Electromagnetic heating device of electric separator
By improving the thermal conductivity of the metal particles in the electromagnetic heating device of the electrostatic separator and optimizing the device design, the problem of uneven heating of ore particles was solved, achieving more efficient heating and separation and improving the electrostatic separation effect.
Patent Information
- Application Number
- CN202423044773.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Uneven heating and insufficient efficiency of ore particles during electromagnetic heating affect the electrostatic separation effect.
Design an electromagnetic heating device for an electrostatic separator. Utilize the thermal conductivity of metal particles and the electromagnetic heating plate to heat the metal particles in the gaps between ore particles. Combined with the design of scrapers and filters, this achieves uniform heating and separation of ore particles.
It improves the heating uniformity and efficiency of ore particles, ensuring the accuracy and efficiency of the electrostatic separation process, and the metal particles can be reused.
Smart Images

Figure CN223717361U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ore sorting technical field especially relates to a kind of electromagnetic heating devices of electric separator. BACKGROUND
[0002] As a kind of equipment that relies on power difference to separate minerals, the working principle of electric separator is based on the unique electrical difference exhibited by mineral particles in the electric field. When these particles pass through the electric field generated by the electric separator, they will be subjected to different electric field forces due to their different electrical properties, thereby achieving effective separation. In the process of using electric separator to separate minerals, in order to improve the efficiency and accuracy of electric separation, the ore particles usually need to be preheated. This is because the moisture on the surface of the mineral particles not only changes its electrical conductivity, but also can cause small particles to adhere to each other, forming agglomerates, thereby reducing the electric separation effect. In order to improve the preheating efficiency, electromagnetic heating technology is gradually favored in the preheating and drying process of materials due to its rapid start-up and other characteristics. However, due to the complex and irregular shape of the ore particles, there are gaps between the particles, which leads to insufficient heating efficiency when using electromagnetic heating, and the heating of the ore particles is not uniform enough, thereby affecting the final electric separation effect. SUMMARY
[0003] In view of the above prior art, the utility model provides an electromagnetic heating device for electric separator, which can make the heating of ore particles more uniform and improve the heating efficiency.
[0004] To achieve the above purpose, the technical scheme of the utility model embodiment is as follows:
[0005] An electromagnetic heating device for electric separator, comprising a support plate, an electromagnetic heating disc, a conveyor belt, a feeding hopper and a scraper, a plurality of electromagnetic heating discs are arranged below the support plate, the support plate is located below the upper part of the conveyor belt, the first section of the conveyor belt is provided with the feeding hopper and the scraper, the scraper is located between the feeding hopper and the electromagnetic heating disc, the end of the conveyor belt is provided with a filter screen, the feeding hopper is used to put metal particles and ore particles, the diameter of the metal particles is smaller than that of the ore particles, the metal particles can pass through the mesh of the filter screen and fall into the first collection box, and the ore particles can move along the filter screen and fall into the second collection box.
[0006] Further, the first collection box is connected with a first conveyor, the discharge end of the first conveyor is connected with a buffer tank, the buffer tank is connected with a second conveyor, and the discharge end of the second conveyor is located above the feeding hopper.
[0007] Further, the first conveyor and the second conveyor are screw conveyors.
[0008] Further, two ends of the conveying belt are wound around roller wheels connected to a driving motor.
[0009] Further, the frame further comprises support legs, a transverse rod, a longitudinal rod and a vertical column, the support legs are connected with the transverse rod, the roller wheels are mounted on the support legs, the transverse rod is provided with the longitudinal rod, the longitudinal rod passes below the upper part of the conveying belt, the electromagnetic heating disc is connected with the longitudinal rod, and the feeding hopper is connected with the vertical column.
[0010] Further, the second collecting box is provided with a third conveyor, the discharging end of the third conveyor is located above a feeding hopper of an electric separator, and the electric separator is located at the side of the second collecting box.
[0011] Further, the third conveyor is a spiral conveyor.
[0012] Further, a guide plate in an arc-shaped structure is arranged below the discharging end of the third conveyor.
[0013] The beneficial effects of the present application are as follows: the electromagnetic heating disc is used to heat the ore particles and metal particles on the conveying belt, the metal particles have good thermal conductivity and can fall into the gaps of the ore particles, so that the heating of the whole material layer is more uniform, and the overall heating efficiency is significantly improved. The metal particles can also be heated by the electromagnetic heating disc, improving the heating efficiency. The design of the scraper effectively avoids the formation of a thick accumulation of material on the conveying belt, ensuring that the material can be uniformly heated, and promoting the heating and drying process of the ore particles. In addition, the inclined arrangement of the filter screen allows the metal particles and ore particles to be smoothly separated, and the separated metal particles can be reused. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 Fig. 1 is a perspective view of an electromagnetic heating device for an electric separator according to an embodiment of the present application;
[0015] Figure 2 Fig. 1 is a perspective view of an electromagnetic heating device for an electric separator according to an embodiment of the present application;
[0016] Figure 3 Fig. 1 is a perspective view of an electromagnetic heating device for an electric separator according to an embodiment of the present application;
[0017] Figure 4 Fig. 1 is a perspective view of an electromagnetic heating device for an electric separator according to an embodiment of the present application;
[0018] BRIEF DESCRIPTION OF DRAWINGS
[0019] 1, support plate; 2, electromagnetic heating disc; 3, conveying belt; 4, feeding hopper; 5, scraper; 6, filter screen; 7, first collecting box; 8, second collecting box; 9, first conveyor; 10, buffer box; 11, second conveyor; 12, roller; 13, driving motor; 14, frame body; 15, supporting leg; 16, transverse rod; 17, longitudinal rod; 18, stand column; 19, third conveyor; 20, deflector. DETAILED DESCRIPTION
[0020] The technical scheme of the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not intended to limit the present application. In the following description, the expression "some embodiments" describes a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with each other without conflict.
[0021] It should be further noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "inner", "outer", "left", "right", and similar expressions used herein are for the purpose of description only and are not intended to be the only implementation.
[0022] Example 1
[0023] Please refer to the accompanying drawings Figures 1 to 3The application provides an electromagnetic heating device of an electric separator, which comprises a support plate 1, electromagnetic heating discs 2, a conveying belt 3, an upper hopper 4 and a scraper 5, a plurality of the electromagnetic heating discs 2 are arranged below the support plate 1, the support plate 1 is arranged below the upper part of the conveying belt 3, the first section of the conveying belt 3 is provided with the upper hopper 4 and the scraper 5, the scraper 5 is arranged between the upper hopper 4 and the electromagnetic heating disc 2, the end of the conveying belt 3 is provided with a filter screen 6, the upper hopper 4 is used for feeding metal particles and ore particles, the diameter of the metal particles is smaller than that of the ore particles, the metal particles can pass through the mesh holes of the filter screen 6 and fall into a first collecting box 7, and the ore particles can move along the filter screen 6 and fall into a second collecting box 8. The ore particles and the metal particles are fed into the upper hopper 4 together, the diameter of the metal particles is smaller than that of the ore particles, preferably, the diameter of the metal particles is 0.1-0.5 times that of the ore particles. Since the diameter of the metal particles is small, the metal particles can fall into the gaps between the ore particles, the metal particles have good thermal conductivity, and the metal particles can be heated by the electromagnetic heating disc 2. After the metal particles and the ore particles fall from the upper hopper 4 onto the conveying belt 3, the conveying belt 3 conveys them from the first section to the end, the metal particles and the ore particles are scraped by the scraper 5 during the conveying process, so that the material height is prevented from being too thick, and the heating and drying of the ore particles are promoted. The material for screening by the electric separator has conductivity, and can also generate heat under the action of the electromagnetic heating disc 2, so that the heating and drying of the ore particles are promoted. The heating of the ore particles is more uniform, and the overall heating efficiency is improved. After being heated and dried, the metal particles and the ore particles are conveyed to the filter screen 6, the filter screen 6 is arranged obliquely, during the rolling and falling of the metal particles and the ore particles along the filter screen 6, the diameter of the metal particles is smaller than the pore diameter of the filter screen 6, so the metal particles can pass through the filter screen 6 and enter the first collecting box 7 below, and the diameter of the ore particles is larger than the pore diameter of the filter screen 6, so the ore particles enter the second collecting box 8 after moving to the end of the filter screen 6. The metal particles can be reused, and the metal particles in the first collecting box 7 are fed into the upper hopper 4 again for reuse.
[0024] Specifically, the first collecting box 7 is connected with a first conveyor 9, the discharging end of the first conveyor 9 is connected with a buffer box 10, the buffer box 10 is connected with a second conveyor 11, and the discharging end of the second conveyor 11 is arranged above the upper hopper 4. The metal particles falling into the first collecting box 7 are conveyed to the buffer box by the first conveyor 9, the metal particles in the buffer box 10 are conveyed to the upper hopper 4 by the second conveyor 11, and the recycling of the metal particles is realized.
[0025] Specifically, the first conveyor 9 and the second conveyor 11 are spiral conveyors. The spiral conveyors are used to convey the metal particles.
[0026] Specifically, both ends of the conveying belt 3 are wound around the roller 12, and the roller 12 is connected with the driving motor 13. When the driving motor 13 rotates, the roller 12 is driven to rotate, thereby driving the conveying belt 3 to rotate.
[0027] Specifically, the frame body 14 further includes support legs 15, transverse rods 16, longitudinal rods 17 and vertical columns 18. The support legs 15 are connected with the transverse rods 16, and the roller 12 is mounted on the support legs 15. The longitudinal rods 17 are arranged on the transverse rods 16 and pass through below the upper part of the conveying belt 3. The electromagnetic heating disc 2 is connected with the longitudinal rods 17, and the feeding hopper 4 is connected with the vertical columns 18. The support legs 15 are used to support the roller 12, and the support legs 15 are connected through the transverse rods 16, thereby improving the stability of the support legs 15. The transverse rods 16 are arranged on both sides of the conveying belt 3, and the two transverse rods 16 are connected through the longitudinal rods 17, thereby further improving the stability of the frame body 14. The electromagnetic heating disc 2 is arranged on the longitudinal rods 17, thereby stably supporting the electromagnetic heating disc 2. The feeding hopper 4 is fixed through the vertical columns 18, thereby ensuring that the feeding hopper 4 stably supplies the material to the conveying belt 3. Further, the feeding hopper 4 is connected with the transverse rods 16, thereby improving the stability of the feeding hopper 4.
[0028] Optionally, the conveying belt 3 is provided with baffle plates on both sides, and the scraper 5 is fixedly connected with the baffle plates. The baffle plates are used to block both sides of the conveying belt 3, thereby avoiding that the metal particles and the ore particles fall out from the sides. The baffle plates are fixedly connected with the support legs 15.
[0029] Embodiment 2
[0030] Please refer to the accompanying drawings Figure 4 The difference between the embodiment and the embodiment 1 is that the second collecting box 8 is provided with a third conveyor 19, and the discharging end of the third conveyor 19 is located above the feeding hopper of the electric separator. The electric separator is located at the side of the second collecting box 8. The ore particles entering the second collecting box 8 are conveyed to the above the feeding hopper of the electric separator through the third conveyor 19, and the ore particles discharged from the third conveyor 19 fall into the feeding hopper, thereby entering the electric separator to complete the ore selection.
[0031] Specifically, the third conveyor 19 is a spiral conveyor. The spiral conveyor is used to convey the heated and dried ore particles to the feeding hopper of the electric separator.
[0032] Specifically, a guide plate 20 in arc structure is arranged below the discharging end of the third conveyor 19. The ore particles discharged from the third conveyor 19 enter the feeding hopper of the electric separator along the guide plate 20, thereby improving the stability of the material supply. Optionally, the discharging end of the second conveyor 11 can also be provided with the guide plate 20, and the guide plate 20 is used to guide the metal particles into the feeding hopper 4.
[0033] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. The protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. An electrostatic machine electromagnetic heating device, characterized by, Including support plate, electromagnetic heating disc, conveying belt, upper hopper and scraper, the support plate below is equipped with a plurality of electromagnetic heating disc, the support plate is located in the upper part below the conveying belt, the first section of the conveying belt is equipped with the upper hopper and scraper, the scraper is located between the upper hopper and electromagnetic heating disc, the end of the conveying belt is equipped with filter screen, the upper hopper is used to put in metal particles and ore particles, the diameter of the metal particles is less than the diameter of the ore particles, the metal particles can pass through the mesh of the filter screen and fall into the first collection box, and the ore particles can move along the filter screen and fall into the second collection box.
2. An electrostatic machine electromagnetic heating device according to claim 1, characterized in that, The first collection box is connected with a first conveyor, the discharge end of the first conveyor is connected with a buffer box, the buffer box is connected with a second conveyor, and the discharge end of the second conveyor is located above the upper hopper.
3. An electrostatic machine electromagnetic heating device according to claim 2, characterized in that, The first conveyor and the second conveyor are spiral conveyors.
4. An electrostatic machine electromagnetic heating device according to claim 1, characterized in that, Both ends of the conveying belt are wound around the roller, and the roller is connected with a driving motor.
5. An electrostatic machine electromagnetic heating device according to claim 4, characterised in that, Further comprising a frame body, the frame body comprises support legs, transverse rods, longitudinal rods and vertical columns, the support legs are connected with the transverse rods, the roller is installed on the support legs, the transverse rods are provided with longitudinal rods, the longitudinal rods pass below the upper part of the conveying belt, the electromagnetic heating disc is connected with the longitudinal rods, and the upper hopper is connected with the vertical columns.
6. An electrostatic electromagnet heating device according to claim 1, wherein, The second collection box is provided with a third conveyor, and the discharge end of the third conveyor is located above the feed hopper of the electric separator, and the electric separator is located on the side of the second collection box.
7. An electrostatic machine electromagnetic heating device according to claim 6, characterised in that, The third conveyor is a spiral conveyor.
8. An electrostatic machine electromagnetic heating device according to claim 6, characterized in that, The discharge end of the third conveyor is provided below with a guide plate, and the guide plate is an arc structure. The third conveyor is a spiral conveyor. The discharge end of the third conveyor is provided below with a guide plate, and the guide plate is an arc structure.