Automatic assembly ultrasonic welding equipment

Abstract

The utility model discloses an automatic assembly ultrasonic welding device which comprises a machine cabinet, an intermittent material conveying assembly arranged on the top of the machine cabinet, an ultrasonic welding machine arranged on the machine cabinet, a conveying line arranged on the ultrasonic welding machine, a feeding assembly arranged on the left side of the machine cabinet, a material moving device arranged on the machine cabinet and an electric control display screen arranged on the machine cabinet. The intermittent material conveying assembly comprises a cam divider, a rotating disc and a station carrier, the cam divider is arranged in the machine cabinet, the rotating disc is arranged on the cam divider, and the station carrier is arranged on the rotating disc. According to the technical scheme, by arranging the intermittent material conveying assembly, the ultrasonic welding machine, the conveying line, the feeding assembly and the material moving device, full automation of socket assembling and welding is achieved, the production efficiency is greatly improved, the labor cost is reduced, one person can manage multiple devices for production, the ultrasonic welding technology is adopted, the welding speed is high, and the quality is stable; the problems of pseudo soldering and false soldering are effectively avoided, so that the product quality is ensured, and the product reliability is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment technical field especially relates to a kind of automatic assembly ultrasonic welding equipment. BACKGROUND

[0002] With the development of the miniaturization and integration trend of electronic products, the demand for sockets as important components of circuit connection is increasing, and higher requirements for production efficiency and product quality are put forward. Traditional manual assembly and welding method cannot meet the needs of modern industrial production, and automation production has become an inevitable trend.

[0003] The prior art has the following disadvantages:

[0004] Low efficiency of manual operation: traditional socket assembly and welding mainly rely on manual operation, which is low in efficiency and easily affected by human factors, and the product quality is difficult to guarantee;

[0005] Unstable welding quality: manual welding is prone to problems such as virtual welding and false welding, which affects the service life and reliability of the socket;

[0006] Low automation: most of the existing automatic equipment has single function, cannot realize full automation of socket assembly and welding, still needs manual participation, and the production efficiency is limited. UTILITY MODEL CONTENT

[0007] The main purpose of the utility model is to provide an automatic assembly ultrasonic welding equipment, which aims to solve the technical problems of low efficiency of manual operation, unstable welding quality and low automation of existing ultrasonic welding equipment.

[0008] To achieve the above purpose, the automatic assembly ultrasonic welding equipment provided by the utility model comprises a cabinet, an intermittent material conveying assembly is arranged on the top of the cabinet, an ultrasonic welding machine is arranged on the cabinet, a conveying line is arranged on the ultrasonic welding machine, a feeding assembly is arranged on the left side of the cabinet, a material moving device is arranged on the cabinet, and an electric control display screen is arranged on the cabinet.

[0009] The intermittent material conveying assembly comprises a cam divider, a turntable and a work station carrier, the cam divider is arranged in the interior of the cabinet, the turntable is arranged on the cam divider, and the work station carrier is arranged on the turntable.

[0010] The feeding assembly comprises a vibrating disc and a feeding channel, the vibrating disc is arranged on the left side of the cabinet, the feeding channel is arranged in the interior of the vibrating disc, and the other end penetrates and extends to the upper side of the cabinet.

[0011] The material moving device comprises a linear module and a finger air cylinder, the linear module is arranged on the cabinet, and the finger air cylinder is arranged on the moving end of the linear module.

[0012] Optionally, the work station carrier is arranged below the linear module.

[0013] Optionally, the number of the work station carriers is multiple, and the work station carriers are arranged in a ring shape.

[0014] Optionally, the inner wall of the vibration plate is provided with a limiting window, and the feeding channel penetrates through the limiting window.

[0015] Optionally, one end of the feeding channel arranged at the top of the cabinet is closed.

[0016] Optionally, the number of the material moving devices is multiple, and the material moving devices are arranged with intervals.

[0017] Optionally, the conveying line is arranged below the linear module.

[0018] The technical scheme of the utility model has the following beneficial effects: the technical scheme of the utility model realizes full automation of socket assembling and welding by arranging the intermittent material conveying assembly, the ultrasonic welding machine, the conveying line, the feeding assembly and the material moving device, greatly improves production efficiency, reduces labor cost, one person can manage multiple devices to produce, adopts ultrasonic welding technology, the welding speed is fast, the quality is stable, effectively avoids problems such as virtual welding and false welding, thereby ensuring product quality and improving product reliability. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structure shown in the drawings without creative labor.

[0020] Figure 1 It is an overall structure schematic view of an automatic assembling ultrasonic welding equipment according to an embodiment of the utility model;

[0021] Figure 2 It is an intermittent material conveying assembly enlarged view of an automatic assembling ultrasonic welding equipment according to an embodiment of the utility model;

[0022] Figure 3 It is a feeding assembly enlarged view of an automatic assembling ultrasonic welding equipment according to an embodiment of the utility model;

[0023] Figure 4 It is a conveying line enlarged view of an automatic assembling ultrasonic welding equipment according to an embodiment of the utility model;

[0024] Figure 5It is an enlarged view of the ultrasonic welding machine of the automatic assembling ultrasonic welding equipment according to an embodiment of the present utility model.

[0025] Figure 6 It is an enlarged view of the material moving device of the automatic assembling ultrasonic welding equipment according to an embodiment of the present utility model.

[0026] The realization, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings.

[0027] Reference Signs: 1, cabinet; 2, intermittent material conveying assembly; 21, cam divider; 22, turntable; 23, work station carrier; 3, ultrasonic welding machine; 4, conveying line; 5, feeding assembly; 51, vibration disc; 52, feeding channel; 6, material moving device; 61, linear module; 62, finger cylinder; 7, electric control display screen. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present utility model.

[0029] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present utility model are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directionality indications also change accordingly.

[0030] In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the fact that they can be realized by those skilled in the art. When the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0031] The present utility model provides an automatic assembling ultrasonic welding equipment.

[0032] For example, Figures 1 to 6As shown in the utility model one embodiment, the automatic assembly ultrasonic welding equipment, including cabinet 1, the top of cabinet 1 is equipped with intermittent material conveying assembly 2, be equipped with ultrasonic welding machine 3 on cabinet 1, ultrasonic welding machine 3 utilizes the high frequency vibration of ultrasonic wave to make the two plastic parts on the socket produce heat at the contact surface, to fuse into one, this kind of welding method is quick, clean and efficient, be equipped with conveying line 4 on ultrasonic welding machine, conveying line 4 includes belt and motor, can be used for long-distance material transport, the left side of cabinet 1 is equipped with feeding assembly 5, be equipped with material moving device 6 on cabinet 1, be equipped with electric control display screen 7 on cabinet 1, electric control display screen 7 is electrically connected with intermittent material conveying assembly 2, ultrasonic welding machine 3, conveying line 4, feeding assembly 5 and material moving device 6, the function of control of electric control display screen 7 to intermittent material conveying assembly 2, ultrasonic welding machine 3, conveying line 4, feeding assembly 5 and material moving device 6 is facilitated;

[0033] Intermittent material conveying assembly 2 includes cam divider 21, turntable 22 and station carrier 23, cam divider 21 is arranged in the interior of cabinet 1, and the synchronous operation of multiple stations is realized by the intermittent motion principle of cam divider, turntable 22 is arranged on cam divider 21, and station carrier 23 is arranged on turntable 22;

[0034] Feeding assembly 5 includes vibration disc 51 and feeding channel 52, vibration disc 51 is arranged on the left side of cabinet 1, feeding channel 52 is arranged in the interior of vibration disc 51, and the other end penetrates and extends to the upper side of cabinet 1, vibration disc 51 can automatically orient and regularly and orderly arrange the scattered materials in the interior, and continuously output the materials through feeding channel 52;

[0035] Material moving device 6 includes linear module 61 and finger cylinder 62, linear module 61 is arranged on cabinet 1, finger cylinder 62 is arranged on the moving end of linear module 61, the material is clamped by the mounting clamp of finger cylinder 62, and then the material is moved to the specified position through linear module 61, and the structure is simple and practical, and the cost is low.

[0036] Specifically, station carrier 23 is arranged below linear module 61, so that the socket on finger cylinder 62 is placed on station carrier 23 for limiting by linear module 61.

[0037] Specifically, the number of station carriers 23 is multiple, and the station carriers 23 are distributed in a ring shape, so that the two plastic parts of the socket on the station carrier 23 are limited.

[0038] Specifically, a limiting window is formed in the inner wall of vibration disc 51, and feeding channel 52 penetrates the limiting window, so that the socket to be processed on vibration disc 51 is moved to the position below linear module 61 by feeding channel 52, and then is clamped by finger cylinder 62.

[0039] Specifically, the feeding channel 52 is closed at one end of the top of the cabinet 1, facilitating the positioning of the socket to be welded inside the feeding channel 52.

[0040] Specifically, the number of the material moving devices 6 is multiple, and intervals are arranged therebetween, preferably, in the embodiment, the number of the material moving devices 6 is four, the two idle material moving devices 6 can play an emergency role when the other two fail, secondly, the two idle material moving devices 6 can correspondingly increase one set of feeding assemblies 5 and one set of conveying lines 4 when the construction period is tight, and then the welding frequency of the ultrasonic welding machine 3 is adjusted for efficient welding processing.

[0041] Specifically, the conveying line 4 is arranged below the linear module 61, facilitating the linear module 61 to place the socket welded on the finger air cylinder 62 on the conveying line 4 for conveying and discharging.

[0042] The above is only the preferred embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields under the utility model concept of the present application, and the contents of the present application specification and drawings are included in the patent protection range of the present application.

Claims

1. An automatic assembly ultrasonic welding apparatus characterized by comprising: Including the cabinet (1), the intermittent material conveying assembly (2) is arranged on the top of the cabinet (1), the ultrasonic welding machine (3) is arranged on the cabinet (1), the conveying line (4) is arranged on the ultrasonic welding machine, the feeding assembly (5) is arranged on the left side of the cabinet (1), the material moving device (6) is arranged on the cabinet (1), and the electric control display screen (7) is arranged on the cabinet (1); The intermittent material conveying assembly (2) comprises a cam divider (21), a turntable (22) and a station carrier (23), the cam divider (21) is arranged in the cabinet (1), the turntable (22) is arranged on the cam divider (21), and the station carrier (23) is arranged on the turntable (22); The feeding assembly (5) comprises a vibrating disc (51) and a feeding channel (52), the vibrating disc (51) is arranged on the left side of the cabinet (1), the feeding channel (52) is arranged in the vibrating disc (51), and the other end extends to the top of the cabinet (1); The material moving device (6) comprises a linear module (61) and a finger air cylinder (62), the linear module (61) is arranged on the cabinet (1), and the finger air cylinder (62) is arranged on the moving end of the linear module (61).

2. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein, The station carrier (23) is arranged below the linear module (61).

3. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein, The number of the station carrier (23) is multiple, and the station carrier (23) is arranged in a ring shape.

4. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein The inner wall of the vibrating disc (51) is provided with a limiting window, and the feeding channel (52) penetrates the limiting window.

5. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein, One end of the feeding channel (52) located on the top of the cabinet (1) is closed.

6. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein The number of the material moving device (6) is multiple, and the material moving devices (6) are arranged at intervals.

7. The automatic assembly ultrasonic welding apparatus according to claim 1, wherein The conveying line (4) is arranged below the linear module (61).

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