Forming device for spiral welded pipe with stainless steel structure

By combining grinding rollers with a cleaning sponge fan, the problem of impurities on the steel plate surface affecting welding quality was solved, achieving a highly efficient cleaning effect and improving the weld quality and strength of the spiral welded pipe.

CN223718831UActive Publication Date: 2025-12-26TIANJIN AIA STEEL PIPE CO LTD
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Patent Information

Application Number
CN202520071080.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-26
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In the prior art, dust and corrosion will be generated on the surface of steel plates during production or storage, resulting in burr residue, which affects the welding quality and strength, and existing devices are difficult to effectively remove these impurities.

Method used

The grinding and cleaning process uses grinding rollers driven by a transmission belt, combined with a cleaning sponge and fan, to remove burrs and dust from the steel plate surface and improve welding quality.

Benefits of technology

It effectively removes burrs and dust from the surface of the steel plate, improves the weld quality and strength of the spiral welded pipe, and ensures the welding effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of spiral welded pipes, and discloses a stainless steel structure spiral welded pipe forming device which comprises a first bottom plate, a second bottom plate is fixedly connected to the right side of the rear end of the first bottom plate, a former is fixedly connected to the top end of the second bottom plate, and a spiral welded pipe is arranged on the inner wall of the former. A supporting frame is fixedly connected to the front end of the forming device, an electric push rod is fixedly connected to the inner wall of the left end of the supporting frame, a welding gun is fixedly connected to the driving end of the electric push rod, conveying assemblies are arranged at the left end and the right end of the first bottom plate, and a first supporting seat is fixedly connected to the left side of the top end of the first bottom plate. Polishing assemblies are arranged on the two sides of the inner wall of the left end of the first supporting base. According to the utility model, the second motor is started, the grinding rollers on the two sides can be driven to rotate through the transmission effect of the transmission belt, the two sides of a steel plate are ground, cleaned and deburred, the burr is prevented from influencing the quality and strength of a welding seam, and the quality of a spiral welding pipe is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to spiral welded pipe technical field especially relates to a forming device of stainless steel structure spiral welded pipe. BACKGROUND

[0002] Spiral welded pipe is a kind of tubular product made of sheet metal through spiral forming and welding process.It is usually used to transport fluid, gas or powder materials, especially in the fields of petroleum, natural gas, chemical industry, construction and water supply, and has wide application.

[0003] Through the retrieval, the forming device of stainless steel structure spiral welded pipe of announcement number CN211613952U, the right side top and bottom of the positioning column are installed with the lateral connecting support and support column respectively, the right side of the support column is installed with cambered surface plate, and the right side outer wall of cambered surface plate is installed with two groups of same structure limit wheel groups on both ends, the right side of the connecting support is installed with fixed support, the bottom left side outer wall of the fixed support is installed with two groups of same structure adjusting wheel groups, material plate is transported to the fixed wheel group, the shape of spiral welded pipe is formed by extrusion, then it can be welded to make it form, it is simple to operate, when spiral welded pipe of different sizes needs to be formed, extrusion wheel linear motion, the position of two groups of extrusion wheels is adjusted to extrude spiral welded pipe, so that it adapts to different sizes for welding operation, a plurality of conveying wheels on conveying clamp assist its conveying, and the brush can clean the stains and dust on the material plate;

[0004] Based on the above patent, the material plate is transported to the fixed wheel group, the bending is formed through the position of cambered surface plate and upward motion, in turn through a plurality of fixed wheel groups and adjusting wheel groups, the shape of spiral welded pipe is formed by extrusion, then it can be welded to make it form, it is simple to operate, when spiral welded pipe of different sizes needs to be formed, the handle can be rotated to make the threaded sleeve rotate to drive the threaded straight rod to rotate, so that the extrusion wheel linear motion, the position of two groups of extrusion wheels is adjusted to extrude spiral welded pipe, so that it adapts to different sizes for welding operation, when the material plate contacts the contact wheel, corresponding stress is generated through the cooperation of movable rod and spring to adapt to spiral welded pipes of different sizes, but the surface of steel plate will produce certain dust or corrosion in the production process or storage process, and certain dust burrs or corrosion will also be left, and the welding effect after bending of steel plate will be affected if there is impurity or corrosion.

[0005] To this end, in view of the technical problem, the present application provides a forming device of stainless steel structure spiral welded pipe. UTILITY MODEL CONTENTS

[0006] The utility model discloses a forming device of stainless steel structure spiral welded pipe which can drive the rotation of the grinding roller on both sides, polish and clean the two sides of the steel roll, remove burrs, avoid the influence of burrs on the quality and strength of the weld, and improve the quality of the spiral welded pipe.

[0007] To achieve the above object, the utility model provides the following technical scheme.

[0008] A forming device of stainless steel structure spiral welded pipe, including first bottom plate, first bottom plate rear end right side fixed connection has the second bottom plate, second bottom plate top fixed connection has the former, the former inner wall is provided with spiral welded pipe, the former front fixed connection has the support frame, support frame left end inner wall fixed connection has electric push rod, electric push rod drive end fixed connection has the welding torch, first bottom plate both ends are provided with transport components, first bottom plate top left side fixed connection has first support seat, first support seat left end inner wall both sides are provided with polishing assembly, first support seat right end inner wall both sides are provided with cleaning assembly, first bottom plate top right side fixed connection has second support seat, second support seat inner wall is provided with dust removal assembly.

[0009] Further, the transport component includes a support plate fixedly connected to the left and right ends of the first bottom plate, and support wheels are rotatably connected to the inner walls of the bottom ends of the support plates on both sides.

[0010] Further, the first motor is fixedly connected to the front end of the right support plate, and the front ends of the support wheels on the right are fixedly connected to the drive end of the first motor.

[0011] Further, the polishing assembly includes a rotating rod rotatably connected to the left end inner wall of the first support seat, a grinding roller fixedly connected to the outer wall of the bottom end of the rotating rod, a pulley fixedly connected to the outer wall of the top end of the rotating rod, and a transmission belt connected between the pulleys on both sides.

[0012] Further, the cleaning assembly includes a sliding plate slidingly connected to the right end inner wall of the first support seat, and cleaning sponges are fixedly connected to the inner sides of both ends of the sliding plate.

[0013] Further, one end of the spring is connected to the sliding plate, and the other end of the spring is connected to the inner wall of the first support seat.

[0014] Further, the dust removal assembly comprises a reciprocating screw rod rotationally connected to the inner wall of the second support base, a moving plate threadedly connected to the outer wall of the reciprocating screw rod, and a fan fixedly connected to the inner wall of the moving plate.

[0015] Further, the second support base is fixedly connected with a third motor at the front end, and the reciprocating screw rod is fixedly connected to the driving end of the third motor.

[0016] The utility model has the advantages of the following:

[0017] 1. In the utility model, the second motor is started, the transmission effect of the transmission belt can drive the two side grinding rollers to rotate, the two sides of the steel plate are polished and cleaned, burrs are removed, the quality and strength of the weld are avoided from being affected by the burrs, and the quality of the spiral welded pipe is improved.

[0018] 2. In the utility model, the spring force drives the cleaning sponge to move inward, the impurities after polishing on the two sides of the steel plate are scraped and cleaned, and the fan is started to remove the dust on the surface of the steel plate, thereby improving the cleaning effect of the steel plate. DRAWINGS

[0019] Figure 1 A perspective view of a forming device for a stainless steel structure spiral welded pipe is provided in the utility model;

[0020] Figure 2 A structure schematic view of a grinding roller in the forming device for the stainless steel structure spiral welded pipe is provided in the utility model;

[0021] Figure 3 A structure schematic view of a cleaning sponge in the forming device for the stainless steel structure spiral welded pipe is provided in the utility model;

[0022] Figure 4 A structure schematic view of a fan in the forming device for the stainless steel structure spiral welded pipe is provided in the utility model.

[0023] LEGEND:

[0024] 1. First bottom plate; 2. Second bottom plate; 3. Former; 4. Spiral welded pipe; 5. Support frame; 6. Electric push rod; 7. Welding torch; 8. Support plate; 9. Support wheel; 10. Top wheel; 11. First motor; 12. First support base; 13. Rotary rod; 14. Grinding roller; 15. Pulley; 16. Transmission belt; 17. Second motor; 18. Sliding plate; 19. Cleaning sponge; 20. Spring; 21. Second support base; 22. Reciprocating screw rod; 23. Third motor; 24. Moving plate; 25. Fan. DETAILED DESCRIPTION

[0025] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application.

[0026] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application. Figure 1 And Figure 2 The present application provides an embodiment: a forming device for stainless steel structure spiral welded pipe, comprising a first bottom plate 1, a second bottom plate 2 fixedly connected to the right side of the rear end of the first bottom plate 1, a former 3 fixedly connected to the top end of the second bottom plate 2, a spiral welded pipe 4 arranged on the inner wall of the former 3, a support frame 5 fixedly connected to the front end of the former 3, an electric push rod 6 fixedly connected to the left end inner wall of the support frame 5, a welding gun 7 fixedly connected to the driving end of the electric push rod 6, a support plate 8 fixedly connected to the left and right ends of the first bottom plate 1, a support wheel 9 rotatably connected to the bottom end inner wall of each of the two side support plates 8, a top wheel 10 rotatably connected to the top end inner wall of each of the two side support plates 8, a first motor 11 fixedly connected to the front end of the right side support plate 8, the right side support wheel 9 fixedly connected to the driving end of the first motor 11, a first support seat 12 fixedly connected to the left side of the top end of the first bottom plate 1, a rotating rod 13 rotatably connected to the left end inner wall of the first support seat 12, a grinding roller 14 fixedly connected to the bottom end outer wall of the rotating rod 13, a belt pulley 15 fixedly connected to the top end outer wall of the rotating rod 13, the two side belt pulleys 15 connected through a transmission belt 16 arranged in the inner wall, a second motor 17 fixedly connected to the front side of the top end of the first support seat 12, and the top end of the front side rotating rod 13 fixedly connected to the driving end of the second motor 17.

[0027] Specifically, the first motor 11 is started to drive the support wheel 9 to rotate, and the steel plate is moved to the right through cooperation with the top wheel 10. The steel plate is bent through the operation of the former 3, and then the electric push rod 6 is started to drive the welding gun 7 to move downward to weld the bent steel plate into a spiral welded pipe 4. In the process of moving the steel plate, the second motor 17 is started to drive the first rotating rod 13 to rotate, and the other rotating rod 13 also rotates through the transmission of the transmission belt 16 on the belt pulley 15, thereby driving the two side grinding rollers 14 to rotate to polish and clean the two sides of the steel plate to remove burrs.

[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts fall within the scope of the present application. Figure 3 And Figure 4The first support base 12 has sliding plates 18 slidably connected to both sides of the inner wall of the right end. Cleaning sponges 19 are fixedly connected to one end of the inner side of each sliding plate 18. The sliding plates 18 are connected to the inner wall of the first support base 12 by springs 20. One end of the spring 20 is connected to the sliding plate 18, and the other end of the spring 20 is connected to the inner wall of the first support base 12. The top right side of the first base plate 1 is fixedly connected to the second support base 21. The inner wall of the second support base 21 is rotatably connected to the reciprocating screw 22. The outer wall of the reciprocating screw 22 is threadedly connected to the moving plate 24. The inner wall of the moving plate 24 is fixedly connected to the fan 25. The left end of the moving plate 24 is slidably connected to the inner wall of the second support base 21. The front end of the second support base 21 is fixedly connected to the third motor 23. The front end of the reciprocating screw 22 is fixedly connected to the drive end of the third motor 23.

[0029] Specifically, after the steel plate is polished on both sides, the spring force of the spring 20 is activated, which drives the sliding plate 18 to move inward, thereby driving the cleaning sponge 19 to move inward to clean the debris remaining on both sides of the steel plate. The third motor 23 is activated, which drives the reciprocating screw 22 to rotate, thereby driving the fan 25 on the moving plate 24 to move back and forth on the reciprocating screw 22 to remove dust from the surface of the steel plate, further improving the cleaning effect.

[0030] Working principle: First, by activating the first motor 11, it drives the support wheel 9 to rotate, working in conjunction with the top wheel 10 to move the steel plate to the right. Next, under the action of the forming device 3, the steel plate is bent. Subsequently, the activation of the electric push rod 6 causes the welding torch 7 to move downwards, welding the bent steel plate into a spiral welded pipe 4. During the movement of the steel plate, the activation of the second motor 17 drives the primary rotating rod 13 to rotate. The rotating rod 13 on the other side also rotates synchronously through the transmission mechanism of the pulley 15 and the transmission belt 16, thereby driving the grinding rollers 14 on both sides to rotate, grinding and cleaning both sides of the steel plate to remove burrs. Secondly, after completing the grinding operation on both sides of the steel plate, the elasticity activation mechanism of the spring 20 causes the sliding plate 18 to move inwards, thereby pushing the cleaning sponge 19 inwards to remove residual debris from both sides of the steel plate. At the same time, the third motor 23 is started to drive the reciprocating screw 22 to rotate, so that the fan 25 installed on the moving plate 24 reciprocates on the reciprocating screw 22 to remove dust from the surface of the steel plate, thereby further improving the cleaning effect.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A forming apparatus for a stainless steel structural spiral welded pipe, characterized by: The utility model relates to a welding pipe production line, including first bottom plate (1), first bottom plate (1) right side fixed connection has second bottom plate (2), second bottom plate (2) top fixed connection has former (3), former (3) inner wall is provided with spiral welded pipe (4), former (3) front fixed connection has support frame (5), support frame (5) left end inner wall fixed connection has electric push rod (6), electric push rod (6) drive end fixed connection has welding torch (7), first bottom plate (1) both ends are provided with transport assembly, first bottom plate (1) top left side fixed connection has first support seat (12), first support seat (12) left end inner wall both sides are provided with polishing assembly, first support seat (12) right end inner wall both sides are provided with cleaning assembly, first bottom plate (1) top right side fixed connection has second support seat (21), second support seat (21) inner wall is provided with dust removal assembly.

2. A forming device for stainless steel structural spiral welded pipe as claimed in claim 1, wherein: The transport assembly includes a support plate (8) fixedly connected to the left and right ends of the first bottom plate (1), support wheels (9) rotatably connected to the inner walls of the bottom ends of the support plates (8) on both sides, and top wheels (10) rotatably connected to the inner walls of the top ends of the support plates (8) on both sides.

3. A forming device for stainless steel structural spiral welded pipe as claimed in claim 2, wherein: The front end of the right support plate (8) is fixedly connected to a first motor (11), and the front end of the right support wheel (9) is fixedly connected to the drive end of the first motor (11).

4. A forming device for stainless steel structural spiral welded pipe as claimed in claim 1, wherein: The polishing assembly includes a rotating rod (13) rotatably connected to the inner walls of the left end of the first support seat (12) on both sides, a grinding roller (14) fixedly connected to the outer wall of the bottom end of the rotating rod (13), a belt pulley (15) fixedly connected to the outer wall of the top end of the rotating rod (13), transmission belts (16) connected between the belt pulleys (15) on both sides, a second motor (17) fixedly connected to the top front side of the first support seat (12), and the top end of the front rotating rod (13) fixedly connected to the drive end of the second motor (17).

5. A forming device for stainless steel structural spiral welded pipe as claimed in claim 1, wherein: The cleaning assembly includes sliding plates (18) slidably connected to the inner walls of the right end of the first support seat (12) on both sides, cleaning sponges (19) fixedly connected to the inner sides of the sliding plates (18) on both sides, and springs (20) connecting the sliding plates (18) and the inner walls of the first support seat (12).

6. A forming device for stainless steel structural spiral welded pipe as claimed in claim 5, wherein: One end of the spring (20) is connected to the sliding plate (18), and the other end of the spring (20) is connected to the inner wall of the first support seat (12).

7. A forming device for stainless steel structural spiral welded pipe as claimed in claim 1, wherein: The dust removal assembly includes a reciprocating screw rod (22) rotatably connected to the inner wall of the second support seat (21), a moving plate (24) threadedly connected to the outer wall of the reciprocating screw rod (22), a fan (25) fixedly connected to the inner wall of the moving plate (24), and the moving plate (24) slidably connected to the inner wall of the second support seat (21) on the left end.

8. A forming device for stainless steel structural spiral welded pipe as claimed in claim 7, wherein: The front end of the second support seat (21) is fixedly connected to a third motor (23), and the front end of the reciprocating screw rod (22) is fixedly connected to the drive end of the third motor (23).

Citation Information

Patent Citations

  • Forming device for stainless steel structure spiral welded pipe

    CN211613952U