Tubular potato chip cutting machine
By optimizing the structural design of the tubular French fry cutter, clogging of the French fries is avoided, processing efficiency is improved, and the recycling of processing water and starch sedimentation and separation are realized, thus solving the problem of French fry clogging in the existing technology.
Patent Information
- Application Number
- CN202520181559.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-05
AI Technical Summary
In existing tubular French fry cutters, the French fries easily clog the third pipe during the cutting process, affecting processing efficiency.
The design includes a material hopper, a conveying pump, a cutter, a separating screen, and a feeding pipe. The inner diameter of the third pipe near the cutter is the same as that of the second pipe, while the inner diameter gradually increases at the end away from the cutter. A buffer section is set to buffer the fries. Combined with a hydrocyclone and a return pipe, the processing water is recycled and starch is separated by precipitation.
It effectively prevents French fries from clogging, ensures processing efficiency, realizes the recycling of processing water and resource conservation, and improves the separation efficiency of French fries and water.
Smart Images

Figure CN223719562U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to potato chip cutting technical field especially relates to tubular potato chip cutting machine. BACKGROUND
[0002] The tubular potato chip cutting machine is a kind of processing equipment specially used for the processing of potato (such as potato, sweet potato, etc.), after the raw material of potato is sent into the pipeline of tubular potato chip cutting machine, it can be cut into uniform long strip by blade.The tubular potato chip cutting machine has the advantages of fast cutting speed and low material loss, and is widely used in potato chip manufacturing industry or other food processing industry.
[0003] The utility model discloses a kind of novel potato chip cutting machine device, network-shaped blade is installed in advance in cutter, the outlet of cutter is connected with discharge pipe, the opening of the other end of discharge pipe is installed in the upper end of water receiving groove, conveying belt is installed between the opening of water receiving groove and the opening end of discharge pipe, one end of backwater pipe is connected with the bottom of water receiving groove, the other end is directly connected with water tank, hopper is installed in the top of material feeder, one end of storage pipe is connected with the import of cutter, the other end is connected with piston cylinder by flange, piston is installed in piston cylinder, the upper end of check valve is connected with storage pipe, the lower end is directly connected with water tank by water inlet pipe, gate is installed between the outlet of material feeder and storage pipe, manipulator is connected with the valve of gate.
[0004] In the above technical scheme, in order to realize the separation of potato chip and processing water, discharge pipe and conveying belt are arranged behind the network-shaped blade, so that the potato chip after cutting is input to the conveying belt through the discharge pipe, and the processing water passes through the conveying belt to realize the separation of the two, however, when the potato raw material is cut into potato chip, the occupied space of the raw material increases, which causes the discharge pipe to be easily blocked, and the processing efficiency of potato chip is affected. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model provides tubular potato chip cutting machine, can avoid potato chip to block third pipeline, guarantee the processing efficiency of potato chip.
[0006] The technical scheme of the utility model is realized as follows: the utility model provides tubular potato chip cutting machine, including material box, conveying pump, cutter, separation sieve and feeding pipe, wherein,
[0007] The feeding pipe includes first pipeline, second pipeline and third pipeline, wherein,
[0008] The material box and the conveying pump are communicated by the first pipeline;
[0009] The conveying pump and the cutter are communicated by the second pipeline;
[0010] The cutter and the separation screen are communicated through the third pipeline, an inner diameter of the third pipeline near one end of the cutter is equal to an inner diameter of the second pipeline, and an inner diameter of the third pipeline near one end of the separation screen gradually increases in a direction from the cutter to the separation screen.
[0011] On the basis of the above technical scheme, preferably, the third pipeline comprises a connecting section and a buffer section, wherein,
[0012] One end of the connecting section is fixedly connected with the cutter, and an inner diameter thereof is equal to an inner diameter of the second pipeline;
[0013] Two ends of the buffer section are fixedly connected with one end of the connecting section away from the cutter and the separation screen respectively, a cross section of the buffer section is in a long circular shape, an inner diameter of the buffer section in a vertical direction is equal to an inner diameter of the connecting section, and an inner diameter of the buffer section in a horizontal direction gradually increases in a direction from the cutter to the separation screen.
[0014] More preferably, the buffer section is arranged in an inclined manner, and one end of the buffer section near the separation screen is located above one end of the buffer section near the cutter.
[0015] More preferably, one end of the connecting section near the cutter and one end of the second pipeline near the cutter are both arranged horizontally.
[0016] On the basis of the above technical scheme, preferably, an inner diameter of the second pipeline near one end of the conveying pump gradually decreases in a direction from the conveying pump to the cutter.
[0017] On the basis of the above technical scheme, preferably, the material box comprises a box body and a water receiving hopper, wherein,
[0018] The box body is communicated with the conveying pump through the first pipeline;
[0019] The water receiving hopper is fixedly arranged on the box body and communicated with an inside of the box body, a water receiving opening is arranged on the water receiving hopper, and the water receiving opening is located below the cutter.
[0020] More preferably, the material box further comprises a material hopper and a blocking plate, wherein,
[0021] The material hopper is fixedly arranged on the box body and communicated with the inside of the box body;
[0022] The blocking plate is rotatably arranged in the material hopper and used for blocking the material hopper.
[0023] On the basis of the above technical scheme, preferably, further comprising a backflow pipe, two ends of the backflow pipe are communicated with the material box and the separation screen respectively.
[0024] Further preferably, a cyclone is further provided, and the cyclone is in communication with the return pipe.
[0025] Further preferably, the second pipe is arranged in a vertical direction near one end of the delivery pump.
[0026] The tubular potato chip cutting machine has the following beneficial effects compared with the prior art:
[0027] (1) By making the inner diameter of the third pipe near one end of the cutter equal to the inner diameter of the second pipe, the water flow into and out of the cutter can be kept stable, and by making the inner diameter of the third pipe far from the cutter gradually increase, the third pipe can be prevented from being blocked by potato chips, thereby ensuring the normal operation of the potato chip cutting machine;
[0028] (2) By providing the water collecting bucket, the processing water can be recycled when the cutter is maintained, and by providing the return pipe, the processing water can be recycled, thereby achieving the effect of saving resources;
[0029] (3) By providing the hopper and the blocking plate, the amount of potato raw materials entering the box can be controlled, and by providing the cyclone, the starch in the processing water can be separated and precipitated, thereby enriching the functions of the potato chip cutting machine. BRIEF DESCRIPTION OF DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0031] Figure 1 It is a front view of the tubular potato chip cutting machine of the present application;
[0032] Figure 2 It is a top view of the tubular potato chip cutting machine of the present application;
[0033] Figure 3 It is a partial enlarged view of the third pipe in the tubular potato chip cutting machine of the present application;
[0034] Figure 4 It is a partial enlarged view of the second pipe in the tubular potato chip cutting machine of the present application;
[0035] Figure 5 It is a sectional view of the blocking plate in the tubular potato chip cutting machine of the present application.
[0036] Wherein: 1, the material box; 11, the box; 12, the water receiving hopper; 13, the hopper; 14, the blocking plate; 101, the water receiving port; 2, the conveying pump; 3, the cutter; 4, the separating screen; 5, the feeding pipe; 51, the first pipe; 52, the second pipe; 53, the third pipe; 531, the connecting section; 532, the buffer section; 6, the return pipe; 7, the cyclone. DETAILED DESCRIPTION
[0037] The technical solutions in the utility model will be clearly and completely described below in combination with the specific implementation manners of the utility model. Obviously, the described implementation manners are only part of the implementation manners of the utility model, rather than all the implementation manners. Based on the implementation manners in the utility model, all the other implementation manners obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.
[0038] As shown in the figure, the tubular potato chip cutting machine comprises a material box 1, a conveying pump 2, a cutter 3, a separating screen 4, a feeding pipe 5, a return pipe 6 and a cyclone 7, and is used for cutting strip processing of potato raw materials such as potatoes. Figures 1-5 As shown in the figure, the material box 1, the conveying pump 2, the cutter 3, the separating screen 4 and the cyclone 7 are communicated by the feeding pipe 5 and the return pipe 6. After the potato raw materials and the processing water are injected into the material box 1, the processing water can be circulated in the device by the driving of the conveying pump 2, so as to realize the saving use of resources. At the same time, the processing water also drives the potato raw materials to move. The cutter 3 is provided with a mesh cutter. When the potato raw materials pass through the cutter 3, the potato raw materials can be cut into potato chips. The formed potato chips flow to the separating screen 4 with the processing water, so as to separate the potato chips from the processing water and collect the potato chips.
[0039] Figure 1 Specifically, the feeding pipe 5 comprises a first pipe 51, a second pipe 52 and a third pipe 53, as shown in the figure. The output end of the material box 1 is communicated with the input end of the conveying pump 2 through the first pipe 51. The output end of the conveying pump 2 is communicated with the input end of the cutter 3 through the second pipe 52. The output end of the cutter 3 is communicated with the input end of the separating screen 4 through the third pipe 53, so as to sequentially communicate the material box 1, the conveying pump 2, the cutter 3 and the separating screen 4.
[0040] In order to maintain the stability of the water flow in the front and rear pipes of the cutter 3, the inner diameter of the third pipe 53 close to the cutter 3 should be kept unchanged and equal to the inner diameter of the second pipe 52, so that the potato raw materials and the potato chips maintain stable flow. Figure 1
[0041]
[0042] After the potato raw material is cut into potato chips by the cutter 3, it becomes a plurality of small strip structures from a whole, and its occupied space will increase due to the arrangement interval. In order to avoid the potato chips from blocking the third pipeline 53, the inner diameter of the third pipeline 53 near one end of the separation sieve 4 gradually increases in the direction from the cutter 3 to the separation sieve 4.
[0043] As shown in Figure 3 , the third pipeline 53 includes a connecting section 531 and a buffer section 532. One end of the connecting section 531 is fixedly connected with the cutter 3, and the inner diameter thereof is equal to that of the second pipeline 52. The two ends of the buffer section 532 are fixedly connected with the end of the connecting section 531 away from the cutter 3 and the separation sieve 4, respectively. The cross section of the buffer section 532 is designed as an oblong shape, and the inner diameter of the buffer section 532 in the vertical direction remains unchanged and is equal to that of the connecting section 531, while the inner diameter of the buffer section 532 in the horizontal direction gradually increases in the direction from the cutter 3 to the separation sieve 4. This can avoid the potato chips from piling up in the lower part of the pipeline due to the influence of gravity, so that the potato chips can enter the separation sieve 4 in a dispersed manner, and the separation efficiency of the potato chips and the processing water is improved.
[0044] When the processing water drives the potato chips to quickly enter the separation sieve 4, the impact force of the potato chips is large, and the potato chips may be broken due to the impact, which affects the processing quality of the potato chips. If the speed of the water flow is reduced, the conveying and cutting efficiency of the potato raw material will be affected. Therefore, the buffer section 532 is designed to be inclined, and the end of the buffer section 532 near the separation sieve 4 is located above the end of the buffer section 532 near the cutter 3, so as to buffer the potato chips before entering the separation sieve 4 and reduce the impact of the potato chips on the separation sieve 4.
[0045] As shown in Figure 4 , the inner diameter of the second pipeline 52 near the end of the conveying pump 2 gradually decreases in the direction from the conveying pump 2 to the cutter 3, so that the potato raw material can pass through the cutter 3 one by one, and the collision of the potato raw material during the cutting process is avoided, which affects the cutting quality of the potato raw material.
[0046] In order to keep the water flow before and after the cutter 3 stable, the end of the connecting section 531 and the end of the second pipeline 52 near the cutter 3 are preferably designed to be horizontal. In order to reduce the occupied space of the device, the end of the second pipeline 52 near the conveying pump 2 is preferably designed to be vertical, as shown in Figure 4 , the middle position of the second pipeline 52 should be arc-shaped, so as to avoid the potato raw material from being stuck in the second pipeline 52.
[0047] The material box 1 includes a box body 11, a water receiving hopper 12, a material hopper 13, and a blocking plate 14, as shown in Figure 1 and Figure 2As shown, the box 11 is communicated with the conveying pump 2 through the first pipeline 51, the water collector 12 is a funnel structure, the top side of which is provided with a water inlet 101, the lower end of which is a tubular structure, the lower end of the water collector 12 is fixedly arranged on the box 11 and communicated with the inside of the box 11, and the water inlet 101 is located below the cutter 3, so that the water seepage at the cutter 3 can be collected, and the processing water can be fully recycled; at the same time, the cutter 3 needs to be regularly replaced and maintained, when the cutter 3 is disassembled, the processing water flowing out of the second pipeline 52 and the third pipeline 53 can also flow into the water collector 12 for recycling.
[0048] The hopper 13 is fixedly arranged on the box 11 and communicated with the inside of the box 11, the blocking plate 14 is rotatably arranged in the hopper 13 and can block the hopper 13. Figure 5 As shown, when the potato raw materials are added into the box 11 through the hopper 13, the blocking plate 14 is counterclockwise rotated, so that the blocking plate 14 does not block the hopper 13, so that the potato raw materials in the hopper 13 enter into the box 11 and are cut through the circulation of the device, and when the blocking plate 14 is clockwise rotated to block the hopper 13, the potato raw materials can be prevented from entering into the box 11 and the circulation of the device, that is, the amount of the potato raw materials in the device can be controlled by rotating the blocking plate 14, so that the cutting machine is effectively controlled.
[0049] The separation screen 4 needs to have vibration and conveying belt functions, so that the separation efficiency of the potato chips is improved, and the potato chips are conveniently and quickly transported.
[0050] Since the two ends of the return pipe 6 are communicated with the hopper 1 and the separation screen 4, the processing water separated from the potato chips can flow back into the hopper 1, so that the processing water is circularly used by the driving of the conveying pump 2.
[0051] However, starch exists in the processing water after the potato raw materials are cut by the cutter 3, the cyclone 7 is used for collecting the starch in the water, the cyclone 7 is communicated with the return pipe 6 and is a prior art, the centrifugal force principle is used to precipitate and remove the starch in the water, so that the processing water is kept clean.
[0052] The principle of the tubular potato chip cutting machine is as follows:
[0053] As shown, Figure 1As shown, the potato raw material and processing water are added into the material box 1, and when the conveying pump 2 is started, the water flow drives the potato raw material to pass through the cutter 3, so that the potato raw material is cut into potato chips by the mesh cutter in the cutter 3, the potato chips and the water flow flow to the separation screen 4, and then the potato chips are separated from the water to be uniformly collected, and the water flow is returned to the material box 1 through the return pipe 6 to be recycled; during the period, the cyclone 7 can perform the sedimentation treatment on the starch in the water, so that not only the starch can be collected, but also the water body can be kept clean.
[0054] The above only describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A tube chip cutter characterized in that: Including the material box (1), the conveying pump (2), the cutter (3), the separating screen (4) and the feeding pipe (5), wherein, The feeding pipe (5) includes a first pipe (51), a second pipe (52) and a third pipe (53), wherein, The material box (1) and the conveying pump (2) are communicated through the first pipe (51); The conveying pump (2) and the cutter (3) are communicated through the second pipe (52); The cutter (3) and the separating screen (4) are communicated through the third pipe (53), the inner diameter of the end of the third pipe (53) close to the cutter (3) is equal to the inner diameter of the second pipe (52), and the inner diameter of the end of the third pipe (53) close to the separating screen (4) gradually increases in the direction from the cutter (3) to the separating screen (4).
2. A tubular chip cutter as claimed in claim 1, characterised in that: The third pipe (53) includes a connecting section (531) and a buffer section (532), wherein, One end of the connecting section (531) is fixedly connected with the cutter (3), and the inner diameter thereof is equal to the inner diameter of the second pipe (52); The buffer section (532) is fixedly connected with the end of the connecting section (531) away from the cutter (3) and the separating screen (4), respectively, the cross section of the buffer section (532) is in the shape of an ellipse, the inner diameter of the buffer section (532) in the vertical direction is equal to the inner diameter of the connecting section (531), and the inner diameter of the buffer section (532) in the horizontal direction gradually increases in the direction from the cutter (3) to the separating screen (4).
3. A tube chip cutter as claimed in claim 2, characterised in that: The buffer section (532) is obliquely arranged, and the end of the buffer section (532) close to the separating screen (4) is located above the end of the buffer section (532) close to the cutter (3).
4. A tube chip cutter as claimed in claim 3, characterised in that: The end of the connecting section (531) and the end of the second pipe (52) close to the cutter (3) are both horizontally arranged.
5. The tube chip cutter as set forth in claim 1, wherein: The inner diameter of the end of the second pipe (52) close to the conveying pump (2) gradually decreases in the direction from the conveying pump (2) to the cutter (3).
6. A tube chip cutter as claimed in claim 1, characterized in that: The material box (1) includes a box body (11) and a water collecting bucket (12), wherein, The box body (11) is communicated with the conveying pump (2) through the first pipe (51); The water collecting bucket (12) is fixedly arranged on the box body (11) and communicated with the inside of the box body (11), a water collecting opening (101) is formed in the water collecting bucket (12), and the water collecting opening (101) is located below the cutter (3).
7. A tubular chip cutter as claimed in claim 6, characterised in that: The material box (1) further includes a hopper (13) and a blocking plate (14), wherein, The hopper (13) is fixedly arranged on the box body (11) and communicated with the inside of the box body (11); The blocking plate (14) is rotatably arranged in the hopper (13) and used for blocking the hopper (13).
8. A tubular chip cutter as claimed in claim 1, characterized in that: Further comprising a backflow pipe (6), the two ends of the backflow pipe (6) are communicated with the material box (1) and the separating screen (4), respectively.
9. A tubular chip cutter as claimed in claim 8, characterised in that: Further comprising a cyclone (7), the cyclone (7) is arranged in the backflow pipe (6).
10. A tubular chip cutter as claimed in claim 4, characterized in that: The end of the second pipe (52) close to the conveying pump (2) is arranged in the vertical direction.
Citation Information
Patent Citations
Novel potato strip cutting machine
CN201816071U