Bristle trimming equipment for cloth wheel brush production
By designing an automated bristle trimming device, which uses a servo motor to drive the combing claws and a vacuum cleaner to remove stray bristles, the problem of difficult bristle removal in the production of cloth wheel brushes has been solved, achieving efficient bristle combing and cleaning.
Patent Information
- Application Number
- CN202520226642.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In the current production of cloth wheel brushes, it is difficult to remove stray hairs efficiently. Manual trimming is inefficient and difficult to operate, which affects the softness and service life of the brush bristles.
Design a bristle trimming device for cloth wheel brush production, which uses a servo motor-driven combing claw to automatically comb the bristles, combined with a vacuum cleaner to remove stray hairs, adaptable to cloth wheel brushes of different diameters, to achieve automated trimming.
It improves the uniformity and quality of the bristles, reduces stray hair residue, and enhances trimming efficiency and the applicability of the equipment.
Smart Images
Figure CN223715240U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cloth wheel brush production technical field especially, relates to a cloth wheel brush production is with bristle finishing equipment. BACKGROUND
[0002] The existing cloth wheel brush is inevitable when producing, and some sundry hairs will be left in the inside, the existence of these sundry hairs can directly influence the use effect of cloth wheel brush, reduce the softness of bristle, and even can produce problems such as sticking with the brushed object, seriously influence the quality and service life of cloth wheel brush. At present, the sundry hairs in the inside of cloth wheel brush are mainly removed by manual finishing. This manual finishing method is extremely low in efficiency, and the operation is difficult. Workers need to spend a lot of time and energy to remove the sundry hairs one by one, and it is easy to appear problems such as uneven finishing, residual sundry hairs, and it is difficult to guarantee the finishing effect and efficiency. SUMMARY
[0003] In view of the deficiencies of the prior art, the utility model provides a cloth wheel brush production is with bristle finishing equipment, solves the technical problem proposed in the above background art.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: a cloth wheel brush production is with bristle finishing equipment, including the base, the top side of base is provided with the fixed mechanism for driving cloth wheel brush rotation, and the central position of base top is provided with the finishing mechanism for carding cloth wheel brush, the finishing mechanism includes the first servo motor fixedly installed in one end of base, the output end of first servo motor is fixedly connected with the bidirectional screw rod, the both ends of bidirectional screw rod are threadedly connected with short brush handle and long brush handle respectively, short brush handle and long brush handle are slidably installed on the top of base, one side of short brush handle is fixedly connected with a plurality of equidistantly distributed first carding claws, one side of long brush handle is fixedly connected with a plurality of equidistantly distributed second carding claws.
[0005] Further, the first carding claw and the second carding claw are staggered, and the end of the first carding claw and the second carding claw is provided with a sharp corner head, and the sharp corner head of the first carding claw and the second carding claw faces opposite directions.
[0006] Further, the fixed mechanism includes a bracket fixedly installed on one side of the base, the bracket is fixedly connected with a second servo motor on one side, the output end of the second servo motor is fixedly connected with a rotating frame through the bracket, the rotating frame is fixedly connected with a connecting disc on one side, at least two circumferentially uniformly distributed guide grooves are formed in the connecting disc, and a supporting rod is slidably connected in the guide groove.
[0007] Further, the end of the guide groove is rotatably provided with a connecting rod, the axis of the connecting disc is rotatably provided with an adjusting frame, the interior of the rotating frame is provided with a third servo motor acting on the adjusting frame, and the end of the connecting rod is rotatably provided on the outer edge of the adjusting frame.
[0008] Further, the outer portion of the supporting rod is fixedly provided with a plurality of abutting balls.
[0009] Further, the top of the base is further provided with a dust collector, and the top of the dust collector is provided with a suction port opposite to the supporting rod.
[0010] By the above technical scheme, the brush hair trimming device for cloth wheel brush production is provided, and at least has the following beneficial effects:
[0011] 1、 the trimming mechanism and the fixing mechanism are arranged, the cloth wheel brush can be fixed on the rotating frame, the second servo motor is driven to rotate the cloth wheel brush, the first servo motor is driven to move the two sets of carding claws to the surface of the cloth wheel brush, with the rotation of the cloth wheel brush, the carding claws can card and remove the brush hairs in the cloth wheel brush, and the brush hairs are carded and arranged in order, finally, the sundry hairs on the cloth wheel brush are sucked away by the dust collector, secondary pollution is avoided, the automatic carding of the brush hairs is realized, and the quality of the cloth wheel brush is optimized.
[0012] 2、 the expansion and contraction of the supporting rod are controlled, the cloth wheel brush with different diameters can be fixed, the spacing adjustability of the short brush handle and the long brush handle is matched, the brush hair carding operation of the cloth wheel brush with different specifications can be realized, and the application range of the equipment is expanded. DRAWINGS
[0013] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application, the illustrative embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:
[0014] Figure 1 It is a whole structure schematic view of the utility model;
[0015] Figure 2 It is a trimming mechanism structure schematic view of the utility model;
[0016] Figure 3 It is a fixing mechanism structure schematic view of the utility model;
[0017] Figure 4 It is a fixing mechanism structure schematic view of the utility model.
[0018] In the figure: 1, base; 2, fixing mechanism; 21, support; 22, rotary frame; 23, connecting disc; 24, guide groove; 25, brace; 26, second servo motor; 27, connecting rod; 28, adjusting frame; 29, fitting ball; 210, third servo motor; 3, trimming mechanism; 31, first servo motor; 32, two-way threaded rod; 33, short brush handle; 34, long brush handle; 35, first combing claw; 36, second combing claw; 4, dust collector; 41, air suction port. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] At present, the internal miscellaneous hair of the cloth wheel brush is mainly removed by manual trimming. This manual trimming method is extremely low in efficiency and difficult to operate. The worker needs to spend a lot of time and energy to remove the miscellaneous hair one by one, and it is easy to have problems such as uneven trimming, residual miscellaneous hair, etc., and it is difficult to guarantee the trimming effect and efficiency.
[0021] To solve the defects of the cloth wheel brush in the trimming process, please refer to Figures 1-4The utility model provides a kind of bristle finishing equipment for cloth wheel brush production, can automatically comb bristle, remove the sundry hair in bristle, improve the bristle neatness of cloth wheel brush.The bristle finishing equipment with a base 1 as foundation, the top side of base 1 is provided with the fixed mechanism 2 for driving cloth wheel brush rotation, and the central position of base 1 top is provided with the finishing mechanism 3 for combing cloth wheel brush, and finishing mechanism 3 includes the first servo motor 31 of fixed installation in one end of base 1, the output end of first servo motor 31 is fixedly connected with bidirectional screw rod 32, and the both ends of bidirectional screw rod 32 are respectively threadedly connected with short brush handle 33 and long brush handle 34, short brush handle 33 and long brush handle 34 are symmetrically distributed about the center line of bidirectional screw rod 32, fixed mechanism 2 is arranged between short brush handle 33 and long brush handle 34 along with cloth wheel brush, short brush handle 33 and long brush handle 34 are slidably installed on the top of base 1, the side of short brush handle 33 is fixedly connected with a plurality of equidistant distribution first combing claws 35, and the side of long brush handle 34 is fixedly connected with a plurality of equidistant distribution second combing claws 36, cloth wheel brush is fixed on fixed mechanism 2, drives first servo motor 31 to drive bidirectional screw rod 32 rotation, and bidirectional screw rod 32 rotation drives short brush handle 33 and long brush handle 34 to approach each other or away from each other, and short brush handle 33 and long brush handle 34 drive first combing claw 35 and second combing claw 36 to move to the both sides of cloth wheel brush respectively, then drive fixed mechanism 2 to drive cloth wheel brush rotation, in the process of cloth wheel brush rotation, first combing claw 35 and second combing claw 36 can comb bristle on cloth wheel brush, remove sundry hair remaining in bristle, and bristle is combed neat, improve the quality of bristle.
[0022] In order to optimize the combing effect of first combing claw 35 and second combing claw 36 to bristle, first combing claw 35 and second combing claw 36 are staggered distribution, and the end of first combing claw 35 and second combing claw 36 is provided with sharp corner head, and the sharp corner head of first combing claw 35 and second combing claw 36 is opposite, as shown in Figure 1 The sharp corner head of first combing claw 35 and second combing claw 36 can comb and remove sundry hair, when fixed mechanism 2 drives cloth wheel brush to rotate counterclockwise.
[0023] When the trimming mechanism 3 brushes the cloth wheel brush, the fixing mechanism 2 needs to drive the cloth wheel brush to rotate, therefore, the cloth wheel brush is fixed on the fixing mechanism 2 first, in order to facilitate the fixing of the cloth wheel brush, the fixing mechanism 2 is arranged on the support 21 fixedly installed on one side of the base 1, one side of the support 21 is fixedly connected with the second servo motor 26, the output end of the second servo motor 26 is fixedly connected with the rotating frame 22 penetrating through the support 21, one side of the rotating frame 22 is fixedly connected with the connecting disc 23, at least two circumferentially uniformly distributed guide grooves 24 are formed in the connecting disc 23, the supporting rods 25 are slidably connected in the guide grooves 24, the connecting rods 27 are rotatably installed at the end portions of the guide grooves 24, the shaft of the connecting disc 23 is rotatably installed with the adjusting frame 28, the third servo motor 210 is installed in the rotating frame 22 and acts on the adjusting frame 28, the end portions of the connecting rods 27 are rotatably installed on the outer edge of the adjusting frame 28, when the cloth wheel brush is installed, the cloth wheel brush is inserted outside the supporting rods 25, the third servo motor 210 is driven to drive the adjusting frame 28 to rotate, the adjusting frame 28 drives the connecting rods 27 to rotate synchronously, the connecting rods 27 drive the supporting rods 25 to slide along the guide grooves 24, the supporting rods 25 can be expanded outward to support the cloth wheel brush, then the support 21 is driven to drive the rotating frame 22, the connecting disc 23 and the cloth wheel brush on the supporting rods 25 to rotate, so that the cloth wheel brush can be trimmed, and through the expansion and contraction of the supporting rods 25, cloth wheel brushes with different diameters can be fixed, and through the adjustability of the spacing of the short brush handle 33 and the long brush handle 34, the bristle trimming work of cloth wheel brushes with different specifications can be realized.
[0024] In order to ensure the stability between the supporting rods 25 and the cloth wheel brush, a plurality of equidistantly distributed fitting balls 29 are fixedly arranged outside the supporting rods 25, the fitting balls 29 are in multi-point contact with the inner wall of the cloth wheel brush, so that the fixing effect of the fixing mechanism 2 on the cloth wheel brush can be ensured, and the cloth wheel brush can be prevented from loosening or falling off when the connecting disc 23 rotates.
[0025] Since the collected miscellaneous hairs need to be collected, the dust collector 4 is further installed on the top of the base 1, the top of the dust collector 4 is provided with the air inlet 41 opposite to the supporting rods 25, and the miscellaneous hairs can be uniformly sucked by the dust collector 4, thereby saving subsequent cleaning work.
[0026] The control mode of the utility model is automatically controlled through the controller, the control circuit of the controller can be realized through simple programming of the person skilled in the art, the power supply also belongs to the public knowledge in the field, and the utility model is mainly used for protecting mechanical devices, therefore, the control mode and the circuit connection of the utility model will not be explained in detail.
[0027] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0028] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A bristle finishing apparatus for the production of cloth wheel brushes, comprising a base (1), characterized in that: The top side of the base (1) is provided with a fixed mechanism (2) for driving the cloth wheel brush to rotate, and the central position of the top of the base (1) is provided with a trimming mechanism (3) for combing the cloth wheel brush, the trimming mechanism (3) comprises a first servo motor (31) fixedly installed at one end of the base (1), the output end of the first servo motor (31) is fixedly connected with a bidirectional threaded rod (32), the two ends of the bidirectional threaded rod (32) are threadedly connected with a short brush handle (33) and a long brush handle (34) respectively, the short brush handle (33) and the long brush handle (34) are both slidingly installed on the top of the base (1), one side of the short brush handle (33) is fixedly connected with a plurality of first combing claws (35) distributed at equal intervals, one side of the long brush handle (34) is fixedly connected with a plurality of second combing claws (36) distributed at equal intervals.
2. The bristle trimming apparatus for use in manufacturing a flat brush according to claim 1, characterized in that: The first combing claws (35) and the second combing claws (36) are staggered, and the end portions of the first combing claws (35) and the second combing claws (36) are provided with sharp corners.
3. The bristle trimming apparatus for use in manufacturing a flat brush according to claim 1, characterized in that: The fixed mechanism (2) comprises a support (21) fixedly installed on one side of the base (1), one side of the support (21) is fixedly connected with a second servo motor (26), the output end of the second servo motor (26) is fixedly connected with a rotating frame (22) penetrating through the support (21), one side of the rotating frame (22) is fixedly connected with a connecting disc (23), at least two circumferentially uniformly distributed guide grooves (24) are formed in the connecting disc (23), and a supporting rod (25) is slidingly connected in the guide grooves (24).
4. The bristle trimming apparatus for use in manufacturing a flat brush according to claim 3, characterized in that: The end portion of the guide groove (24) is rotatably installed with a connecting rod (27), the axis of the connecting disc (23) is rotatably installed with an adjusting frame (28), the interior of the rotating frame (22) is installed with a third servo motor (210) acting on the adjusting frame (28), and the end portion of the connecting rod (27) is rotatably installed on the outer edge of the adjusting frame (28).
5. The bristle trimming apparatus for use in manufacturing a flat brush according to claim 3, characterized in that: A plurality of abutting balls (29) are fixedly sleeved on the outside of the supporting rod (25).
6. The bristle trimming apparatus for use in manufacturing a flat brush according to claim 1, characterized by: A dust collector (4) is further installed on the top of the base (1), and the top of the dust collector (4) is provided with a suction port (41) opposite to the supporting rod (25). A dust collector (4) is further installed on the top of the base (1), and the top of the dust collector (4) is provided with a suction port (41) opposite to the supporting rod (25).