Die cutting waste collecting mechanism for drawing film production
By using a motor-driven transmission system and guiding mechanism, the problem of uneven waste collection in the die-cutting machine of the drawing film production line was solved, achieving uniform distribution and efficient collection of waste, thus improving production efficiency.
Patent Information
- Application Number
- CN202520254869.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-18
AI Technical Summary
The waste collection device of the existing die-cutting machine in the drawing film production line has uneven waste distribution during the collection process, resulting in excessive accumulation in some areas while other areas are idle, which reduces the collection efficiency per unit time and increases the cleaning frequency.
A die-cutting waste collection mechanism produced using drawing film is employed. The motor drives the drive wheel, which in turn drives the belt drive, causing the driven wheel to rotate. The sliding adjustment plate slides back and forth on the grooved rod. Combined with the guide ring mounting rod, the waste is guided to be evenly distributed on the collection rod. The collection rod can be easily disassembled and the waste can be transferred through the cooperation of the positioning clip and the return spring.
It achieves uniform distribution of waste on the storage rod, makes full use of space, reduces local accumulation, increases the storage capacity per unit time, and facilitates subsequent waste processing.
Smart Images

Figure CN223719647U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to drawing film processing technical field especially relates to a drawing film production die cutting waste collecting mechanism. BACKGROUND
[0002] In the large-scale production factory of drawing film, the die cutting machine on the drawing film production line works continuously. When the die cutting machine accurately cuts the drawing film and produces various shapes of waste, the die cutting waste collecting mechanism is installed near the waste outlet of the die cutting machine. It collects the waste discharged from the die cutting machine in real time, such as some corner excess materials, small pieces of drawing film waste of irregular shape produced in the cutting process, etc. This can ensure the neatness of the production workshop and prevent the waste from accumulating around the machine to affect the normal operation of the production equipment and the operation space of the workers.
[0003] In the prior art, some devices use a spiral conveying device in the process of conveying waste from the die cutting equipment to the collecting mechanism. This device has a rotating spiral blade inside, and the waste falls on the spiral blade. As the spiral blade rotates, the waste will be evenly distributed in the collecting groove along the spiral groove.
[0004] However, in actual use, if the waste cannot be evenly placed outside the storage rod, it will cause some areas to accumulate too much waste, while other areas have very little waste. This will make the space of the storage rod cannot be fully and reasonably utilized, for example, a large amount of waste is accumulated on one side of the storage rod, which will soon occupy a lot of space, while the other side still has a lot of available space, resulting in the need to clean the entire storage mechanism more frequently, reducing the total amount of waste that can be stored per unit of time. To solve the above problems, the present application provides a die cutting waste collecting mechanism for drawing film production. UTILITY MODEL CONTENTS
[0005] To overcome the above shortcomings, the utility model provides a die cutting waste collecting mechanism for drawing film production, which aims to improve the problem of uneven placement of waste on the storage rod in some devices in the prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A die cutting waste collecting mechanism for drawing film production, comprising an operation machine box, a reciprocating mechanism is fixedly connected to the outer right side bottom end of the operation machine box, a fixed rod is fixedly connected to the outer right side front end of the operation machine box, a support mounting plate is fixedly connected to the other end of the fixed rod, an installation base plate is fixedly connected to the outer top end rear side of the support mounting plate, an installation mechanism is fixedly connected to the top of the installation base plate, and a control switch is fixedly connected to the top front side of the operation machine box.
[0008] The reciprocating mechanism includes a mounting plate one, the top of the mounting plate one is fixedly connected with a motor, the driving end of the motor is fixedly connected with a transmission assembly, the inside of the support mounting plate is fixedly connected with a rotating rod, the other end of the rotating rod is fixedly connected with a driven wheel, the outside of the rotating rod is fixedly connected with a groove rod, the outside of the groove rod is slidably connected with a sliding ring, the top of the sliding ring is fixedly connected with a sliding adjusting plate, the top of the sliding adjusting plate is fixedly connected with a guide ring mounting rod, the outside of the mounting plate one is fixedly connected to the outside right side of the operation case;
[0009] As a further description of the above technical solution:
[0010] The transmission assembly includes a driving wheel, the outside of the driving wheel is sleeved with a belt, and the outside of the driving wheel is fixedly connected to the outside of the motor;
[0011] As a further description of the above technical solution:
[0012] The mounting mechanism includes a mounting bracket, the inside of the mounting bracket is fixedly connected with a connecting shaft, the outside of the connecting shaft is rotatably connected with a rotating clamping plate, the outside bottom end of the rotating clamping plate is fixedly connected with an extension rod, the outside of the extension rod is sleeved with a return spring, the other end of the rotating clamping plate is fixedly connected with a positioning clamping rod, and the outside of the mounting bracket is fixedly connected to the outside top end of the mounting base plate;
[0013] As a further description of the above technical solution:
[0014] The outside front side of the sliding adjusting plate is fixedly connected with a spring one, and the other end of the spring one is fixedly connected to the outside of the guide ring mounting rod;
[0015] As a further description of the above technical solution:
[0016] The right end rear side of the operation case is fixedly connected with a containing rod, and the left and right sides of the containing rod are fixedly connected with containing check rings;
[0017] As a further description of the above technical solution:
[0018] The outside of the locking bolt is engaged with the inside of the positioning clamping rod;
[0019] As a further description of the above technical solution:
[0020] The outside bottom end of the guide ring mounting rod is slidably connected to the outside of the groove rod, and the outside of the spring one is slidably connected to the outside of the groove rod;
[0021] As a further description of the above technical solution:
[0022] One end of the reset spring is fixedly connected to the outer bottom end of the rotating clamping plate, and the other end of the reset spring is fixedly connected to the outer top end of the mounting base plate.
[0023] The utility model has the advantages of the following beneficial effects:
[0024] 1、the utility model discloses, through the drive motor, make motor can drive driving wheel and make driving wheel rotate through the belt and drive driven wheel, make sliding adjustment board can reciprocating slide in the outside of recessed groove pole, can then guide the even placement of waste in the outside of storage rod through the guide ring installation pole, when waste can be even placed in the outside of storage rod through the guide ring installation pole, can make full use of the space around storage rod. Will not appear partial waste accumulation too much, and other part space idling condition.
[0025] 2、the utility model discloses, first pull out locking bolt, make the positioning clamping rod cancel locking state, then through press rotating clamping plate, make rotating clamping plate can extrude telescopic rod, make telescopic rod can extrude reset spring, make reset spring produce deformation, then can make rotating clamping plate through positioning clamping rod and separate the inside of mounting base plate, then can take out storage rod, and the subsequent processing of waste is favorable to the disassembly of storage rod. When the waste on storage rod accumulates to a certain degree, dismounts storage rod, directly pours or removes waste in greater waste treatment container. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a kind of drawing film production's die cutting waste collection mechanism's stereogram schematic view that the utility model proposes;
[0027] Figure 2 It is the structure schematic view of the storage rod of the drawing film production's die cutting waste collection mechanism that the utility model proposes;
[0028] Figure 3 It is Figure 2 It is the enlarged view of A in the middle;
[0029] Figure 4 It is the structure schematic view of the sliding adjustment board of the drawing film production's die cutting waste collection mechanism that the utility model proposes.
[0030] LEGEND:
[0031] 1, operation machine box; 2, mounting plate one; 3, motor; 4, driving wheel; 5, belt; 6, rotating rod; 7, driven wheel; 8, groove rod; 9, sliding ring; 10, support mounting plate; 11, fixed rod; 12, sliding adjusting plate; 13, guide ring mounting rod; 14, spring one; 15, mounting base plate; 16, mounting frame; 17, connecting shaft; 18, telescopic rod; 19, return spring; 20, rotating clamping plate; 21, positioning clamping rod; 22, locking bolt; 23, storage rod; 24, storage check ring; 25, control switch. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0033] Referring to Figures 1 to 3 An embodiment provided by the utility model: a die cutting waste collecting mechanism for drawing film production, comprising an operation machine box 1, the operation machine box 1 is the core carrier of the whole mechanism, usually made of solid and durable metal materials, such as high-quality cold-rolled steel plate, with good compression resistance and impact resistance, which can effectively protect the internal precise electronic components and mechanical structure, the outer right side bottom end of the operation machine box 1 is fixedly connected with a reciprocating mechanism, the outer right side front end of the operation machine box 1 is fixedly connected with a fixed rod 11, the fixed rod 11 is made of high-strength metal materials, such as stainless steel, with good rigidity and corrosion resistance, the fixed rod 11 provides stable and reliable support for the support mounting plate 10, ensuring that the support mounting plate 10 does not shake or displace when bearing other components, the other end of the fixed rod 11 is fixedly connected with the support mounting plate 10, the support mounting plate 10 is an important bearing component, made of thick metal plates, such as aluminum alloy plates, the surface of the support mounting plate 10 is treated, with good flatness and rust resistance, the outer top rear side of the support mounting plate 10 is fixedly connected with a mounting base plate 15, the mounting base plate 15 provides a stable foundation for the mounting mechanism, the mounting base plate 15 is made of high-strength metal materials, such as carbon steel, and is precisely machined, with high surface flatness, which can ensure accurate installation and stable operation of the mounting mechanism, the top of the mounting base plate 15 is fixedly connected with a mounting mechanism;
[0034] The mounting mechanism comprises a mounting frame 16, which is the main frame of the mounting mechanism and is made of a solid metal profile, such as a stainless steel square tube, and is fixed firmly on the outer top end of the mounting base plate 15 by welding. The inside of the mounting frame 16 is fixedly connected with a connecting shaft 17, which is a key component for realizing the rotation of the rotating clamping plate 20. The connecting shaft 17 is made of high-strength alloy steel and is subjected to quenching and grinding treatment, so that it has high surface hardness, low roughness, good wear resistance and rotation performance. The outer end of the connecting shaft 17 is rotatably connected with the rotating clamping plate 20, which is made of high-strength metal plate, such as carbon steel, and is processed by bending and stamping, so that it has good structural strength and toughness. The outer bottom end of the rotating clamping plate 20 is fixedly connected with an extension rod 18, which is made of high-strength metal material, such as aluminum alloy, and is internally provided with a precise extension structure, so that its length can be adjusted according to actual needs. The outer end of the extension rod 18 is sleeved with a return spring 19, which is made of high-elasticity and high-strength alloy spring steel wire and has excellent elastic recovery capacity. When the rotating clamping plate 20 is subjected to external force during operation, the extension rod 18 will be correspondingly extended or retracted, and the return spring 19 will generate elastic force, so that the rotating clamping plate 20 can quickly return to the initial position after the force is removed.
[0035] The positioning clamping rod 21 is fixedly connected to the other end of the rotating clamping plate 20 and is made of solid metal material, such as stainless steel. The shape and size of the positioning clamping rod 21 are designed according to the shape and size of the waste container, so that it can tightly fit with the clamping groove on the waste container, realize accurate positioning and fixing of the waste container, prevent displacement or shaking of the container during waste collection, and prevent displacement or shaking of the container during waste collection. The outer end of the mounting frame 16 is fixedly connected to the outer top end of the mounting base plate 15. The top front side of the operation case 1 is fixedly connected with a control switch 25, which is a key component for interaction between the operator and the entire mechanism. The control switch 25 has an ergonomic design, comfortable button touch and obvious feedback, which facilitates the operation of the staff.
[0036] The reciprocating mechanism comprises a mounting plate 2, which is the mounting base of the entire reciprocating mechanism and is usually made of a solid metal plate, such as a Q345 steel plate. The top of the mounting plate 2 is fixedly connected with a motor 3. The motor 3 is selected to have high torque and low speed characteristics, which can provide stable and strong power output for the entire mechanism. The driving end of the motor 3 is fixedly connected with a transmission assembly, which comprises a driving wheel 4 made of high-strength alloy steel and processed by precise forging and machining. The surface hardness of the driving wheel 4 is high and the roughness is low, which ensures good wear resistance and stability during high-speed rotation. The outside of the driving wheel 4 is sleeved with a belt 5 made of rubber material with high strength, high flexibility and good wear resistance. High-strength fiber lines are embedded in the belt 5 to enhance its tensile strength. The outside of the driving wheel 4 is fixedly connected to the outside of the motor 3.
[0037] The inside of the support mounting plate 10 is fixedly connected with a rotating rod 6 made of high-strength alloy shaft material, such as chromium-molybdenum alloy steel, which is treated by quenching and tempering to have good toughness and rigidity. The other end of the rotating rod 6 is fixedly connected with a driven wheel 7 made of high-strength alloy steel and processed by precise machining. The outer diameter of the driven wheel 7 is designed according to the transmission ratio requirements. The outside of the rotating rod 6 is fixedly connected with a groove rod 8, which is designed with one or more precise grooves on the outside. The shape and size of the grooves are matched with the internal structure of the sliding ring 9. The outside of the groove rod 8 is slidably connected with the sliding ring 9, which is designed with a protruding structure matched with the groove rod 8. Through this sliding fit, the sliding ring 9 can smoothly slide on the outside of the groove rod 8.
[0038] The top of the sliding ring 9 is fixedly connected with a sliding adjustment plate 12 made of lightweight but solid metal plate, such as aluminum alloy plate. The shape and size of the sliding adjustment plate 12 are carefully designed to adjust the movement range and speed of the sliding ring 9 according to actual requirements. The top of the sliding adjustment plate 12 is fixedly connected with a guide ring mounting rod 13 for mounting a guide ring. The guide ring mounting rod 13 is made of high-strength metal material, such as carbon steel, which provides a stable mounting base for the guide ring to ensure that the guide ring can accurately play its guiding role during the operation of the entire reciprocating mechanism. The outside of the mounting plate 2 is fixedly connected to the outside right side of the operating machine box 1.
[0039] Referring to Figures 3 to 4The outer front side of the sliding adjusting plate 12 is fixedly connected with a spring 14. The spring 14 is a key elastic component, which is made of high-elasticity and high-strength alloy spring steel wire and has excellent elastic recovery capacity and fatigue resistance. The other end of the spring 14 is fixedly connected to the outside of the guide ring mounting rod 13. The outer right end rear side of the operation machine box 1 is fixedly connected with a storage rod 23 made of solid metal material, such as stainless steel pipe. The length and diameter of the storage rod 23 are designed according to actual storage requirements. The storage rod 23 is used to facilitate the storage of waste. The outer left and right sides of the storage rod 23 are fixedly connected with storage blocking rings 24. The inner diameter of the storage blocking ring 24 is slightly larger than the outer diameter of the storage rod 23, and the storage blocking ring 24 is connected with the storage rod 23 by bolt fastening to ensure that it will not loosen during use.
[0040] The outer side of the mounting base plate 15 is slidingly connected with a locking bolt 22. By rotating the locking bolt 22, the locking bolt 22 is slidingly connected to the mounting base plate 15, and then the protruding structure on the outer side of the locking bolt 22 is clamped with the inner clamping groove of the positioning clamping rod 21, so as to realize accurate positioning and fixing of the mounting mechanism, and ensure that the mounting mechanism will not shift or shake during waste collection. The outer side of the locking bolt 22 is clamped with the inner side of the positioning clamping rod 21. The outer bottom end of the guide ring mounting rod 13 is slidingly connected to the outer side of the groove rod 8. The outer side of the spring 14 is slidingly connected to the outer side of the groove rod 8. One end of the return spring 19 is fixedly connected to the outer bottom end of the rotating clamping plate 20. The other end of the return spring 19 is fixedly connected to the outer top end of the mounting base plate 15. When the rotating clamping plate 20 is rotated by external force during operation, the return spring 19 will be stretched or compressed to store elastic potential energy. When the external force disappears, the return spring 19 releases the elastic potential energy to pull the rotating clamping plate 20 back to the initial position, so that the positioning clamping rod 21 can always accurately position and fix the waste container, ensuring the smooth progress of the waste collection process.
[0041] Working principle: when the guide ring mounting rod 13 is reciprocated, the driving motor 3 is driven to rotate the driving wheel 4, which drives the driven wheel 7 to rotate through the belt 5, so that the sliding adjusting plate 12 can reciprocate on the outer side of the groove rod 8, and then the waste can be uniformly placed on the outer side of the storage rod 23 through the guide of the guide ring mounting rod 13.
[0042] When the storage rod 23 with too much waste is installed and dismounted, first, the locking bolt 22 is pulled out, so that the positioning clamping rod 21 is in the unlocked state, then the rotating clamping plate 20 is pressed, so that the rotating clamping plate 20 can extrude the telescopic rod 18, under the extrusion of the telescopic rod 18, the telescopic rod 18 can extrude the reset spring 19, so that the reset spring 19 is deformed, then the rotating clamping plate 20 can be separated from the inside of the mounting base plate 15 through the positioning clamping rod 21, then the storage rod 23 can be taken out, when installing, the rotating clamping plate 20 is loosened, so that the reset spring 19 rebounds, then the positioning clamping rod 21 can be clamped with the mounting base plate 15, then the locking bolt 22 is inserted, so that the positioning clamping rod 21 is in the locked state, then the installation of the storage rod 23 can be realized.
[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still modifies the technical solutions recorded in the foregoing embodiments, or makes equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A die cutting waste collection mechanism for the production of a drawing film, comprising an operating cabinet (1), characterized in that: The outer right side bottom end of the operation case (1) is fixedly connected with a reciprocating mechanism, the outer right side front end of the operation case (1) is fixedly connected with a fixed rod (11), the other end of the fixed rod (11) is fixedly connected with a support mounting plate (10), the outer top rear side of the support mounting plate (10) is fixedly connected with a mounting base plate (15), the top of the mounting base plate (15) is fixedly connected with a mounting mechanism, and the top front side of the operation case (1) is fixedly connected with a control switch (25). The reciprocating mechanism comprises a mounting plate one (2), the top of the mounting plate one (2) is fixedly connected with a motor (3), the driving end of the motor (3) is fixedly connected with a transmission assembly, the inner part of the support mounting plate (10) is fixedly connected with a rotating rod (6), the other end of the rotating rod (6) is fixedly connected with a driven wheel (7), the outer part of the rotating rod (6) is fixedly connected with a groove rod (8), the outer part of the groove rod (8) is slidably connected with a sliding ring (9), the top of the sliding ring (9) is fixedly connected with a sliding adjusting plate (12), the top of the sliding adjusting plate (12) is fixedly connected with a guide ring mounting rod (13), and the outer part of the mounting plate one (2) is fixedly connected to the outer right side of the operation case (1).
2. The die cutting waste collection mechanism for a graphic film production as claimed in claim 1, wherein: The transmission assembly comprises a driving wheel (4), the outer part of the driving wheel (4) is sleeved with a belt (5), and the outer part of the driving wheel (4) is fixedly connected to the outer part of the motor (3).
3. The die cutting waste collection mechanism for a graphic film production as claimed in claim 1, wherein: The mounting mechanism comprises a mounting frame (16), the inner part of the mounting frame (16) is fixedly connected with a connecting shaft (17), the outer part of the connecting shaft (17) is rotatably connected with a rotating clamping plate (20), the outer bottom end of the rotating clamping plate (20) is fixedly connected with a telescopic rod (18), the outer part of the telescopic rod (18) is sleeved with a reset spring (19), the other end of the rotating clamping plate (20) is fixedly connected with a positioning clamping rod (21), and the outer part of the mounting frame (16) is fixedly connected to the outer top end of the mounting base plate (15).
4. The die cutting waste collection mechanism for a graphic film production as claimed in claim 1, wherein: The outer front side of the sliding adjusting plate (12) is fixedly connected with a spring one (14), and the other end of the spring one (14) is fixedly connected to the outer part of the guide ring mounting rod (13).
5. The die cutting waste collection mechanism for a graphic film production as claimed in claim 1 wherein: The outer right end rear side of the operation case (1) is fixedly connected with a containing rod (23), and the outer left and right sides of the containing rod (23) are fixedly connected with containing check rings (24).
6. A die cutting waste collection mechanism for a graphic film production as recited in claim 3, wherein: The outer part of the locking bolt (22) is clamped with the inner part of the positioning clamping rod (21).
7. The die cut waste collection mechanism for a graphic film production as claimed in claim 4 wherein: The outer bottom end of the guide ring mounting rod (13) is slidably connected to the outer part of the groove rod (8), and the outer part of the spring one (14) is slidably connected to the outer part of the groove rod (8).
8. The die cutting waste collection mechanism for a graphic film production as claimed in claim 3, wherein: One end of the reset spring (19) is fixedly connected to the outer bottom end of the rotating clamping plate (20), and the other end of the reset spring (19) is fixedly connected to the outer top end of the mounting base plate (15).