Photovoltaic panel mounting carrier

Abstract

The utility model discloses a photovoltaic panel installation carrier which comprises a crawler transport vehicle, an installation table is installed on the top of the crawler transport vehicle, a photovoltaic panel placement frame is installed on one side of the top of the installation table, a carrying installation mechanical arm is installed on the other side of the top of the installation table, and a moving plate is installed at the moving end of the carrying installation mechanical arm. A plurality of fixing columns are connected to the corners of the bottom of the movable plate, electric suction cups are installed at the bottoms of the fixing columns, a driving mechanism is arranged in the middle of the bottom end of the movable plate, a movable rod is further arranged on the movable plate, and a dust removal brush is arranged on the surface of the movable rod; the photovoltaic panel mounting device has the advantages that the surface of a photovoltaic panel can be conveniently subjected to impurity removal and cleaning treatment in the mounting process, and the mounting quality of a product is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic panel installation field, concretely is a photovoltaic panel installation carrier. BACKGROUND

[0002] With the rapid development of photovoltaic power generation technology, the demand for photovoltaic panels in various application scenarios is increasing. Photovoltaic panels, as the core component of solar power generation systems, their installation quality directly affects the power generation efficiency and life of the entire system. However, during the installation of photovoltaic panels, due to complex installation environment, non-standard installation process and other reasons, photovoltaic panels are prone to damage, affecting their efficiency and life. Especially in some remote areas or complex terrain, the installation environment is often harsh, such as deserts, mountains, coastal areas, etc. During transportation and installation, photovoltaic panels are prone to erosion by wind, sand, salt spray, dust and other external factors, resulting in surface contamination or scratches, and thus reducing their photoelectric conversion efficiency.

[0003] In order to improve the efficiency and quality of photovoltaic panel installation, photovoltaic panel installation carriers are often used during construction. The existing photovoltaic panel installation carriers mostly use mechanical arms for handling and installation. This design improves installation efficiency to some extent, but still has many shortcomings. Specifically, during the handling process, photovoltaic panels often need to be stacked. This stacking method can easily cause dust and impurities between photovoltaic panels. However, the existing carriers lack a cleaning function for impurities on the surface of photovoltaic panels, which can cause dust, sand and other impurities to adhere to the surface of photovoltaic panels during installation. These impurities not only affect the photoelectric conversion efficiency of photovoltaic panels, but also may cause corrosion or damage to the surface of photovoltaic panels during long-term use.

[0004] Therefore, there is an urgent need for a new photovoltaic panel installation carrier that can stably and efficiently handle and install photovoltaic panels in complex environments, while having a cleaning function for impurities on the surface of photovoltaic panels to improve the installation quality and service life of photovoltaic panels. SUMMARY

[0005] The utility model aims to provide a photovoltaic panel installation carrier to solve the problems raised in the background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a photovoltaic panel installation carrier, including a tracked carrier, the bottom of tracked carrier is equipped with advancing track, the top of tracked carrier is installed with installation platform, one side of installation platform top is installed with photovoltaic panel placing frame, the other side of installation platform top is installed with carrying installation manipulator, the mobile end of carrying installation manipulator is installed with moving plate, the bottom of moving plate is provided with movable moving rod and the adsorption mechanism for adsorbing photovoltaic panel, the surface of moving rod is equipped with dust removal brush, still be provided with the drive mechanism for driving the movement of moving plate on moving plate, the drive mechanism includes the shell, the screw rod of rotation installation in the shell interior, the nut seat of screw thread connection with screw rod, one side of shell is connected with protective cover, the inside installation of protective cover has the power unit of driving the rotation of screw rod, the middle part fixed connection of nut seat has the link column, one end of link column is connected with moving rod, one side of installation platform top is installed with air blower, one side of photovoltaic panel placing frame is installed with blowing cover, the output of air blower is connected with air blast pipe, air blast pipe is connected with blowing cover.

[0007] Preferably, the bottom of the carrying installation manipulator is connected with a fixing seat, and the carrying installation manipulator is connected to the top of the installation platform through the fixing seat. The fixing seat facilitates the installation of the carrying installation manipulator. In this structure, the fixing seat provides a stable installation foundation for the carrying installation manipulator, ensuring its stability and reliability during work, avoiding affecting the accurate carrying and installation of the photovoltaic panel due to the shaking or displacement of the manipulator. In addition, the structural design of the fixing seat simplifies the installation and disassembly process of the manipulator, facilitating the maintenance and replacement of the equipment, and at the same time, enhances the modular degree of the overall structure, improves the flexibility and adaptability of the carrier.

[0008] Preferably, the power unit is an electric motor, the output end of the electric motor is connected with one end of the screw rod, and the moving rod is vertically arranged with the screw rod. In this structure, the electric motor as a power unit can provide stable and controllable power output. By directly driving the screw rod to rotate, precise linear motion control is achieved. The cooperation of the screw rod and the nut seat converts the rotary motion of the electric motor into the horizontal linear motion of the moving rod. This transmission mode has the characteristics of high precision and high efficiency, which can ensure the stability and accuracy of the photovoltaic panel during carrying and installation. The vertical arrangement of the moving rod and the screw rod optimizes the space layout, making the overall structure more compact, and at the same time, reduces the mutual interference of the moving parts, improving the running stability of the equipment.

[0009] Preferably, the adsorption mechanism comprises a plurality of electric suction cups, and a plurality of fixed columns are connected to the corners of the bottom of the moving plate, and each fixed column is provided with an electric suction cup at the bottom. In this structure, the electric suction cup as the core component of the adsorption mechanism can quickly generate negative pressure through electric control, firmly adsorb the surface of the photovoltaic panel, and ensure the stability and safety during the carrying process. A plurality of electric suction cups are evenly distributed at the corner positions of the bottom of the moving plate, staggered with the moving plate, to avoid interference. Through the support of the fixed column, it can adapt to photovoltaic panels of different sizes and shapes, provide uniform adsorption force, avoid deformation or damage of the photovoltaic panel due to uneven stress, and the start-stop and adsorption force of the electric suction cup can be accurately adjusted through the electric control system, so that it can flexibly adapt to different working conditions during carrying and installation, improving the convenience and accuracy of operation.

[0010] Preferably, the bottom of the air blowing cover is connected to one side of the photovoltaic panel placing frame, the air outlet end of the air blowing cover corresponds to the upper side of the photovoltaic panel placing frame, and the corners of the top of the photovoltaic panel placing frame are fixedly connected with shielding corner supports. In this structure, the air blowing cover can uniformly blow high-speed airflow to the upper side of the photovoltaic panel placing frame through the connection with the air blower, effectively removing dust, sand and other impurities on the surface of the photovoltaic panel, ensuring the cleanliness of the photovoltaic panel before installation, thereby improving the photoelectric conversion efficiency and service life of the photovoltaic panel. The air outlet end of the air blowing cover corresponds to the upper side of the photovoltaic panel placing frame, so that the airflow can cover the entire surface of the photovoltaic panel, and the cleaning effect is more comprehensive and thorough. At the same time, the shielding corner supports at the top of the photovoltaic panel placing frame are fixedly connected at the corner positions, which can accurately position the placed photovoltaic panel, prevent displacement or collision during carrying or blowing, and ensure the stability and safety of the photovoltaic panel.

[0011] Preferably, a plurality of partition plates are arranged at the middle part of the inner wall of the air blowing cover, and the partition plates are equidistantly distributed. The equidistant distribution of the partition plates uniformly separates the airflow in the air blowing cover, forming a plurality of independent air ducts, thereby ensuring that the blown airflow is more uniform and stable. This design can effectively avoid the occurrence of turbulence or local over-strength of the airflow in the air blowing cover, so that the blowing effect is more comprehensive and consistent, and the dust and impurities on the surface of the photovoltaic panel can be thoroughly removed.

[0012] Preferably, the two sides of the moving plate bottom are provided with guide grooves, the two ends of the moving rod are slidably arranged in the guide grooves, and the bottom of the shell is provided with a guide groove matched with the connecting column, and the connecting column is slidably arranged in the guide groove. In the structure, the guide grooves provide precise sliding tracks for the moving rod and the connecting column, ensuring stability and linearity during horizontal movement, avoiding affecting the carrying and installation precision of the photovoltaic panel due to deviation or shaking, the two ends of the moving rod are slidably arranged in the guide grooves at the bottom of the moving plate, so that the moving rod can move smoothly along the fixed path, while reducing friction and resistance during movement, and improving operation efficiency, and the bottom of the shell is provided with a guide groove matched with the connecting column, and the connecting column is slidably arranged in the guide groove, further enhancing the stability and directivity of the driving mechanism, ensuring that the transmission of the lead screw and the nut seat can be accurately transmitted to the moving rod.

[0013] Compared with the prior art, the photovoltaic panel installation device has the advantages that:

[0014] In the photovoltaic panel installation construction, the operation of the air blower can continuously blow air to the air blowing cover, and the photovoltaic panel placed above the photovoltaic panel placing frame can be blown by the air blowing cover to blow off some impurities on the surface. When the electric suction cup at the bottom of the moving plate grabs the photovoltaic panel, the motor of the driving mechanism is started to drive the lead screw to rotate, and the nut seat can move horizontally and reciprocally while the lead screw rotates. The dust removal brush on the surface of the moving rod can clean the surface of the photovoltaic panel, and some dust and impurities adhered to the surface of the photovoltaic panel can be swept off. The photovoltaic panel installation carrier can conveniently clean the surface of the photovoltaic panel during installation, avoiding some impurities from blocking the photovoltaic panel during installation, and improving the installation quality of the product. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a bottom view of the moving plate of the utility model;

[0017] Figure 3 It is a structural view of the driving mechanism of the utility model;

[0018] Figure 4 It is a sectional view of the air blowing cover of the utility model.

[0019] In the figure: 1, tracked carrier; 2, traveling track; 3, mounting table; 4, photovoltaic panel placing frame; 5, shielding corner frame; 6, carrying and mounting manipulator; 7, moving plate; 8, fixed column; 9, electric suction cup; 10, fixed seat; 11, driving mechanism; 12, moving rod; 13, dust removal brush; 14, guide groove; 15, shell; 16, lead screw; 17, protective cover; 18, motor; 19, nut seat; 20, connecting column; 21, air blower; 22, air blowing cover; 23, air blowing pipe; 24, partition plate; 25, guide groove. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figures 1-4 The utility model provides a kind of photovoltaic panel installation carrier, including tracked carrier 1, the bottom of tracked carrier 1 is equipped with traveling track 2, the top of tracked carrier 1 is equipped with mounting table 3, the top of mounting table 3 one side is equipped with photovoltaic panel placing frame 4, the top of mounting table 3 other side is equipped with carrying and mounting manipulator 6, the moving end of carrying and mounting manipulator 6 is equipped with moving plate 7, the bottom of moving plate 7 is provided with movable moving rod 12 and the suction mechanism for grabbing photovoltaic panel, the surface of moving rod 12 is equipped with dust removal brush 13, moving plate 7 is also provided with the driving mechanism 11 for driving moving plate 7 to move, driving mechanism 11 includes shell 15, lead screw 16 rotatingly installed in shell 15 interior, nut seat 19 is threadedly connected with lead screw 16, one side of shell 15 is connected with protective cover 17, the inside of protective cover 17 is equipped with power unit for driving lead screw 16 to rotate, the middle part of nut seat 19 is fixedly connected with connecting column 20, one end of connecting column 20 is connected with moving rod 12, the top of mounting table 3 one side is equipped with air blower 21, one side of photovoltaic panel placing frame 4 is equipped with air blowing cover 22, the output end of air blower 21 is communicated with air blowing pipe 23, air blowing pipe 23 is communicated with air blowing cover 22.

[0022] In the embodiment, photovoltaic panel is stacked above photovoltaic panel placing frame 4, moves along photovoltaic installation frame around by tracked carrier 1, when installing, moving plate 7 is moved to the top of photovoltaic panel placing frame 4 by carrying and mounting manipulator 6, moving plate 7 is moved down by carrying and mounting manipulator 6 so that electric suction cup 9 is attached to the surface of photovoltaic panel, electric suction cup 9 can be started to adsorb and grab photovoltaic panel, then photovoltaic panel is carried to photovoltaic frame by carrying and mounting manipulator 6 to unload and install.

[0023] Referring to Figures 1-4 The bottom of the carrying and installing manipulator 6 is connected with a fixing base 10, the carrying and installing manipulator 6 is connected with the top of the installing table 3 through the fixing base 10, the power unit is a motor 18, the output end of the motor 18 is connected with one end of the screw rod 16, the moving rod 12 is vertically arranged with the screw rod 16, the bottom of the moving plate 7 is provided with two guide grooves 14, the two ends of the moving rod 12 are slidably connected with the guide grooves 14, the bottom of the shell 15 is provided with a guide groove 25 matched with the connecting column 20, and the connecting column 20 is slidably connected with the guide groove 25.

[0024] In this embodiment, when the electric suction cup 9 at the bottom of the moving plate 7 grabs the photovoltaic panel, the motor 18 of the driving mechanism 11 is started to work to drive the screw rod 16 to rotate, the screw rod 16 rotates to enable the nut seat 19 to move horizontally and reciprocally, and the connecting column 20 pulls the moving rod 12 to move at the bottom of the moving plate 7, and the dust removal brush 13 on the surface of the moving rod 12 can clean the surface of the photovoltaic panel.

[0025] It is worth noting that the tracked carrier 1 is provided with a battery module for providing power support.

[0026] Referring to Figures 1-4 The bottom of the blowing cover 22 is connected with one side of the photovoltaic panel placing frame 4, the air outlet end of the blowing cover 22 corresponds to the upper side of the photovoltaic panel placing frame 4, the corners of the top of the photovoltaic panel placing frame 4 are fixedly connected with shielding corner supports 5, the inner wall of the blowing cover 22 is provided with a plurality of partition plates 24, the plurality of partition plates 24 are equidistantly distributed, the corners of the bottom of the moving plate 7 are connected with a plurality of fixing columns 8, and the bottom of the fixing column 8 is provided with an electric suction cup 9.

[0027] In this embodiment, the blowing fan 21 is started to work to continuously blow air to the blowing cover 22, the photovoltaic panel above the photovoltaic panel placing frame 4 can be blown by the blowing cover 22, some impurities on the surface of the photovoltaic panel can be blown off, the wind can be separated by the partition plates 24 to blow dust on the photovoltaic panel, and the electric suction cup 9 is attached to the surface of the photovoltaic panel by the moving plate 7 moving downward.

[0028] In specific use, the photovoltaic panel mounting carrier, the photovoltaic panels are stacked above the photovoltaic panel placing frame 4, the photovoltaic panels are moved along the photovoltaic mounting frame periphery by the caterpillar transport vehicle 1, when installing, the moving plate 7 is moved to the upper side of the photovoltaic panel placing frame 4 by the carrying and installing mechanical hand 6, the moving plate 7 is moved downward by the carrying and installing mechanical hand 6 so that the electric suction cup 9 is attached to the surface of the photovoltaic panel, the photovoltaic panel is sucked and grabbed by starting the electric suction cup 9, then the photovoltaic panel is carried to the photovoltaic frame by the carrying and installing mechanical hand 6 to unload and install, and when installing and constructing, the air blower 21 is started to work to continuously blow air to the air blowing cover 22, and the photovoltaic panel above the photovoltaic panel placing frame 4 can be blown by the air blowing cover 22 to blow off some impurities on the surface, when the photovoltaic panel is grabbed by the electric suction cup 9 at the bottom of the moving plate 7, the motor 18 of the driving mechanism 11 is started to work to drive the screw rod 16 to rotate, the screw rod 16 rotates at the same time to make the nut seat 19 horizontally reciprocate, and the moving rod 12 is pulled to move at the bottom of the moving plate 7 by the connecting column 20, the dust removing brush 13 on the surface of the moving rod 12 can clean the surface of the photovoltaic panel, and some dust and impurities adhered are swept off, the surface of the photovoltaic panel is cleaned, the photovoltaic panel mounting carrier is convenient for cleaning and removing impurities on the surface of the photovoltaic panel during installation, and the installation quality of the product is improved.

[0029] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A photovoltaic panel installation carrier comprising a caterpillar vehicle (1), characterized in that: The bottom of the tracked carrier (1) is provided with a traveling track (2), the top of the tracked carrier (1) is provided with a mounting table (3), one side of the top of the mounting table (3) is provided with a photovoltaic panel placing frame (4), the other side of the top of the mounting table (3) is provided with a carrying and mounting manipulator (6), the moving end of the carrying and mounting manipulator (6) is provided with a moving plate (7), the bottom end of the moving plate (7) is provided with a horizontally movable moving rod (12) and a suction mechanism for suctioning photovoltaic panels, the surface of the moving rod (12) is provided with a dust removal brush (13), the moving plate (7) is further provided with a driving mechanism (11) for driving the moving plate (7) to move, the driving mechanism (11) comprises a shell (15), a screw rod (16) rotatably arranged in the shell (15), a nut seat (19) threadedly connected with the screw rod (16), one side of the shell (15) is connected with a protective cover (17), the inside of the protective cover (17) is provided with a power unit for driving the screw rod (16) to rotate, the nut seat (19) is fixedly provided with a connecting column (20), one end of the connecting column (20) is connected with the moving rod (12), one side of the top end of the mounting table (3) is provided with a blower (21), one side of the photovoltaic panel placing frame (4) is provided with a blowing cover (22), the output end of the blower (21) is communicated with a blowing pipe (23), the blowing pipe (23) is communicated with the blowing cover (22).

2. A photovoltaic panel mounting carrier according to claim 1, wherein: The bottom of the carrying and mounting manipulator (6) is connected with a fixing seat (10), the carrying and mounting manipulator (6) is connected with the top of the mounting table (3) through the fixing seat (10).

3. A photovoltaic panel mounting carrier according to claim 1, wherein: The power unit is a motor (18), the output end of the motor (18) is fixedly connected with one end of the screw rod (16), and the moving rod (12) is arranged perpendicularly to the screw rod (16).

4. A photovoltaic panel mounting carrier according to claim 1, wherein: The suction mechanism comprises a plurality of electric suction cups (9), a plurality of fixing columns (8) are connected with the corners of the bottom of the moving plate (7), and the bottom of each fixing column (8) is provided with an electric suction cup (9).

5. A photovoltaic panel mounting carrier according to claim 1, wherein: The bottom of the blowing cover (22) is connected with one side of the photovoltaic panel placing frame (4), the air outlet end of the blowing cover (22) corresponds to the upper side of the photovoltaic panel placing frame (4), and the corners of the top of the photovoltaic panel placing frame (4) are fixedly connected with shielding corner frames (5).

6. A photovoltaic panel mounting carrier according to claim 1, wherein: A plurality of partition plates (24) are arranged in the middle of the inner wall of the blowing cover (22), and the partition plates (24) are equidistantly distributed.

7. A photovoltaic panel mounting carrier according to claim 1, wherein: Both sides of the bottom of the moving plate (7) are provided with guide grooves (14), both ends of the moving rod (12) are slidingly arranged in the guide grooves (14), and the bottom of the shell (15) is provided with a guide groove (25) matched with the connecting column (20), and the connecting column (20) is slidingly arranged in the guide groove (25).

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