Efficient high-pressure atomization spraying device

By designing a high-efficiency high-pressure atomizing spraying device, and using a geared motor drive and photoelectric sensor monitoring, automated production and environmental dust prevention have been achieved. This solves the shortcomings of existing equipment in terms of environmental protection and production efficiency, and improves the overall performance of the equipment.

CN223717457UActive Publication Date: 2025-12-26FUJIAN DUOWEI INTELLIGENT INNOVATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521752263.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2025-12-26
Estimated Expiration
2035-08-18

AI Technical Summary

Technical Problem

Existing high-pressure atomization spraying equipment has shortcomings in terms of environmental protection, efficient assembly line production, and intelligent monitoring, and its overall performance needs to be improved.

Method used

A high-efficiency high-pressure atomizing spraying device was designed, which includes a frame, a conveying device, an adjustable spraying device, a material supply control device, and a dust prevention device. It adopts a geared motor drive, photoelectric sensor monitoring, and a dust collection system to achieve automated production and environmental protection and dust prevention.

Benefits of technology

It improves the environmental friendliness of the equipment, realizes automated assembly line production and efficient automated control, and enhances production efficiency and worker health protection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223717457U_ABST
Patent Text Reader

Abstract

The utility model provides an efficient high-pressure atomization spraying device which comprises a rack, a conveying device, an adjustable spraying device, a feeding control device and a dustproof device. The conveying device comprises a plurality of driving rollers which are horizontally arranged at intervals; the adjustable spraying device comprises a plurality of nozzle mounting plates, and a plurality of nozzles with upward nozzles are fixedly mounted on the nozzle mounting plates; the feeding control device comprises a high-pressure feeding pipe, a control valve and a flow valve; the spray head is sequentially connected with the control valve, the flow valve and the high-pressure feeding pipe; the dustproof device comprises a dustproof upper cabinet and a dustproof lower cabinet. The dustproof upper cabinet and the dustproof lower cabinet are arranged, all-directional dust prevention is achieved, the environment protection performance is good, the working environment is good, and harm to the body health of workers is prevented. By means of the conveying device, the adjustable spraying device and the feeding control device, automatic monitoring, automatic control and automatic assembly line type production can be achieved, and production efficiency is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a spraying equipment field, especially in high -efficient high -pressure atomization spraying device. BACKGROUND

[0002] High -pressure atomization spraying equipment is a kind of key equipment for the spraying of slurry, paint and different materials, is widely used in ceramic, chemical industry, bioengineering, environmental protection, metallurgical mining and other multiple fields.But the existing high -pressure atomization spraying equipment still has the place of deficiency, needs to design a new spraying equipment to improve its comprehensive performance. INVENTION CONTENTS

[0003] The utility model provides a kind of high -efficient high -pressure atomization spraying device, compared with traditional similar equipment, in environmental protection, flow line type high -efficient production, intelligent monitoring and control all have promotion.

[0004] The technical scheme of the utility model is as follows:

[0005] A kind of high -efficient high -pressure atomization spraying device, including rack, conveying device, adjustable spraying device, feed control device and dust prevention device;Conveying device is horizontally installed on rack, conveying device includes several horizontal interval arrangement transmission roller, transmission roller is fixedly installed with transmission gear on one end, transmission gear is connected by chain between, one end of one transmission roller is drivingly connected with drive motor;Adjustable spraying device is installed below conveying device, adjustable spraying device includes several spray head mounting plate, spray head mounting plate is located below the gap between transmission roller, several spray head mounting plate is fixedly installed with the spray head of the upward nozzle, spray head mounting plate adjustable height is installed on height adjusting frame, height adjusting frame is installed on rack;Feed control device includes high -pressure feed pipe, control valve and flow valve, spray head is sequentially connected with control valve, flow valve and high -pressure feed pipe;Dust prevention device includes dustproof upper cabinet and dustproof lower cabinet, dustproof upper cabinet and dustproof lower cabinet are fixedly installed on rack, dustproof upper cabinet is located above transmission roller, dustproof lower cabinet is located below transmission roller, adjustable spraying device is located in dustproof lower cabinet, dustproof upper cabinet and dustproof lower cabinet are all set with dust suction port, dustproof upper cabinet side is set with the feed inlet and discharge port matched with conveying device, feed inlet and discharge port are respectively installed with the sensor for detecting material.

[0006] Preferably, the drive motor is a speed reducer, which is drivingly connected to one end of the transmission roller through a shaft coupling, and is fixed on the rack.

[0007] Preferably, the height adjusting frame comprises two spaced vertical plates, the vertical plates are fixed at the bottom of the support plate, the support plate is fixed on the frame, vertical adjusting sliding grooves are formed in the vertical plates, an angle iron and an adjusting bolt are further provided, a screw hole is formed in one right angle surface of the angle iron, the adjusting bolt is connected with the screw hole through the adjusting sliding groove, and the other right angle surface of the angle iron is fixedly connected with the nozzle mounting plate.

[0008] Preferably, the sensor is an optical sensor, the flow valve is an electronic flow valve, and the control valve is an electromagnetic valve.

[0009] Preferably, the dust suction port is connected with a dust suction pipe, and the dust suction pipe is connected with a dust suction fan.

[0010] Preferably, the dust suction port is connected with a dust suction pipe, and the dust suction pipe is connected with a dust suction fan.

[0011] Preferably, the dust suction port is connected with a dust suction pipe, and the dust suction pipe is connected with a dust suction fan.

[0012] The beneficial effects of the present application are as follows:

[0013] 1. The dustproof upper cabinet and the dustproof lower cabinet are arranged, dust is prevented in all directions, and the dust is uniformly sucked and treated through the dust suction pipe and the dust suction fan, so that the environmental protection performance is good, the working environment is good, and harm to the health of workers is prevented.

[0014] 2. The conveying device, the adjustable spraying device and the feeding control device can realize automatic assembly line production, and the production efficiency is high.

[0015] 3. The sensor monitors whether the conveying device has materials, and controls whether the adjustable spraying device works, if the sensor monitors that the conveying device has materials, the control host controls to open the control valve, and the nozzle sprays upward, if the sensor monitors that the conveying device has no materials, the control host controls to close the control valve, and the nozzle does not work, so that automatic monitoring and automatic control production are realized, manual work is not needed, the automation degree is high, and the production efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0017] Fig. 1 The present application is a structural schematic view;

[0018] Fig. 2 is a side view structure schematic diagram of the utility model;

[0019] Fig. 3 is a connection drawing of the vertical plate, angle iron and spray head mounting plate in the utility model.

[0020] In the drawing, reference numerals: 1 - rack, 2 - transmission roller, 3 - drive motor, 4 - spray head mounting plate, 5 - spray head, 6 - height adjusting frame, 7 - high-pressure feed pipe, 8 - control valve, 9 - flow valve, 10 - dustproof upper cabinet, 11 - dustproof lower cabinet, 12 - dust suction port, 13 - feed inlet, 14 - sensor, 15 - vertical plate, 16 - support plate, 17 - adjusting sliding groove, 18 - angle iron, 19 - screw hole, 20 - feed barrel, 21 - control host. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] Reference Figs. 1-3 , a high-efficiency high-pressure atomizing spraying device, comprising a rack 1, a conveying device, an adjustable spraying device, a feed control device and a dustproof device; the conveying device is horizontally installed on the rack 1, and the conveying device comprises a plurality of transmission rollers 2 arranged at intervals horizontally, one end of each transmission roller 2 is fixedly installed with a transmission gear, the transmission gears are connected through chains, and one end of one of the transmission rollers 2 is drivingly connected with a drive motor 3; the adjustable spraying device is installed below the conveying device, and the adjustable spraying device comprises a plurality of spray head mounting plates 4, the spray head mounting plates 4 are located below the gaps between the transmission rollers 2, a plurality of spray heads 5 with upward nozzles are fixedly installed on the spray head mounting plates 4, the spray head mounting plates 4 are installed on a height adjusting frame 6 in a height-adjustable mode, and the height adjusting frame 6 is installed on the rack 1; the feed control device comprises a high-pressure feed pipe 7, a control valve 8 and a flow valve 9, and the spray heads 5 are connected with the control valve 8, the flow valve 9 and the high-pressure feed pipe 7 in sequence; the dustproof device comprises a dustproof upper cabinet 10 and a dustproof lower cabinet 11, the dustproof upper cabinet 10 and the dustproof lower cabinet 11 are both fixedly installed on the rack 1, the dustproof upper cabinet 10 is located above the transmission rollers 2, the dustproof lower cabinet 11 is located below the transmission rollers 2, the adjustable spraying device is located in the dustproof lower cabinet 11, dust suction ports 12 are formed in the dustproof upper cabinet 10 and the dustproof lower cabinet 11, a feed inlet 13 and a discharge outlet matched with the conveying device are formed in the side surface of the dustproof upper cabinet 10, and the feed inlet 13 and the discharge outlet are respectively installed with sensors 14 for detecting materials.

[0023] Preferably, the driving motor 3 is a speed reducer motor, which is connected with one end of a transmission roller 2 through a shaft coupling, and is fixed on the frame 1.

[0024] Preferably, the height adjusting frame 6 comprises two spaced vertical plates 15, the bottom of the vertical plate 15 is fixed on a supporting plate 16, the supporting plate 16 is fixed on the frame 1, a vertical adjusting sliding groove 17 is formed on the vertical plate 15, and an angle iron 18 and an adjusting bolt are further arranged, a screw hole 19 is formed on one right angle surface of the angle iron 18, the adjusting bolt is connected with the screw hole 19 through the adjusting sliding groove 17, and the other right angle surface of the angle iron is fixedly connected with the nozzle mounting plate 4.

[0025] Preferably, the sensor 14 is an optical sensor, the emitting device and the receiving device are arranged on the two sides of the feeding port 13 and the discharging port respectively, the flow valve 9 is an electronic flow valve, and the control valve 8 is an electromagnetic valve.

[0026] Preferably, the dust suction port 12 is connected with a dust suction pipe, and the dust suction pipe is connected with a dust suction fan.

[0027] Preferably, the utility model further comprises a feeding barrel 20, the high-pressure feeding pipe 7 is connected with the feeding barrel 20, and the feeding barrel 20 is connected with a high-pressure air inlet pipe.

[0028] Preferably, the utility model further comprises a control host 21, which is electrically connected with the driving motor 3, the control valve 8, the flow valve 9 and the sensor 14 respectively.

[0029] The utility model sets up dustproof upper cabinet 10 and dustproof lower cabinet 11, carries out dust prevention in all directions, and uniformly sucks and processes through a dust suction pipe and a dust suction fan, so that environmental protection is good, the working environment is good, and harm to the health of workers is prevented.

[0030] The utility model discloses a conveying device, adjustable spraying device and feeding control device can realize automatic assembly line production, and production efficiency is high. If the sensor 14 monitors that there is material on the conveying device, the control host 21 controls to open the control valve 8, and the nozzle 5 sprays upward, if the sensor 14 monitors that there is no material on the conveying device, the control host 21 controls to close the control valve 8, and the nozzle 5 does not work, realizes automatic monitoring and automatic control production, does not need manual work, and automation degree is high, and production efficiency is high.

[0031] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A high efficiency high pressure atomizing spray device characterized by: The utility model relates to a kind of adjustable spraying device and dustproof device for material feeding. Frame; Conveying device is horizontally installed on frame, conveying device includes several horizontal interval arrangement transmission roller, transmission gear is fixedly installed on one end of transmission roller, transmission gear is connected by chain between one, one end of transmission roller is drivingly connected with driving motor; Adjustable spraying device is installed below conveying device, adjustable spraying device includes several spray head mounting plate, spray head mounting plate is below the gap between transmission roller, several spray head mounting plate is fixedly installed with the spray head of up, spray head mounting plate is adjustably installed on height adjusting frame, height adjusting frame is installed on frame; Feeding control device includes high-pressure feed pipe, control valve and flow valve, spray head is connected with control valve, flow valve and high-pressure feed pipe in sequence; Dustproof device includes dustproof upper cabinet and dustproof lower cabinet, dustproof upper cabinet and dustproof lower cabinet are fixedly installed on frame, dustproof upper cabinet is located above transmission roller, dustproof lower cabinet is located below transmission roller, adjustable spraying device is located in dustproof lower cabinet, dustproof upper cabinet and dustproof lower cabinet are both provided with dust suction port, dustproof upper cabinet is provided with feed inlet and discharge outlet matched with conveying device on side, feed inlet and discharge outlet are respectively provided with sensor for detecting material.

2. The high efficiency high pressure atomizing spray device of claim 1, wherein: The driving motor is a reduction motor, which is drivingly connected with one end of the transmission roller through a shaft coupling, and is fixed on the frame.

3. The high efficiency high pressure atomizing spray device of claim 1 wherein: The height adjusting frame includes two spaced vertical plates, the vertical plates are fixed on the support plate, the support plate is fixed on the frame, the vertical plates are provided with vertical adjusting sliding grooves, and the vertical plates are provided with angle irons and adjusting bolts, one right angle surface of the angle iron is provided with a screw hole, the adjusting bolt is connected with the screw hole through the adjusting sliding groove, and the other right angle surface of the angle iron is fixedly connected with the spray head mounting plate.

4. The high efficiency high pressure atomizing spray device of claim 1 wherein: The sensor is an optical sensor, the flow valve is an electronic flow valve, and the control valve is an electromagnetic valve.

5. The high efficiency high pressure atomizing spray device of claim 1 wherein: The dust suction port is connected with a dust suction pipe, and the dust suction pipe is connected with a dust suction fan.

6. The high efficiency high pressure atomizing spray device of claim 1, wherein: It also includes a feeding barrel, the high-pressure feed pipe is connected with the feeding barrel, and the feeding barrel is connected with a high-pressure air inlet pipe.

7. The high efficiency high pressure atomizing spray device of claim 1 wherein: The control host is electrically connected with the driving motor, the control valve, the flow valve and the sensor.

Citation Information

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