas distribution valve is provided with a negative pressure gas channel and a positive pressure gas channel, and the tooth ring is provided with a gas hole in communication with the negative pressure gas channel and the positive pressure gas channel.
[0014] As the preferred of the utility model, the tooth ring is provided with a smoke slot in communication with the gas hole, and the slot wall of the smoke slot is an arc with a central angle of 120 °.
[0015] As the preferred of the utility model, a lock nut is threadedly connected to the end of the main shaft, and the end of the shaft sleeve abuts against the lock nut.
[0016] The utility model has the advantages of:
[0017] 1. In the application, firstly, the tooth ring is arranged on the wheel body, and the tooth ring and the wheel body form an integral whole, the circumferential position of the tooth ring can be adjusted by adjusting the circumferential position of the wheel body; secondly, the shaft sleeve and the main shaft are connected through a flat key, the shaft sleeve and the main shaft cannot rotate relative to each other, thereby ensuring the stability of the rotation work of the main shaft driving the shaft sleeve and further driving the wheel body; finally, the wheel body is provided with a fan-shaped mounting hole to be connected with the shaft sleeve, the fan-shaped mounting hole gives the wheel body a space for rotating adjustment relative to the shaft sleeve, thereby facilitating the adjustment of the circumferential position of the wheel body, that is, the adjustment of the circumferential position of the tooth ring.
[0018] 2. In some embodiments, the hole wall of the fan-shaped mounting hole is formed by a deformation part, the shape of the deformation part can be adjusted by adjusting the gas amount to make the deformation part abut against the connecting member located in the fan-shaped mounting hole, thereby improving the fixing stability.
[0019] 3. In some embodiments, the connecting disc for connecting with the shaft sleeve is detachably connected with the wheel body, facilitating replacement of different specifications of the tooth ring and improving the application range of the drum wheel. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a sectional view of a filter stick staggered drum wheel;
[0021] Figure 2 is a structural schematic view of a filter stick staggered drum wheel;
[0022] Figure 3 is a structural schematic view of a connecting disc fixing part in a filter stick staggered drum wheel;
[0023] In the figure: main shaft 1, locking nut 11, shaft sleeve 2, mounting part 21, convex ring part 22, air distribution valve 3, negative pressure air duct 31, positive pressure air duct 32, flange disc 33, abutting part 34, wheel body 4, limiting part 41, connecting disc 42, fan-shaped mounting hole 421, deformation part 422, inner convex part 43, tooth ring 5, smoke channel 51, connecting piece 6. DETAILED DESCRIPTION
[0024] The following is a specific implementation of the present application, and the technical solution of the present application is further described in combination with the drawings, but the present application is not limited to these embodiments.
[0025] A filter stick staggered drum wheel, as shown in Figure 1 from inside to outside, sequentially includes a main shaft 1, a shaft sleeve 2 sleeved on the main shaft 1, an air distribution valve 3 sleeved on the shaft sleeve 2, a wheel body 4 sleeved on the air distribution valve 3, and a tooth ring 5 sleeved on the wheel body 4. The tooth ring 5 is provided with six, and each two is a group. The angle between each group in the circumferential direction is 10°. In use, the air distribution valve 3 is fixed, the main shaft 1 drives the shaft sleeve 2, and then drives the wheel body 4, and then drives the tooth ring 5 to rotate.
[0026] Among them, in order to make the main shaft 1 drive the shaft sleeve 2 to rotate, the shaft sleeve 2 includes a mounting part 21 connected with the main shaft 1 through a flat key. Under the flat key structure, the shaft sleeve 2 and the main shaft 1 cannot rotate relative to each other. In some embodiments, in order to further avoid the axial movement of the shaft sleeve 2 affecting the rotation effect, the end of the main shaft 1 is threadedly connected with a locking nut 11, and the end of the shaft sleeve 2 abuts against the locking nut 11.
[0027] In order to enable the shaft sleeve 2 to drive the wheel body 4 and the gear ring 5 to rotate, first, the wheel body 4 is provided with a limiting portion 41 at one end and a connecting disc 42 at the other end, and the gear ring 5 is arranged between the limiting portion 41 and the connecting disc 42, so that the wheel body 4 and the gear ring 5 form an integral structure. In some embodiments, the connecting disc 42 is detachably connected with the wheel body 4, so that the gear ring 5 can be adjusted or replaced after the connecting disc 42 is detached. In some embodiments, the detachable connection is that the connecting disc 42 includes a ring-shaped covering portion sleeved on the wheel body 4 and a fixing portion abutting against the end of the wheel body 4, the fixing portion is connected with the end face of the wheel body 4 by a plurality of axial screws to realize detachable connection without affecting the installation of the gear ring 5, and the ring-shaped covering portion is used to abut against the gear ring 5. In some embodiments, the ring-shaped covering portion is detachably connected with the fixing portion, for example, the ring-shaped covering portion and the fixing portion can directly abut against each other, so that different ring-shaped covering portions with different axial lengths can be replaced to adapt to gear rings 5 with different axial lengths.
[0028] Secondly, the shaft sleeve 2 further includes a convex ring portion 22 arranged on the mounting portion 21, and the convex ring portion 22 is provided with a connecting hole. As shown in Figure 3 the fixing portion of the connecting disc 42 of the wheel body 4 is provided with a fan-shaped mounting hole 421 with the main shaft 1 as the center, and the central angle of the fan-shaped mounting hole 421 is preferably 15°. The shaft sleeve 2 and the wheel body 4 are connected by the connecting member 6 which is sequentially threaded through the fan-shaped mounting hole 421 and the connecting hole, and the connecting member 6 can be a screw. The provision of the fan-shaped mounting hole 421 enables the integral structure of the wheel body 4 and the gear ring 5 to rotate by a certain angle in the circumferential direction relative to the shaft sleeve 2 after the connecting member 6 is loosened, and then the integral structure is fixed by the connecting member 6, so that the position of the gear ring 5 in the circumferential direction is adjusted to better realize the transmission of the filter rod between the filter cutter and the displacement wheel. In some embodiments, in order to improve the fixing effect of the connecting member 6, a gasket is arranged between the stop head of the connecting member 6 and the connecting disc 42. Based on this, the fixing of the integral structure of the shaft sleeve 2, the wheel body 4 and the gear ring 5, and the circumferential adjustment of the integral structure of the wheel body 4 and the gear ring 5 relative to the shaft sleeve 2 are completed.
[0029] In some embodiments, due to the design of the fan-shaped mounting hole 421, the connecting piece 6 is only pressed by the hole wall in the radial direction in the fan-shaped mounting hole 421, and there is a gap between the hole wall in the circumferential direction and the fan-shaped mounting hole 421, which may cause the problem of relatively poor installation stability. Therefore, the connecting disc 42 is further designed to control the internal hollow of the fixed part of the connecting disc 42, and the internal hollow of the fan-shaped mounting hole 421 is not connected with the internal hollow. Specifically, the fixed part is first composed of two annular plates, a small-diameter sleeve ring and a large-diameter sleeve ring, and the annular plates, the small sleeve ring and the large sleeve ring are made of non-deformable material. Then, fan-shaped holes are formed on the two annular plates, respectively, and the ends of the two fan-shaped holes in the radial direction are connected by a non-deformable connecting plate, and the ends in the circumferential direction are connected by a deformable deformation part 422, such as latex. Based on this, a cavity is formed between the two annular plates, the small sleeve ring, the large sleeve ring, the connecting plate and the deformation part 422, and a gas member for introducing or extracting gas into the cavity is further included. By introducing gas into the cavity, the deformation part 422 can be deformed into the fan-shaped mounting hole 421 to press the connecting piece 6 in the circumferential direction, thereby improving the fixing effect.
[0030] In order to maintain the stability of the air distribution valve 3, as shown in Figure 1 and Figure 2 , one end of the air distribution valve 3 is provided with a flange plate 33 for connecting with the wall plate, and the other end is provided with an abutting part 34 for abutting with the convex ring part 22. The air distribution valve 3 is fixed by the flange plate 33 to avoid rotating with the shaft sleeve 2. In some embodiments, the distance from the surface of the abutting part 34 of the air distribution valve 3 to the surface of the mounting part 21 of the shaft sleeve 2 is greater than the distance from the surface of the convex ring part 22 to the surface of the mounting part 21, so that a half groove is formed between the abutting part 34 and the convex ring part 22. Correspondingly, the wheel body 4 is also provided with an inner convex part 43 which can be inserted into the half groove, and the cooperation of the half groove and the inner convex part 43 improves the stability of air distribution of the air distribution valve 3. In some embodiments, based on the premise that the fixed part is detachably connected with the end surface of the wheel body 4 by a plurality of axial screws, the fixed part is connected with the inner convex part 43 of the wheel body 4 by axial screws. The provision of the inner convex part 43 increases the thickness of the end surface of the wheel body 4, and improves the connection stability between the two.
[0031] In addition, in order to realize air distribution, the air distribution valve 3 is provided with a negative pressure air duct 31, and the wheel body 4 and the gear ring 5 are provided with air holes which can communicate with the negative pressure air duct 31; at the same time, as shown in Figure 2 , the gear ring 5 is provided with a smoke slot 51 which communicates with the air hole. When the overall structure of the wheel body 4 and the gear ring 5 rotates to the position where the air hole communicates with the negative pressure air duct 31, the filter rod coming from the upstream is adsorbed by the negative pressure of the smoke slot 51 and rotates together; after rotating for a certain angle, when the air hole of the overall structure of the wheel body 4 and the gear ring 5 can no longer communicate with the negative pressure air duct 31, the smoke slot 51 can no longer adsorb the filter rod, and the filter rod falls and is caught by the downstream drum, completing the transfer work of the filter rod.
[0032] In some embodiments, the air distribution valve 3 is further provided with a positive pressure air channel 32, and the air holes of the wheel body 4 and the tooth ring 5 can communicate with the positive pressure air channel 32. When the filter rod is transferred to the downstream wheel drum, the air holes of the wheel body 4 and the tooth ring 5 are instantaneously connected with the positive pressure air channel 32 on the air distribution valve 3, so as to remove the ash in the air holes and keep the air holes clean and unobstructed.
[0033] In some embodiments, the slot wall of the smoke slot 51 is an arc with a central angle of 120°, so that when the filter rod is transferred, the tangent of the wheel slot vertex to the direction of the filter rod entering and separating the wheel body is 90°, there is no circumferential component force interference, the transfer is more stable, and the maintenance process is greatly simplified, the operation efficiency and product quality are improved.
[0034] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art to which the present application belongs can make various modifications or supplements to the described specific embodiments or replace them with similar ways, without departing from the spirit of the present application or exceeding the scope defined by the appended claims.
Claims
1. A filter stick staggered drum wheel, comprising a main shaft (1), a shaft sleeve (2), a gas distribution valve (3), a wheel body (4) and a gear ring (5) in order from inside to outside, characterized in that: the shaft sleeve (2) comprises a mounting portion (21) connected with the main shaft (1) by a flat key, and a convex ring portion (22) provided on the mounting portion (21), the convex ring portion (22) being provided with a connecting hole; one end of the wheel body (4) is provided with a limiting portion (41), and the other end is provided with a connecting disc (42), the gear ring (5) being arranged between the limiting portion (41) and the connecting disc (42); the connecting disc (42) is provided with a sector-shaped mounting hole (421) with the main shaft (1) as the center, and the shaft sleeve (2) and the wheel body (4) are connected by a connecting piece (6) passing through the sector-shaped mounting hole (421) and the connecting hole in order.
2. A filter rod misalignment drum wheel according to claim 1, characterised in that: The central angle of the sector-shaped mounting hole (421) is 15°.
3. A filter rod staggering drum wheel according to claim 1, characterised in that: The connecting disc (42) comprises a ring-shaped covering portion sleeved on the wheel body (4), and a fixing portion abutting against the end portion of the wheel body (4), and the fixing portion is provided with the sector-shaped mounting hole (421).
4. A filter rod staggering drum wheel according to claim 3, characterised in that: The fixing portion is hollow inside, and the hole walls at both ends of the sector-shaped mounting hole (421) in the circumferential direction are formed by a deformation portion (422); further comprising a gas piece for introducing or extracting gas into or out of the fixing portion to deform the deformation portion (422).
5. A filter rod staggering drum wheel according to claim 3, characterised in that: One end of the gas distribution valve (3) is provided with a flange plate (33) for connecting with a wallboard, and the other end is an abutting portion (34) abutting against the convex ring portion (22).
6. A filter rod staggering drum wheel according to claim 5, characterised in that: A half groove is formed between the abutting portion (34) and the convex ring portion (22); the wheel body (4) is further provided with an inner convex portion (43) which can be inserted into the half groove.
7. A filter rod staggering drum wheel according to claim 6, characterised in that: The inner convex portion (43) is detachably connected with the fixing portion.
8. A filter rod staggering drum wheel according to claim 1, characterised in that: The gas distribution valve (3) is provided with a negative pressure gas channel (31) and a positive pressure gas channel (32), and the gear ring (5) is provided with a gas hole which can communicate with the negative pressure gas channel (31) and the positive pressure gas channel (32).
9. A filter rod staggering drum wheel according to claim 8, characterised in that: The gear ring (5) is provided with a smoke groove (51) which communicates with the gas hole, and the groove wall of the smoke groove (51) is an arc with a central angle of 120°.
10. A filter rod staggering drum wheel according to claim 1, characterised in that: A lock nut (11) is threadedly connected to the end portion of the main shaft (1), and the end portion of the shaft sleeve (2) abuts against the lock nut (11).
Citation Information
Patent Citations
Dislocation drum wheel of filter tip supply system in cigarette-making machine
CN203934657U