Waste gas coarse particle collecting tank

By designing a coarse particle collection tank for exhaust gas and utilizing components such as baffles and vibrators, the problem of coarse particle deposition in microwave plasma exhaust gas treatment was solved, improving the stability and efficiency of the equipment.

CN223716642UActive Publication Date: 2025-12-26SHANGHAI HANYI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202520133283.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-12-26
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing technologies are unable to effectively remove coarse particulate matter during microwave plasma exhaust gas treatment, leading to electrode discharge and blockage, which affects equipment stability and efficiency.

Method used

Design a coarse particulate waste gas collection tank, comprising a tank body, a baffle assembly, a baffle fan, a vibrator, and an exhaust port. The baffle assembly reduces the gas flow velocity and increases wind resistance, causing coarse particulate matter to settle. The vibrator assists in cleaning accumulated ash, and the discharge valve enables safe discharge.

Benefits of technology

It achieves efficient collection and cleaning of coarse particulate matter, improves the stability and reliability of microwave plasma exhaust gas treatment system, and simplifies equipment maintenance and operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of collecting tanks, and particularly relates to a waste gas coarse particle collecting tank, which comprises a tank body support, a filter screen and a filter screen, the top of the tank body is provided with a tank cover, and the bottom of the tank body is provided with double layers of blanking valves, namely a blanking valve A and a blanking valve B; the gas inlet is formed in the side surface of the tank body and is used for introducing waste gas; the spoiler group is arranged in the tank body and consists of a plurality of layers of spoilers, each layer of spoiler is provided with a plurality of via holes, the total area of all the via holes is larger than the area of the air inlet, and the spoilers are obliquely arranged; the turbulent flow fan is arranged at the top of the tank and is an unpowered fan blade; the vibrator is mounted outside the tank body; the waste gas coarse particle collecting tank is simple and reasonable in structural design, convenient to operate and easy to disassemble, assemble, maintain and clean, coarse particles in waste gas can be efficiently collected, and the stability and reliability of a microwave plasma waste gas treatment system are remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of collection tank, specifically relates to a waste gas coarse particle collection tank. BACKGROUND

[0002] In the microwave plasma waste gas treatment technology, the avalanche breakdown is caused by the electromagnetic field, and the microwave plasma discharge is caused by the plasma gas. In this process, the microwave radiation is converted into thermal plasma energy, and the center temperature of the high-temperature plasma torch formed can reach 6000K. It has unique physical and chemical properties such as high temperature, high enthalpy and high oxidation, which can effectively treat organic pollutants in waste gas and make them into harmless gases such as CO2, NOX and H2O.

[0003] However, in the actual treatment process, in order to avoid the electrode from discharging to the outside to accelerate the electrode wear, there are usually two coping methods. The first one is to enlarge the cross-sectional area of the treatment chamber, which can increase the distance between the electrode and the inner wall of the treatment chamber to meet the discharge condition, but it will greatly prolong the time required for the treatment chamber to heat up to the temperature required for treating waste gas, and even it may be necessary to replace the high-power equipment due to the failure to meet the temperature requirement, resulting in that this method is rarely used due to its low efficiency. The second one is to install an insulating glass cylinder in the treatment chamber, which can ensure the insulation of the electrode without changing the cross-sectional area of the treatment chamber, and the quartz glass can withstand the conventional treatment temperature, so it is widely used. However, when there are coarse particles in the waste gas, this method will expose serious defects. Because the coarse particles have large mass, they are easy to deposit at the bottom of the glass cylinder, and the conductive components in them can cause discharge with the electrode. At the same time, the high-temperature plasma torch is easy to melt and agglomerate the coarse particles, which not only interferes with the electrode discharge, but also blocks the treatment chamber. Therefore, when treating waste gas containing high-concentration coarse particles, it is necessary to remove dust in advance.

[0004] The current common dust removal methods include bag filter, electrostatic precipitator, cyclone dust collector and wet dust collector. The bag filter relies on the initial layer of dust on the filter bag to intercept dust, and when the accumulated dust is too much, the dust will fall into the ash bucket by shaking the filter bag. The electrostatic precipitator makes the dust charged in the discharge channel and then adsorbed on the negative electrode, and when the accumulation reaches a certain degree, it will be shaken off. The cyclone dust collector uses the centrifugal force generated by the rotation of the dust-containing gas flow in the cylinder to separate the dust. The wet dust collector makes the dust and water mist combined and settled by the contact between the dust-containing gas flow and the spray water. These methods can effectively remove coarse particles and suspended fine particles, but suspended fine particles are mostly organic pollutant aerosols, which belong to the treatment range of microwave plasma waste gas treatment equipment. After being treated by the above-mentioned dust removal methods, they are only converted into solid waste or waste liquid form, and still need secondary purification treatment of organic pollutants. In view of this, it is very important to develop a collection device for coarse particles in waste gas only for the microwave plasma waste gas treatment process. UTILITY MODEL CONTENTS

[0005] To solve the problems raised in the background art, the utility model provides a waste gas coarse particle collecting tank, which comprises

[0006] A tank body support is arranged for supporting the whole collecting tank.

[0007] A tank body is arranged, the top of the tank body is provided with a tank cover, and the bottom of the tank body is provided with double-layer blanking valves, namely blanking valve A and blanking valve B.

[0008] An air inlet is arranged on the side of the tank body and is used for the inflow of waste gas.

[0009] A spoiler group is arranged in the tank body, the spoiler group is composed of multiple layers of spoilers, a plurality of through holes are arranged on each layer of spoiler, the total area of all through holes is greater than the area of the air inlet, and the spoilers are arranged in an inclined manner.

[0010] A spoiler fan is arranged on the tank top and is a non-powered fan blade.

[0011] A vibrator is arranged outside the tank body.

[0012] An exhaust port is arranged on the tank cover and is used for the discharge of treated gas.

[0013] As the waste gas coarse particle collecting tank of the utility model, preferably, the blanking valve A and the blanking valve B can be independently opened and closed, so that the collecting tank can discharge internal dust when working.

[0014] As the waste gas coarse particle collecting tank of the utility model, preferably, the vibrator can periodically vibrate the tank body, so that the dust on the spoilers can fall into the bottom of the tank body.

[0015] As the waste gas coarse particle collecting tank of the utility model, preferably, the multiple layers of spoilers of the spoiler group block the through holes from each other, so that the wind resistance is improved and the gas flow rate is reduced.

[0016] As the waste gas coarse particle collecting tank of the utility model, preferably, the gas passing through the spoilers can drive the fan blades of the spoiler fan to rotate, so that the kinetic energy of the gas is reduced and the wind speed is further reduced.

[0017] As the waste gas coarse particle collecting tank of the utility model, preferably, the inclined design of the spoilers makes the settled particles more easily slide to the tank bottom, and the multiple through holes reduce the degree of the falling particles being blown up by the gas flow.

[0018] Compared with the prior art, the utility model has the beneficial effects that:

[0019] The waste gas coarse particle collecting tank of the utility model has simple and reasonable structure design, is convenient to operate, is easy to disassemble, maintain and clean, can efficiently collect coarse particles in waste gas, and significantly improves the stability and reliability of a microwave plasma waste gas treatment system. Attached Figure Description

[0020] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0021] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0022] Fig. 2 This is a frontal sectional view of the present invention.

[0023] In the picture:

[0024] 1. Tank support; 2. Discharge valve A; 3. Discharge valve B; 4. Tank body; 5. Air inlet; 6. Baffle assembly; 7. Baffle fan; 8. Vibrator; 9. Tank cover; 10. Exhaust port. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0026] like Figs. 1-2 As shown;

[0027] A waste gas coarse particulate collection tank.

[0028] In this embodiment: To solve the technical problems existing in the prior art, as disclosed in the above BACKGROUND, "the current commonly used dust removal methods include bag filter, electrostatic precipitator, cyclone dust collector and wet dust collector. The bag filter relies on the initial layer of dust on the filter bag to intercept dust, and when the dust accumulation is too much, the dust falls into the ash bucket by shaking the filter bag; the electrostatic precipitator makes the dust charged in the discharge channel and then adsorbed on the negative electrode, and when the accumulation reaches a certain degree, it is shaken off; the cyclone dust collector uses the centrifugal force generated by the rotation of the dust-containing gas flow in the cylinder to separate the dust; the wet dust collector makes the dust combine with the water mist and then settle by contacting the dust-containing gas flow with the spray water. These methods can effectively remove coarse particles and suspended fine particles, but suspended fine particles are mostly organic pollutant aerosols, which belong to the processing range of microwave plasma waste gas treatment equipment, and after being treated by the above-mentioned dust removal methods, they are only converted into solid waste or waste liquid form and still need secondary purification treatment of organic pollutants", in combination with actual use, this problem is obviously a real problem and is relatively difficult to solve. Therefore, in order to solve this technical problem, a waste gas coarse particle collection tank is provided on this basis.

[0029] As Figs. 1-2 shown in the figure;

[0030] In combination with the above, including:

[0031] The tank body support 1 is used to support the entire collection tank;

[0032] The tank body 4 is provided with a tank cover 9 at the top, and double-layer discharge valves, i.e. a discharge valve A2 and a discharge valve B3, are installed at the bottom of the tank body 4;

[0033] The gas inlet 5 is arranged on the side of the tank body 4 and is used for the inlet of waste gas;

[0034] The spoiler group 6 is arranged in the tank body 4, and the spoiler group 6 is composed of multiple layers of spoilers, each layer of spoiler is provided with multiple through holes, the total area of all through holes is greater than the area of the gas inlet 5, and the spoilers are arranged obliquely;

[0035] The spoiler fan 7 is arranged on the tank top and is a non-powered fan blade;

[0036] The vibrator 8 is installed outside the tank body 4;

[0037] The gas outlet 10 is arranged on the tank cover 9 and is used for the discharge of treated gas.

[0038] In an optional embodiment, the discharge valve A2 and the discharge valve B3 can be independently opened and closed, so as to realize the discharge of internal dust accumulation when the collection tank is working.

[0039] In an optional embodiment, the vibrator 8 can periodically vibrate the tank body 4, so as to facilitate the dust accumulation on the spoilers to fall into the bottom of the tank body 4.

[0040] In an optional embodiment, the multiple layers of the spoiler group 6 block each other's through-holes to increase wind resistance and reduce gas flow rate.

[0041] In an optional embodiment, the gas passing through the spoiler can push the fan blades of the spoiler fan 7 to rotate, so that the kinetic energy of the gas is reduced and the wind speed is further reduced.

[0042] In the present embodiment: a spoiler group is arranged in the tank body, the spoiler is densely covered with multiple through-holes, and the total area of all through-holes is greater than the area of the gas inlet. The multiple layers of the spoiler cooperate with each other, and the through-holes of the spoiler are staggered and blocked, which greatly increases the wind resistance and further reduces the gas flow rate. At the same time, the spoiler is installed in an inclined manner, which ensures the smooth passage of the gas and makes the settled coarse particles more smoothly slide to the bottom of the tank under the action of gravity, and the multiple through-hole design effectively reduces the possibility of the falling particles being blown up by the gas flow.

[0043] In an optional embodiment, the inclined design of the spoiler makes it easier for the settled particles to slide to the bottom of the tank, and the multiple through-hole design reduces the degree of the falling particles being blown up by the gas flow.

[0044] In the waste gas treatment operation, the waste gas containing coarse particles enters the inside of the tank body 4 from the gas inlet 5. The waste gas first encounters the spoiler group 6, and due to the special structural design of the spoiler group, the gas flow rate is rapidly reduced, and the coarse particles begin to settle under the action of their own gravity. After the preliminary treatment of the gas by the spoiler group, the gas continues to flow to the spoiler fan 7 at the top of the tank, and in this process, the gas consumes a large amount of kinetic energy by pushing the blades of the non-powered spoiler fan to rotate, further slowing down the flow rate, so that the remaining coarse particles in the gas can settle again. The clean gas after two times of settlement is finally discharged from the exhaust port 10.

[0045] The coarse particles deposited on the spoiler group will gradually slide to the bottom of the tank through the through-holes of the spoiler group under the action of their own gravity and the periodic vibration of the tank vibrator 8. When it is necessary to clean the coarse particles accumulated at the bottom of the tank, the material falling valve B3 and the material falling valve A2 can be controlled respectively to safely and efficiently discharge the accumulated dust, ensuring the continuous and stable operation of the collection tank and meeting the continuous production requirements of the waste gas treatment process.

[0046] During the entire operation process, the operator should regularly check the running state of the equipment according to the equipment operation procedures, including the dust accumulation of the spoiler group, the sealing and flexibility of the material falling valve, the working performance of the vibrator, and the overall structural integrity of the tank body, etc., to ensure that the equipment is always in good running state, fully plays its function of collecting coarse particles, and guarantees the efficient and stable operation of the microwave plasma waste gas treatment system.

[0047] Finally, it should be noted that: the above is only the preferred embodiment of the utility model, and is not used to limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. An exhaust coarse particulate collection canister characterized by: The utility model relates to a kind of collection tank, including: Tank body support (1) for supporting entire collection tank; Tank body (4), the tank body (4) top is equipped with tank cover (9), the tank body (4) bottom is equipped with double-layer blanking valve, is blanking valve A (2) and blanking valve B (3) respectively; Air inlet (5) is arranged in the side of tank body (4), for the inlet of waste gas; Spoiler group (6) is arranged in tank body (4), the spoiler group (6) is made of multiple layers of spoiler, multiple through holes are equipped on each layer of spoiler, the total area of all through holes is greater than the area of air inlet (5), and the spoiler is obliquely arranged; Turbulence fan (7) is arranged on the tank top, and it is unpowered fan blade; Vibrator (8) is installed outside tank body (4); Exhaust port (10) is arranged on tank cover (9), for the discharge of gas after processing.

2. A coarse particulate collection tank for exhaust gases according to claim 1, characterized in that: The blanking valve A (2) and blanking valve B (3) can be independently switched respectively, to realize that collection tank is discharged internal dust when working.

3. A coarse particulate collection canister for exhaust gases according to claim 1, characterized in that: The vibrator (8) can periodically vibrate tank body (4), so that dust on the spoiler falls into the bottom of tank body (4).

4. A coarse particulate collection canister for exhaust gases according to claim 1, characterized in that: Multiple layers of spoiler of the spoiler group (6) block through hole each other, to improve wind resistance, reduce gas flow rate.

5. A coarse particulate collection canister for exhaust gases according to claim 1, characterized in that: The gas through spoiler can push the rotation of fan blade of turbulence fan (7), so that kinetic energy of gas is reduced, and wind speed is further reduced.

6. A coarse particulate collection canister for exhaust gases according to claim 1, characterized in that: The oblique design of the spoiler makes the particles more easily slide to the bottom of the tank, and the multiple through hole design reduces the degree of falling particles being blown up by air current again.