Photovoltaic panel frame dismantling mechanism

By designing a photovoltaic panel frame removal mechanism with a clamping and adjusting section, and using a bidirectional lead screw to adjust the contact surface, the problem that mechanical claws in the existing technology cannot adapt to photovoltaic panel frames of different sizes is solved, thus achieving efficient removal and recycling.

CN223719396UActive Publication Date: 2025-12-26SUZHOU CIRCLE TIMES CIRCLE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520165905.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-26
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing photovoltaic panel frame removal mechanisms, due to their fixed mechanical claw width, cannot adapt to photovoltaic panel frames of different sizes, resulting in deformation during removal and affecting recycling operations.

Method used

A photovoltaic panel frame removal mechanism including a clamping part and an adjustment part was designed. The sliding clamp block is driven to slide and move on the top of the lifting frame by rotating the bidirectional screw. The contact surface between the adjustment mechanism and the photovoltaic panel frame is adjusted to accommodate photovoltaic panel frames of different sizes.

Benefits of technology

It enables the effective removal of photovoltaic panel frames of different sizes, reduces the risk of deformation during the removal process, and improves dismantling efficiency and the reliability of recycling operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a photovoltaic panel frame dismantling mechanism which comprises a mounting plate, a clamping part and an adjusting part, the clamping part is arranged on the side face of the mounting plate in a sliding mode, the clamping part comprises a lifting frame vertically arranged on the side face of the mounting plate in a sliding mode, an air cylinder a is arranged at the top of the mounting plate, and a lifting plate is vertically arranged in the lifting frame in a sliding mode. An air cylinder b is arranged at the bottom of the lifting frame, the lifting frame and the lifting plate move to clamp and fix a photovoltaic panel frame, the adjusting part is arranged at the top of the clamping part and comprises a sliding clamping block arranged at the top of the lifting frame in a sliding mode, and a two-way lead screw is transversely and rotationally arranged in the lifting frame. By arranging the clamping part and the adjusting part, the two sliding clamping blocks can be driven to slide and displace at the top of the lifting frame through rotation of the bidirectional lead screw, so that the contact surface of the mechanism and the photovoltaic panel frame is adjusted, and the mechanism can be used for dismantling photovoltaic panel frames with different sizes.
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Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic panel technical field, concretely is a photovoltaic panel frame dismantling mechanism. BACKGROUND

[0002] With the global photovoltaic power station installed capacity increasing and the power generation efficiency changing with time continuously attenuating, the recycling of photovoltaic module after retirement also becomes an important problem. In view of the frame disassembly problem in the photovoltaic panel recycling and disassembly process, the current photovoltaic panel frame disassembly mostly adopts mechanical semi-automatic or manual mode, and there are problems of low disassembly efficiency, high damage rate and high recycling cost.

[0003] The existing photovoltaic panel frame dismantling mechanism usually drives the mechanical claw through the air cylinder, clamps and fixes the frame of the photovoltaic panel and removes it, but since the width of the mechanical claw is a fixed size, the mechanical claw can only disassemble the photovoltaic panel frame of a fixed size, and when disassembling the long frame, the frame will be pulled to deformation due to the small contact area between the mechanical claw and the frame, affecting the subsequent recycling operation. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a photovoltaic panel frame dismantling mechanism to solve the problem that the existing photovoltaic panel frame dismantling mechanism usually drives the mechanical claw through the air cylinder, clamps and fixes the frame of the photovoltaic panel and removes it, but since the width of the mechanical claw is a fixed size, the mechanical claw can only disassemble the photovoltaic panel frame of a fixed size, and when disassembling the long frame, the frame will be pulled to deformation due to the small contact area between the mechanical claw and the frame, affecting the subsequent recycling operation.

[0005] To achieve the above object, the utility model provides the following technical scheme: a photovoltaic panel frame dismantling mechanism, comprising a mounting plate, a clamping part and an adjusting part:

[0006] The clamping part is slidably arranged on the side surface of the mounting plate, the clamping part comprises a lifting frame vertically slidably arranged on the side surface of the mounting plate, the top of the mounting plate is provided with an air cylinder a, the output end of the air cylinder a is connected with the lifting frame, the air cylinder a drives the lifting frame to displace upward and downward, the inside of the lifting frame is vertically slidably provided with a lifting plate, the bottom of the lifting frame is provided with an air cylinder b, the output end of the air cylinder b is connected with the lifting plate, the air cylinder b is driven to displace the lifting plate, the lifting frame and the lifting plate are displaced to clamp and fix the frame of the photovoltaic panel, the adjusting part is arranged on the top of the clamping part, the adjusting part comprises a sliding clamp block slidably arranged on the top of the lifting frame, the inside of the lifting frame is transversely rotatably provided with a bidirectional screw rod, the two ends of the bidirectional screw rod are respectively threadedly connected with a sliding clamp block, and the bidirectional screw rod is rotated to drive the two sliding clamp blocks to slide and displace.

[0007] By adopting the technical scheme, the two-way screw rod is rotated, the two sliding clamping blocks are driven to slide and displace on the top of the lifting frame, the contact surface of the mechanism and the photovoltaic panel frame is adjusted, and the mechanism can dismount photovoltaic panel frames of different sizes.

[0008] Preferably, the mounting plate comprises a sliding groove a formed in the side surface of the mounting plate, and the side surface of the lifting frame is provided with a sliding block embedded in the sliding groove a and in sliding connection with the sliding groove a.

[0009] By adopting the technical scheme, the lifting frame can slide and displace on the side surface of the mounting plate.

[0010] Preferably, the clamping part further comprises a pressing head a arranged on the side surface of the lifting frame, and the pressing head a is in abutment with the photovoltaic panel frame.

[0011] By adopting the technical scheme, the pressing head a is in abutment with the frame to clamp and fix the frame.

[0012] Preferably, the clamping part further comprises a collecting frame arranged on the bottom of the lifting frame and a push rod arranged in the lifting frame, and the two side surfaces of the collecting frame are provided with openings.

[0013] By adopting the technical scheme, the frame dismounted can be pushed into the collecting frame by the push rod.

[0014] Preferably, the clamping part further comprises a sliding groove b formed in the top of the lifting frame, and the two sliding clamping blocks are embedded in the sliding groove b and in sliding connection with the sliding groove b.

[0015] By adopting the technical scheme, the sliding clamping blocks can slide and displace on the top of the lifting frame.

[0016] Preferably, the clamping part further comprises a threaded groove formed in the sliding clamping block, and the two ends of the two-way screw rod are embedded in the threaded groove and in threaded connection with the threaded groove.

[0017] By adopting the technical scheme, the sliding clamping blocks can be driven to displace by the rotation of the two-way screw rod.

[0018] Preferably, the adjusting part further comprises a bevel gear b rotatably arranged in the lifting frame and a motor arranged on the top of the lifting frame, the output end of the motor is connected with the bevel gear b, and the two-way screw rod is provided with a bevel gear a, and the bevel gear a is in meshing connection with the bevel gear b.

[0019] By adopting the technical scheme, the bevel gear b can be rotated by the motor, so that the bevel gear b drives the bevel gear a to rotate.

[0020] Preferably, the adjusting part further comprises a pressing head b arranged on the side surface of the sliding clamping block, the pressing head b is located beside the pressing head a, and the side surfaces of the pressing head a and the pressing head b are provided with guide inclined plates.

[0021] By adopting the technical scheme, the photovoltaic panel frame can be guided.

[0022] Compared with the prior art, the photovoltaic panel frame can be guided. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a schematic diagram of the whole structure of the present application;

[0024] Figure 2 It is a schematic diagram of the local section structure of the present application;

[0025] Figure 3 It is a schematic diagram of the local section structure of the present application;

[0026] Figure 4 It is a schematic diagram of the local section structure of the present application;

[0027] Figure 5 It is a schematic diagram of the sliding clamp block structure of the present application;

[0028] Figure 6 It is a schematic diagram of the lifting frame structure of the present application.

[0029] In the figure: 1, mounting plate; 101, sliding groove a; 2, clamping part; 201, lifting frame; 202, sliding block; 203, lower head a; 204, air cylinder a; 205, lifting plate; 206, air cylinder b; 207, collection frame; 208, push rod; 209, sliding groove b; 3, adjusting part; 301, sliding clamp block; 302, lower head b; 303, threaded groove; 304, bidirectional screw rod; 305, bevel gear a; 306, bevel gear b; 307, motor. DETAILED DESCRIPTION

[0030] The technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Embodiment one

[0032] Please refer to Figure 1 , Figure 2 and Figure 3The embodiment provides a technical scheme: a photovoltaic panel frame removing mechanism which comprises a mounting plate 1, a clamping part 2 and an adjusting part 3.

[0033] One side of the mounting plate 1 is clamped with the clamping part 2 and needs to be installed on an external power assembly, so that the clamping part 2 drives the whole mechanism to displace to pull off the frame after clamping the frame. The clamping part 2 is slidably arranged on the side of the mounting plate 1. A lifting frame 201 is slidably arranged on the side of the mounting plate 1. A cylinder a 204 is arranged on the top of the mounting plate 1. The output end of the cylinder a 204 is connected with the lifting frame 201. A cylinder b 206 drives a lifting plate 205 to displace. The lifting plate 205 is vertically slidably arranged in the lifting frame 201. The cylinder b 206 is arranged on the bottom of the lifting frame 201. The output end of the cylinder b 206 is connected with the lifting plate 205. The cylinder a 204 drives the lifting frame 201 to displace vertically. The principle of the cylinder a 204 and the cylinder b 206 is to convert the pressure of compressed air into mechanical energy through air pressure transmission, so that the lifting frame 201 and the lifting plate 205 make vertical linear reciprocating motion. The above is the disclosed technology, and the following will not be repeated. When the cylinder a 204 drives the lifting frame 201 to move downwards, the cylinder b 206 drives the lifting plate 205 to move upwards. The moving directions of the lifting frame 201 and the lifting plate 205 are always opposite. The lifting frame 201 and the lifting plate 205 displace to clamp and fix the photovoltaic panel frame. The adjusting part 3 is arranged on the top of the clamping part 2. The adjusting part 3 comprises a sliding clamp block 301 which is slidably arranged on the top of the lifting frame 201. A bidirectional screw rod 304 is transversely rotatably arranged in the lifting frame 201. The two ends of the bidirectional screw rod 304 are respectively threadedly connected with a sliding clamp block 301. The bidirectional screw rod 304 rotates to drive the two sliding clamp blocks 301 to slide and displace. Two groups of screw surfaces are arranged on the surface of the bidirectional screw rod 304. The two groups of screw surfaces are designed in opposite directions. The two sliding clamp blocks 301 can slide and displace in opposite directions on the top of the lifting frame 201 through the rotation of the bidirectional screw rod 304, so that the contact surface of the mechanism and the photovoltaic panel frame is adjusted, and the mechanism can remove photovoltaic panel frames of different sizes.

[0034] Embodiment two

[0035] Please refer to Figure 4 、 Figure 5 and Figure 6 The embodiment provides a technical scheme: a photovoltaic panel frame removing mechanism which comprises a clamping part 2, a lifting frame 201 and a lifting plate 205.

[0036] The sliding groove a101 is arranged on the side of the mounting plate 1, the sliding block 202 is arranged on the side of the lifting frame 201, the sliding block 202 is embedded in the sliding groove a101 and is in sliding connection with the sliding groove a101, the lifting frame 201 can slide up and down on the side of the mounting plate 1, the pressing head a203 is arranged on the side of the lifting frame 201, the pressing head a203 is in abutment with the frame of the photovoltaic panel, the frame can be clamped and fixed by the abutment of the pressing head a203 and the frame, the collecting frame 207 is arranged at the bottom of the lifting frame 201, the push rod 208 is arranged in the lifting frame 201, the openings are arranged on the two sides of the collecting frame 207, the frame removed can be pushed into the collecting frame 207 by the push rod 208, the sliding groove b209 is arranged at the top of the lifting frame 201, the two sliding clamping blocks 301 are embedded in the sliding groove b209 and are in sliding connection with the sliding groove b209, the sliding clamping blocks 301 can slide on the top of the lifting frame 201, the threaded groove 303 is arranged in the sliding clamping block 301, the two ends of the bidirectional screw rod 304 are embedded in the threaded groove 303 and are in threaded connection with the threaded groove 303, the sliding clamping block 301 can be driven to displace by the rotation of the bidirectional screw rod 304.

[0037] Embodiment three

[0038] Please refer to Figure 4 、 Figure 5 and Figure 6 , the embodiment provides a technical scheme: a photovoltaic panel frame removing mechanism, comprising a mounting plate 1, a clamping part 2 and an adjusting part 3:

[0039] The bevel gear b306 is rotatably arranged in the lifting frame 201, the motor 307 is arranged at the top of the lifting frame 201, the output end of the motor 307 is connected with the bevel gear b306, the bevel gear a305 is arranged on the bidirectional screw rod 304, the bevel gear a305 is in meshing connection with the bevel gear b306, the bevel gear b306 can be driven to rotate by the motor 307, so that the bevel gear a305 is driven to rotate by the bevel gear b306, the principle of the motor 307 is that the electromagnetic induction law and the Lorentz force law are used to convert electric energy and mechanical energy into each other, the above is the disclosed technology, and the following will not be repeated, so as to drive the bevel gear b306 to rotate, the pressing head b302 is arranged on the side of the sliding clamping block 301, the pressing head b302 is located beside the pressing head a203, the inclined plates for guiding are arranged on the sides of the pressing head a203 and the pressing head a203, and the inclined plates can guide the photovoltaic panel frame.

[0040] Working principle: firstly, the motor 307 can drive the bevel gear b 306 to rotate, so that the bevel gear b 306 drives the bevel gear a 305 to rotate, so that the bidirectional screw rod 304 rotates in the inside of the lifting frame 201, so as to drive the two sliding clamping blocks 301 to slide displacement on the top of the lifting frame 201, so as to adjust the contact surface of the mechanism and the photovoltaic panel frame, so that the mechanism can carry out the dismounting operation on the photovoltaic panel frame of different sizes, after the frame is pulled down, the dismounted frame is pushed into the collecting frame 207 by the push rod 208 for centralized collection.

[0041] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel frame removal mechanism, characterized in that, include: Mounting plate; The clamping part is slidably disposed on the side of the mounting plate. The clamping part includes a lifting frame that is vertically slidably disposed on the side of the mounting plate. A cylinder a is disposed on the top of the mounting plate. The output end of the cylinder a is connected to the lifting frame. The cylinder a drives the lifting frame to move up and down. A lifting plate is vertically slidably disposed inside the lifting frame. A cylinder b is disposed at the bottom of the lifting frame. The output end of the cylinder b is connected to the lifting plate. The cylinder b is driven to move the lifting plate. The lifting frame and the lifting plate move to clamp and fix the photovoltaic panel frame. An adjustment section is located at the top of the clamping section. The adjustment section includes a sliding clamp block that is slidably disposed at the top of the lifting frame. A bidirectional lead screw is rotatably disposed inside the lifting frame. Each end of the bidirectional lead screw is threadedly connected to a sliding clamp block. The bidirectional lead screw rotates to drive the two sliding clamp blocks to slide.

2. The photovoltaic panel frame removal mechanism according to claim 1, characterized in that: The mounting plate includes a groove a formed on the side of the mounting plate, and a slider is provided on the side of the lifting frame, which is embedded in the groove a and slidably connected thereto.

3. The photovoltaic panel frame removal mechanism according to claim 1, characterized in that: The clamping part also includes a downward pressure head a disposed on the side of the lifting frame, which abuts against the photovoltaic panel frame.

4. The photovoltaic panel frame removal mechanism according to claim 1, characterized in that: The clamping part also includes a collection rack located at the bottom of the lifting frame and a push rod located inside the lifting frame, with openings on both sides of the collection rack.

5. A photovoltaic panel frame removal mechanism according to claim 1, characterized in that: The clamping part also includes a groove b formed on the top of the lifting frame, and the two sliding clamps are embedded in the groove b and slidably connected thereto.

6. A photovoltaic panel frame removal mechanism according to claim 5, characterized in that: The clamping part also includes threaded grooves formed inside the sliding clamp, and the two ends of the bidirectional lead screw are embedded in the threaded grooves and threadedly connected thereto.

7. A photovoltaic panel frame removal mechanism according to claim 6, characterized in that: The adjustment unit also includes a bevel gear b rotatably disposed inside the lifting frame and a motor disposed on the top of the lifting frame. The output end of the motor is connected to the bevel gear b. The bidirectional lead screw is provided with a bevel gear a, which meshes with the bevel gear b.

8. A photovoltaic panel frame removal mechanism according to claim 7, characterized in that: The adjustment part also includes a pressure head b disposed on the side of the sliding clamp block. The pressure head b is located next to the pressure head a. Both the pressure head a and the side of the pressure head a are provided with guide ramps.