Desanding and destressing device for casting
By using a cylinder-driven spring vibration system and a slider support beam design, the problem of low sand removal and stress relief efficiency in casting equipment has been solved, achieving efficient and automated casting processing and waste collection.
Patent Information
- Application Number
- CN202520118595.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-19
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-19
AI Technical Summary
Existing casting equipment is inefficient in desanding and stress relief processes and is prone to damaging castings.
The cylinder-driven spring vibration system uses a first cylinder to drive a second cylinder and a spring to vibrate at high frequency. Combined with the design of a slider and support beam, it realizes automated sand removal and stress relief of castings, and uses the buffering effect of the spring to protect the surface of the casting.
It improves the efficiency of sand removal and stress relief, reduces surface damage to castings, and enables automated operation and efficient waste collection.
Smart Images

Figure CN223718290U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of casting equipment, and particularly relates to a casting sand removing and stress relieving device. BACKGROUND
[0002] In the casting production process, the surface of a casting is often attached with excess sand particles, and stress may be generated in the casting due to uneven cooling. These problems not only affect the appearance of the casting, but also may reduce the mechanical properties and service life of the casting. The traditional sand removing and stress relieving method usually relies on manual knocking, which is not only inefficient but also has limited effect. In order to overcome the shortcomings of manual operation, some casting enterprises also attempt to use simple mechanical equipment for sand removing and stress relieving treatment of the casting. However, these devices often have many deficiencies in design, such as inaccurate control of vibration frequency and amplitude, unreasonable contact mode with the casting, etc., which may cause unnecessary damage to the casting during the treatment process. Therefore, it is necessary to solve the above technical problems. CONTENT OF THE UTILITY MODEL
[0003] The purpose of the embodiment of the application is to provide a casting sand removing and stress relieving device to solve the technical problem of low efficiency of casting sand removing and stress relieving in the prior art.
[0004] To achieve the above purpose, the technical scheme adopted by the application is to provide a casting sand removing and stress relieving device, comprising:
[0005] a base;
[0006] a stand column, the end of which is connected to the base;
[0007] a top plate, which is connected to the end of the stand column away from the base;
[0008] a first air cylinder, which is installed on the top plate;
[0009] a second air cylinder, which is arranged between the top plate and the base, and is further connected to the power end of the first air cylinder and can be driven by the first air cylinder;
[0010] a spring, which is connected to the power end of the second air cylinder and can be driven by the second air cylinder to vibrate, and the elastic force direction of the spring is parallel to the vibration direction of the spring driven by the second air cylinder.
[0011] Optionally, the casting sand removing and stress relieving device further comprises a sliding block.
[0012] The sliding block is connected to the power end of the first air cylinder, the second air cylinder is installed on the sliding block, and the sliding block is further in sliding connection with the stand column, and the sliding direction of the sliding block relative to the stand column is parallel to the output direction of the first air cylinder.
[0013] Optionally, the plurality of columns are arranged in parallel and connected to the same slider.
[0014] Optionally, the sand removing and stress relieving device for castings further comprises at least two support beams arranged at intervals.
[0015] All the support beams are connected to the side of the base away from the top plate and used for supporting the base.
[0016] Optionally, the sand removing and stress relieving device for castings further comprises a baffle connected to the support beam.
[0017] The baffles are arranged obliquely relative to the horizontal direction, and two baffles connected to adjacent support beams gradually approach each other in the direction of gravity.
[0018] Optionally, the sand removing and stress relieving device for castings further comprises a conveying chain plate used for conveying waste materials.
[0019] The conveying chain plate is arranged between adjacent support beams, and the feeding direction of the conveying chain plate is parallel to the extension direction of the support beams.
[0020] The sand removing and stress relieving device for castings provided by the present application has the following beneficial effects: compared with the prior art, in the sand removing and stress relieving device for castings provided by the present application, the first cylinder connected to the top plate can drive the second cylinder to move, and the spring connected to the power end of the second cylinder can also vibrate under the driving of the second cylinder. Therefore, the spring can transmit the vibration force generated by the second cylinder to the target casting by contacting the target casting, so that the target casting can quickly realize the technical effects of sand removing and stress relieving through the high-frequency vibration of the second cylinder; in addition, since the elastic force direction of the spring is parallel to the vibration direction of the second cylinder driving the spring, the spring can form good buffering when contacting the target casting, so that the surface of the target casting can be effectively prevented from being damaged, so that the sand removing and stress relieving device provided in the present application can have higher sand removing and stress relieving efficiency, which is much better than the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0022] Figure 1 It is a schematic diagram of the overall structure of the sand removing and stress relieving device for castings in the embodiments of the present application.
[0023] Wherein, the figure each sign: 101, base; 102, stand; 103, top plate; 104, first cylinder; 105, second cylinder; 106, spring; 107, slider; 108, support beam; 109, baffle; 110, conveying chain plate. DETAILED DESCRIPTION
[0024] In order to make the technical problems to be solved by the present application, technical solutions and beneficial effects more clearly, the present application will be further described in detail below in conjunction with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application.
[0025] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0026] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0027] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0028] Please refer to Figure 1 A cast sand removal and stress relief device provided by the embodiment of the present application will be described. The cast sand removal and stress relief device comprises a base 101, a stand 102, a top plate 103, a first cylinder 104, a second cylinder 105 and a spring 106. Among them:
[0029] The column 102 is connected to the base 101 at the end; the top plate 103 is connected to the column 102 away from the base 101; the first cylinder 104 is installed on the top plate 103; the second cylinder 105 is arranged between the top plate 103 and the base 101, and the second cylinder 105 is also connected to the power end of the first cylinder 104 and can be driven by the first cylinder 104; the spring 106 is connected to the power end of the second cylinder 105 and can be driven by the second cylinder 105 to vibrate, and the spring 106 is parallel to the vibration direction of the second cylinder 105.
[0030] According to the above structure provided in the embodiment, in the casting sand removal and stress relief device provided in the embodiment, the first cylinder 104 connected to the top plate 103 can drive the second cylinder 105 to move, and the spring 106 connected to the power end of the second cylinder 105 can be driven by the second cylinder 105 to vibrate. Therefore, the spring 106 can transmit the vibration force generated by the second cylinder 105 to the target casting by contacting the target casting, so that the target casting can quickly realize the technical effects of sand removal and stress relief through the high-frequency vibration of the second cylinder 105; in addition, since the spring 106 is parallel to the vibration direction of the second cylinder 105, the spring 106 can form a good buffer when contacting the target casting, thereby effectively avoiding damage to the surface of the target casting, so that the sand removal and stress relief device provided in the embodiment can have higher sand removal and stress relief efficiency; through the action of the first cylinder 104, different height and size of the casting can be automatically adjusted, so that the spring 106 can reliably abut against the target casting, and the optimal stress relief and sand removal effect is achieved, which is much better than the prior art.
[0031] In another embodiment of the present application, please refer to Figure 1 , the casting sand removal and stress relief device further comprises a sliding block 107; the sliding block 107 is connected to the power end of the first cylinder 104, the second cylinder 105 is installed on the sliding block 107, and the sliding block 107 is also in sliding connection with the column 102, and the sliding direction of the sliding block 107 relative to the column 102 is parallel to the output direction of the first cylinder 104. According to the above structure provided in the embodiment, the sliding block 107 in sliding connection with the column 102 can provide sliding guide for the movement of the second cylinder 105, so that the second cylinder 105 can move more stably and quickly, which is conducive to further improving the sand removal and stress relief efficiency of the sand removal and stress relief device in the embodiment.
[0032] In another embodiment of the present application, please refer to Figure 1The at least two upright columns 102 are parallelly arranged and connected to the same sliding block 107. According to the above structure provided in the embodiment, the at least two upright columns 102 connected to the same sliding block 107 can effectively improve the moving stability of the sliding block 107, which is conducive to further improving the sand removing and stress relieving efficiency of the sand removing and stress relieving device in the embodiment.
[0033] In another embodiment of the present application, referring to Figure 1 The sand removing and stress relieving device for castings further comprises at least two support beams 108 which are arranged at intervals; all the support beams 108 are connected to the side of the base 101 away from the top plate 103 and are used for supporting the base 101. According to the above structure provided in the embodiment, the support beams 108 connected to the base 101 can form a larger accommodation space on the side of the base 101 away from the top plate 103. Thus, the side of the base 101 away from the top plate 103 can accommodate more sand from the target castings, which can effectively avoid frequent cleaning, and thus is conducive to further improving the sand removing and stress relieving efficiency of the sand removing and stress relieving device in the embodiment.
[0034] In another embodiment of the present application, referring to Figure 1 The sand removing and stress relieving device for castings further comprises a baffle 109 connected to the support beam 108; the baffle 109 is arranged obliquely relative to the horizontal direction, and two baffles 109 connected to adjacent support beams 108 gradually approach each other in the direction of gravity. According to the above structure provided in the embodiment, the baffles 109 connected to the support beams 108 not only help to guide the sand falling from the target castings to slide along the baffles 109 to the bottom of the device or the collection area, reducing the scattering and accumulation of sand in the device, but also can further improve the efficiency of waste collection, facilitating subsequent cleaning work, which is conducive to further improving the sand removing and stress relieving efficiency of the sand removing and stress relieving device in the embodiment.
[0035] In another embodiment of the present application, referring to Figure 1 The sand removing and stress relieving device for castings further comprises a conveying chain plate 110 for conveying waste; the conveying chain plate 110 is arranged between adjacent support beams 108, and the feeding direction of the conveying chain plate 110 is parallel to the extension direction of the support beam 108. According to the above structure provided in the embodiment, the conveying chain plate 110 arranged between adjacent support beams 108 can automatically and continuously convey the waste (including sand and other impurities) cleaned from the target castings to the outside of the device or a designated waste collection area, without the need for frequent manual cleaning, thereby greatly improving the work efficiency and automation level. At the same time, the design of the conveying chain plate 110 also facilitates the connection with the subsequent waste treatment system, realizing the centralized treatment and recycling of waste, which is conducive to further improving the sand removing and stress relieving efficiency of the sand removing and stress relieving device in the embodiment.
[0036] The above description is only the preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A casting sand removal and stress relieving apparatus, characterized by, The device comprises: a base (101); a column (102) connected to the base (101) at one end; a top plate (103) connected to the column (102) at an end away from the base (101); a first cylinder (104) mounted on the top plate (103); a second cylinder (105) disposed between the top plate (103) and the base (101), the second cylinder (105) also connected to the power end of the first cylinder (104) and capable of being driven by the first cylinder (104); a spring (106) connected to the power end of the second cylinder (105) and capable of being driven by the second cylinder (105) to vibrate, the spring (106) having a spring force direction parallel to the vibration direction of the spring (106) driven by the second cylinder (105).
2. The device according to claim 1, further comprising a sliding block (107); the sliding block (107) connected to the power end of the first cylinder (104), the second cylinder (105) mounted on the sliding block (107), the sliding block (107) also in sliding connection with the column (102), the sliding direction of the sliding block (107) relative to the column (102) parallel to the output direction of the first cylinder (104).
3. The device according to claim 2, wherein the column (102) is provided in parallel with at least two columns connected to the same sliding block (107).
4. The device according to claim 1, further comprising at least two support beams (108) disposed at intervals; all the support beams (108) connected to the side of the base (101) away from the top plate (103) and used for supporting the base (101).
5. The device according to claim 4, further comprising a baffle (109) connected to the support beam (108); the baffle (109) disposed obliquely relative to the horizontal direction, two baffles (109) connected to adjacent support beams (108) gradually approaching each other in the direction of gravity.
6. The device according to claim 5, further comprising a conveying chain plate (110) for conveying waste materials; the conveying chain plate (110) disposed between adjacent support beams (108) and the feeding direction of the conveying chain plate (110) parallel to the extension direction of the support beams (108).