Large-flow discharging device easy to clean and matched material cutting device
By designing an easy-to-clean, high-flow discharge device in the polymer processing unit, combined with the detachable connection of the diverter head and ball valve and the lifting of the robotic arm, the problem of melt residue was solved, achieving a simple and efficient cleaning and discharge effect, and reducing costs.
Patent Information
- Application Number
- CN202520172426.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-26
AI Technical Summary
Traditional polyester plants have complex melt pipelines in their high-flow-rate discharge mechanisms, resulting in a lot of melt residue, which affects the difficulty and cost of cleaning. Furthermore, existing improvement solutions increase the difficulty and cost of manufacturing ball valves.
Design an easy-to-clean, high-flow-rate discharge device that combines a discharge mechanism with a diversion mechanism. A melt flow channel is formed inside the casing of the diversion head. The diversion head is detachably connected to the lower body of the ball valve. Cleaning is achieved by combining the lifting and lowering of a robotic arm. The diversion head is a double-layer or single-layer cast strip head type with staggered cast strip holes. It is used in conjunction with a cutting device to improve the cutting rate.
It enables simple cleaning of the melt flow channel, reduces cleaning difficulty, ensures user experience and material output efficiency, improves cutting speed, and reduces manufacturing costs.
Smart Images

Figure CN223720132U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polymer processing technical field, concretely is a big flow discharging device and the matched cutting device of easy cleaning. BACKGROUND
[0002] Polymer processing refers to the process of converting polymer raw materials (such as plastics, rubber, fiber, etc.) into finished products or semi-finished products with specific shape, size and performance through a series of processing methods and processes. This process involves polymer melting, molding, curing and other steps to meet the needs of different application fields.
[0003] The large-flow discharging mechanism of the traditional polyester device often uses a wide casting head to cooperate with a downward spreading discharge valve for discharging. In this process, the melt pipe is often expanded to a wide and flat shape to correspond to the wide casting head. This often causes complex melt pipes, which can cause more melt residue for liquid crystal polymers, affecting subsequent cleaning and increasing labor intensity.
[0004] To solve the above technical problems, the prior art considers placing the casting hole in the ball valve, which improves the difficulty of cleaning the casting hole to some extent. However, with the increase in the number of discharge holes, the diameter of the ball valve needs to be increased accordingly, which increases the difficulty in the manufacturing process and increases the manufacturing cost, affecting the user experience. UTILITY MODEL CONTENT
[0005] To overcome the defects in the above prior art, the first utility model of the present utility model aims to provide a large-flow discharging device that is easy to clean. The discharging device has a clever structure that can effectively clean the flow divider and the melt flow channel, ensuring cleaning effectiveness without the need to increase the diameter of the ball valve, saving manufacturing costs, enhancing user experience, and facilitating the promotion and application of the above-mentioned large-flow discharging device in the polymer processing technical field. The second utility model of the present utility model aims to provide a matched cutting device based on the above-mentioned large-flow discharging device, which can greatly improve the cutting rate, ensure the cutting quality, and thus ensure the product yield.
[0006] The above-mentioned large-flow discharging device and the above-mentioned matched cutting device are technically related and belong to the same utility model concept.
[0007] To achieve the above first utility model purposes, the utility model discloses the following technical scheme: a big -flow discharge device easy to clean is installed at the bottom of the reaction kettle, and the reaction kettle has a discharge port; the discharge device includes the discharge mechanism with the internal discharge channel and the shunt mechanism, and the discharge mechanism is installed between the discharge port and the shunt mechanism; the shunt mechanism includes the shunt head shell and the shunt head, the shunt head shell forms the melt runner inside, and the shunt head shell is installed at the bottom of the discharge mechanism and is communicated; the shunt head has a plurality of cast strip holes and is installed in the melt runner.
[0008] As a preferred scheme of the utility model, the discharge mechanism includes the ball valve upper body, the ball valve lower body, the discharge ball body with the internal discharge channel and the valve rod that changes the size of the discharge port by driving the discharge ball body to rotate, the ball valve upper body is sealedly connected to the bottom of the reaction kettle, the ball valve lower body is connected to the ball valve upper body, and the two form cavities for installing the discharge ball body inside, the valve rod is installed to the side of the discharge ball body and partially extends to the outside of the cavity, and the shunt head shell is installed to the bottom of the ball valve lower body and is communicated.
[0009] As a preferred scheme of the utility model, the ball valve upper body and the ball valve lower body are internally installed with valve seat sealing pieces, and the pressure between the discharge ball body and the valve seat sealing piece is controlled by the tightness of the locking piece on the flange at the connecting place of the ball valve upper body and the ball valve lower body.
[0010] As a preferred scheme of the utility model, the shunt head shell and the shunt head are detachably connected; the melt runner is outwardly expanded from the top to the bottom.
[0011] As a preferred scheme of the utility model, the shunt head bottom is provided with a mechanical arm connecting shaft for connecting with the connecting seat on the mechanical arm, and the mechanical arm is connected with the mechanical arm connecting shaft to drive the lifting of the shunt head.
[0012] As a preferred scheme of the utility model, a torsion rod insertion hole for inserting a torsion rod is formed in the wall surface of the mechanical arm connecting shaft.
[0013] As a preferred scheme of the utility model, the shunt head is a double-layer cast strip head type shunt head, the double-layer cast strip head type shunt head includes an upper cast strip head and a lower cast strip head, the upper cast strip head has upper cast strip holes, the lower cast strip head has lower cast strip holes, and the upper cast strip holes and the lower cast strip holes are staggered.
[0014] As a preferred scheme of the utility model, the double-layer cast strip head type shunt head is provided with a melt shunt ring below, and the number of the upper cast strip holes and the lower cast strip holes determines the height of the melt shunt ring.
[0015] As a preferred scheme of the utility model, the flow dividing head is a single-layer strip casting head type flow dividing head, and a plurality of single-layer strip casting holes penetrating through the bottom are formed in the single-layer strip casting head type flow dividing head.
[0016] Compared with the prior art, the utility model discloses a kind of easily cleaned large-flow discharge devices, which has a clever structure, a discharge mechanism with an internal discharge passage and a flow dividing mechanism are provided, the discharge mechanism is installed between the discharge port and the flow dividing mechanism, the flow dividing mechanism includes a flow dividing head housing and a flow dividing head, the discharge passage on the discharge mechanism and the melt flow passage between the discharge passage and the strip casting hole are single passage structures, compared with the passage in the prior art, the structure is simple, the wall is smooth, which can greatly reduce the probability of material body staying in the passage, thereby facilitating subsequent cleaning of the melt flow passage, reducing the difficulty of cleaning, ensuring the use effect, enhancing the use experience, and facilitating the promotion and application of the above-mentioned easily cleaned large-flow discharge device in the polymer processing technology field.
[0017] To achieve the above-mentioned second utility model purpose, the utility model adopts the following technical scheme: a matched cutting device is installed on the side of the above-mentioned easily cleaned large-flow discharge device and is used to guide and connect the material strip coming out of the strip casting hole, and the material strip is cut; the cutting device includes an upper water tank material guiding disc, a lower water tank material guiding disc, a plurality of feeding water flow pipes, a plurality of spraying water pipes, an upper water tank material pressing roller, an upper water tank material guiding roller, a lower water tank material pressing roller, a granulator, an upper water tank, a lower water tank, and a support frame; the upper water tank material guiding disc is installed on the upper water tank to guide and connect the material strip; the lower water tank material guiding disc is installed on the lower water tank to guide and connect another material strip; a plurality of feeding water flow pipes are respectively installed in the upper water tank material guiding disc and the lower water tank material guiding disc; a plurality of spraying water pipes are installed on the top of the upper water tank and the lower water tank; the upper water tank and the lower water tank are installed along the height direction of the support frame; the upper water tank material pressing roller is installed at the guiding outlet of the upper water tank; the material strip is transferred between the upper water tank material pressing roller and the upper water tank material guiding roller to the lower water tank material pressing roller in the lower water tank; and the material strip is finally cut in the granulator.
[0018] Compared with the prior art, the utility model has the beneficial effects that the above-mentioned cutting device is matched with the above-mentioned discharge device for use, which can effectively ensure the discharge effect and improve the cutting rate. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 is a structure sectional view of the easily cleaned large-flow discharge device in the utility model embodiment;
[0020] Figure 2is a structure bottom view of the double-layer casting head type flow distribution head in the embodiment of the utility model;
[0021] Figure 3 is a structure diagram of the single-layer casting head type flow distribution head in the embodiment of the utility model;
[0022] Figure 4 is a structure bottom view of the single-layer casting head type flow distribution head in the embodiment of the utility model;
[0023] Figure 5 is a layout top view of the water tank when the cutting device cuts materials in the embodiment of the utility model;
[0024] Figure 6 is a layout partial enlarged view of the water tank material guide disc when cutting particles;
[0025] Figure 7 is a layout top view of the water tank position when cutting particles end in the embodiment of the utility model;
[0026] Figure 8 is a structure diagram of the flow distribution head lifting mechanical arm;
[0027] Figure 9 is a structure diagram of the double-layer water tank.
[0028] Signs: 1, reaction kettle;1-1, discharge port;2, ball valve upper body;3, valve stem;4, ball valve lower body;5, discharge ball body;5-1, discharge channel;5-2, cavity;6, flow distribution head shell;6-1, melt runner;7, connecting thread;8, upper casting belt hole;9, lower casting belt hole;10, valve seat sealing element;11, double-layer casting head type flow distribution head;12, melt flow distribution ring;13, mechanical arm connecting shaft;14, torsion bar insertion hole;15, upper casting head;16, lower casting head;17, upper water tank material guide disc;18, lower water tank material guide disc;19, feeding water flow pipe;20, spraying water pipe;21, upper water tank material pressing roller;22, upper water tank material guide roller;23, lower water tank material pressing roller;24, cutting machine;25, upper water tank;26, lower water tank;27, support frame;28, material strip;29, sliding guide rail;30, locking element;31, single-layer casting head type flow distribution head;32, single-layer casting belt hole;33, mechanical arm;34, mechanical arm guide rail;35, connection seat. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the following will describe the utility model through the specific embodiments shown in the drawings. However, it should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.
[0030] In the description of the utility model, it needs to explain, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or position relation based on the orientation or position relation shown in the drawing, just for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore, it cannot be understood as a limitation on the utility model.
[0031] The utility model will be explained in detail below in combination with the drawings.
[0032] The utility model discloses a large-flow discharge device easy to clean, install at the bottom of the reaction kettle 1, mainly for discharging, also want to facilitate its cleaning, reduce the probability of material body staying on the wall, the above-mentioned reaction kettle 1 has the discharge port 1-1, and the discharge device is sealedly connected at the above-mentioned discharge port 1-1, to ensure that the probability of material body leakage is reduced while discharging.In order to simplify the structure of melt runner, facilitate its cleaning, it is provided with discharge mechanism and shunt mechanism in the embodiment, specifically, the above-mentioned discharge mechanism includes ball valve upper body 2, ball valve lower body 4, discharge ball body 5 with discharge channel 5-1 in the inside and the valve stem 3 for changing the size of the above-mentioned discharge port 1-1 by driving the rotation of the above-mentioned discharge ball body 5, the above-mentioned ball valve upper body 2 is sealedly connected at the bottom of the above-mentioned reaction kettle 1, i.e. the discharge device is sealedly connected at the above-mentioned discharge port 1-1, the above-mentioned ball valve lower body 4 is connected with the above-mentioned ball valve upper body 2, and the cavity 5-2 for installing the above-mentioned discharge ball body 5 is formed in the inside of the two, wherein, the ball valve upper body 2 and the ball valve lower body 4 are detachable structure, on the one hand, the discharge ball body 5 is installed in the cavity 5-2 formed by the two, on the other hand, the cavity 5-2 is cleaned and the cleaning effect is ensured.The valve stem 3 is installed at the side of the above-mentioned discharge ball body 5 and partially extends to the outside of the above-mentioned cavity 5-2, to facilitate the control of the discharge ball body 5, i.e. the opening and closing of the discharge ball body 5 is controlled by the valve stem 3, specifically, the size of the above-mentioned discharge port 1-1 is changed by the valve stem 3 to push the above-mentioned discharge ball body 5, so that the discharge rate and discharge volume of the material can be changed.In order to further ensure the sealing, the valve seat sealing element 10 is arranged between the above-mentioned ball valve upper body 2 and the above-mentioned ball valve lower body 4, the valve seat sealing element 10 is a sealing ring structure, the valve seat sealing element 10 is installed in the inside of the above-mentioned ball valve upper body 2 and the above-mentioned ball valve lower body 4, and the pressure between the above-mentioned discharge ball body 5 and the above-mentioned valve seat sealing element 10 is controlled by the tightness of the locking element 30 on the flange at the connecting place of the above-mentioned ball valve upper body 2 and the above-mentioned ball valve lower body 4, and the locking element 30 is a locking bolt with simple structure and convenient connection.The gasket is placed between the flanges to further realize sealing.
[0033] The above-mentioned flow distribution mechanism includes a flow distribution head shell 6 and a flow distribution head. The flow distribution head shell 6 is outwardly expanded from top to bottom as a whole. The inner wall of the outwardly expanded structure is a smooth wall without zigzag structure, which helps to reduce the contact area between the strip 28 and the inner wall of the flow distribution head shell 6 under high temperature condition, and reduces the possibility of bonding. Especially when working under high temperature condition, the outwardly expanded structure can reduce the bonding between the strip 28 and the flow distribution head shell 6, thereby reducing the probability of the material adhering to the inner wall of the flow distribution head shell 6, so as to facilitate the cleaning of the flow distribution head shell 6 in the later stage and ensure the cleaning effect. The outwardly expanded design can also make the flow of the molten material smoothly transition from rotary motion to linear motion, thereby ensuring the uniformity of the plastic melt during extrusion. The flow distribution head shell 6 is internally formed with a melt flow channel 6-1. Similarly, the melt flow channel 6-1 is outwardly expanded from top to bottom. The center axis of the discharge channel 5-1 can be located on the same straight line as the center axis of the melt flow channel 6-1 during discharging, thereby ensuring the discharging efficiency. The flow distribution head shell 6 is installed at the bottom of the ball valve lower body 4 and is connected and arranged. The flow distribution head, i.e. the strip casting head, has a plurality of strip casting holes and is installed in the melt flow channel 6-1. The main function of the flow distribution head is to extrude and distribute the polymer in a molten state and form a strand belt. The flow distribution head, the flow distribution head shell 6 and the discharge mechanism are also provided with heating elements for heating the material, which can ensure the flowability of the material during discharging and prevent the material from solidifying during cleaning. The heating element can be a heating sheet or a heating wire or other structure, which is mainly used to heat the material to ensure uniform flow of the material in the flow distribution head and the flow distribution head shell and avoid uneven flow caused by uneven temperature. The material, especially the plastic melt, needs to maintain a certain temperature during the extrusion process to ensure its flowability and plasticizing effect. The heating element can provide continuous external heat to heat the polymer melt from solid state to molten state, maintain the appropriate processing temperature, and thus ensure the quality of the subsequent production. The heating element can also be electric heating, steam or heat conducting oil heating. In order to further ensure the stability of the temperature, a heat preservation device can also be arranged at the discharge mechanism and the flow distribution mechanism. The heat preservation device can be heat preservation cotton, heat preservation cover or other devices that can meet the heat preservation requirement.
[0034] The upper part of the flow distribution head shell 6 is connected with the ball valve lower body 4 through a flange and connecting bolts, and a sealing gasket is arranged in the middle of the flange. The flow distribution head shell 6 and the flow distribution head are connected by a connecting thread 7. Specifically, the inner bottom of the flow distribution head shell 6 is provided with an internal thread, and the flow distribution head is provided with an external thread matched with the internal thread. The flow distribution head and the flow distribution head shell 6 are connected by threads, which is convenient for frequent disassembly and cleaning.
[0035] As Figure 8As shown, the bottom of the above-mentioned flow divider is provided with a mechanical arm connecting shaft 13 for connecting with the adapter seat 35 on the mechanical arm 33, the adapter seat 35 is placed on the mechanical arm 33, the mechanical arm 33 is arranged on the mechanical arm guide rail 34, the above-mentioned mechanical arm connecting shaft 13 is connected through the above-mentioned mechanical arm 33 to drive the above-mentioned flow divider to lift. The wall surface of the above-mentioned mechanical arm connecting shaft 13 is provided with a torsion rod insertion hole 14 for inserting a torsion rod. The mechanical arm 33 lowers the flow divider to separate the flow divider from the flow divider shell 6, that is, the flow divider and the melt flow channel 6-1 can be cleaned thoroughly to ensure no residual material.
[0036] As shown, Figures 1 to 2 In the embodiment, the above-mentioned flow divider is a double-layer casting head type flow divider 11, which is in the shape of a whole cone. Specifically, the above-mentioned double-layer casting head type flow divider 11 includes an upper casting head 15 and a lower casting head 16. The above-mentioned upper casting head 15 has an upper casting hole 8, and the above-mentioned lower casting head 16 has a lower casting hole 9. A melt flow divider ring 12 is arranged below the double-layer casting head type flow divider 11. The upper casting hole 8 is arranged at the outer ring of the melt flow divider ring 12, and the lower casting hole 9 is arranged at the inner ring of the melt flow divider ring 12. The casting holes are arranged in a circle on the upper casting head 15 and the lower casting head 16, and the number of the casting holes is determined according to the area size of the upper casting head 15 and the lower casting head 16. According to the material characteristics and the material cooling method, the casting holes at the inner ring and the outer ring of the same casting head can be arranged alternately or closely, or only one circle of casting holes can be arranged, which can reduce the adhesion of different liquid crystal polymer strips 28 during pelletizing. The position of the peak top of the melt flow divider ring 12 is determined according to the number of the casting holes of the upper casting head 15 and the lower casting head 16, which ensures that the melt is evenly distributed to all the casting holes of the upper casting head 15 and the lower casting head 16, as shown in detail in Figure 1 、 Figure 2
[0037] In the embodiment, a cutting device matched with the above-mentioned discharging device is also arranged, as shown in Figures 5 to 9 As shown, a complete cutting device is mainly composed of an upper tank material guide plate 17, a lower tank material guide plate 18, a feeding water flow pipe 19, a spraying water pipe 20 for cooling the material, an upper tank material pressing roller 21, an upper tank material guide roller 22, a lower tank material pressing roller 23, a cutting granulator 24, an upper tank 25, a lower tank 26, and a support frame 27. The upper tank material guide plate 17 is installed on the side of the upper casting head 15 and is installed in the upper tank 25 for guiding the material strip 28 from the upper casting head hole 8. The lower tank material guide plate 18 is installed on the side of the lower casting head 16 and is installed in the lower tank 26 for guiding the material strip 28 from the lower casting head hole 9. The simultaneous slitting of multiple material strips 28 is realized, the cutting speed is improved, and the product quality is ensured. Multiple feeding water flow pipes 19 are installed in the upper tank material guide plate 17 and the lower tank material guide plate 18. Multiple spraying water pipes 20 are installed on the top of the upper tank 25 and the lower tank 26. The upper tank 25 and the lower tank 26 are installed along the height direction of the support frame 27. The upper tank material pressing roller 21 is installed at the exit of the upper tank 25. The material strip 28 is located between the upper tank material pressing roller 21 and the upper tank material guide roller 22 and is then transferred to the lower tank material pressing roller 23 in the lower tank 26. Finally, the material strip 28 reaches the cutting granulator 24 for cutting. A drying machine, a vibrating screen, a bin, and the like can be connected after the cutting granulator 24.
[0038] The number of the upper tank material guide plate 17 and the lower tank material guide plate 18 can be set to multiple according to the needs, which are distributed in a ring shape, i.e., cutting from multiple directions to improve the discharging rate. In this embodiment, the water tank is composed of at least two one-layer or multi-layer belt stretchable material guide plates. Preferably, four double-layer water tanks are used. The water tank can surround a circle to connect the material strip 28 from the upper casting head 15 and the lower casting head 16.
[0039] When the material guide plate on the water tank retracts, the mechanical arm 33 can lower the flow divider below the water tank height for cleaning. When the material guide plate on the water tank extends, it can catch the material strip 28 flowing from the casting head. The upper tank material guide plate 17 and the lower tank material guide plate 18 can be installed on the sliding guide rail 29, respectively. Sliding blocks are installed at the bottom of the upper tank material guide plate 17 and the lower tank material guide plate 18. The upper tank material guide plate 17 and the lower tank material guide plate 18 can be driven by driving elements such as driving cylinders to realize the extension and retraction of the upper tank material guide plate 17 and the lower tank material guide plate 18, thereby meeting the use requirements.
[0040] Embodiment 2: as Figures 3 to 4The embodiment is different from the embodiment 1, and the embodiment is characterized in that the large-flow discharging device easy to clean is used, and the melt flow ring 12 is removed, and only a circle of the strip head is arranged at the bottom, that is, the above-mentioned flow head is a single-layer strip head type flow head 31, a plurality of single-layer strip holes 32 penetrating the bottom are arranged on the single-layer strip head type flow head 31, the plurality of single-layer strip holes 31 are arranged at intervals, and the cutting device is arranged at the side of the single-layer strip head type flow head 31, and the cutting device is similar to the cutting device in the embodiment 1.
[0041] The cutting device in the embodiment is composed of at least two water tanks with one-layer strip stretching and stretching material guiding plates, preferably four single-layer water tanks arranged in a ring shape, that is, the material is cut from multiple directions, and the discharging rate is improved.
[0042] The large-flow discharging device easy to clean in the above-mentioned embodiment is characterized in that the discharging mechanism and the flow mechanism are arranged, the discharging mechanism comprises the upper ball valve body 2, the lower ball valve body 4, the discharging ball body 5 with the discharging channel 5-1 in the interior and the valve rod 3, the flow mechanism comprises the flow head shell 6 and the flow head, the upper ball valve body 2 and the lower ball valve body 4, the lower ball valve body 4 and the flow head 6 and the flow head and the flow head shell 6 are detachably connected, the discharging channel 5-1 arranged on the discharging ball body 5 and the melt flow channel 6-1 between the discharging ball body 5 and the strip hole are single-channel structures, compared with the channel in the prior art, the structure is simple, the wall surface is smooth, the probability that the material stays in the channel is greatly reduced, the melt flow channel 6-1 and the flow head are cleaned, the cleaning difficulty is reduced, the use effect is ensured, the use experience is enhanced, and the large-flow discharging device easy to clean is facilitated to be popularized and applied in the polymer processing technical field.
[0043] The cutting device matched with the above-mentioned discharging device in the utility model is used, the discharging effect is effectively ensured, and the cutting rate is improved.
[0044] The above description of the disclosed embodiments enables a person skilled in the art to implement or use the utility model. Various modifications of the embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model; therefore, the utility model will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
[0045] Although the present document uses the figure reference 1, reactor; 1-1, discharge port; 2, ball valve upper body; 3, valve stem; 4, ball valve lower body; 5, discharge ball; 5-1, discharge channel; 5-2, cavity; 6, split head housing; 6-1, melt runner; 7, connecting thread; 8, upper casting band hole; 9, lower casting band hole; 10, valve seat seal; 11, double-layer casting band head split head; 12, melt split ring; 13, mechanical arm connecting shaft; 14, torsion bar jack; 15, upper casting band head; 16, lower casting band head; 17, upper water tank material guide plate; 18, lower water tank material guide plate; 19, feeding water flow pipe; 20, spraying water pipe; 21, upper water tank pressure roller; 22, upper water tank material guide roller; 23, lower water tank pressure roller; 24, granulator; 25, upper water tank; 26, lower water tank; 27, support frame; 28, material strip; 29, sliding guide rail; 30, locking piece; 31, single-layer casting band head split head; 32, single-layer casting band hole; 33, mechanical arm; 34, mechanical arm guide rail; 35, adapter seat and the like terms, but does not exclude the possibility of using other terms. Use these terms is only to facilitate the description and explanation of the essence of the present application; to be interpreted as any kind of additional restrictions are contrary to the spirit of the present application.
Claims
1. A large flow discharge device that is easy to clean, characterized by, The application discloses a discharging device for a reaction kettle (1) with a discharge port (1-1), which comprises a discharge mechanism with a discharge channel (5-1) and a flow distribution mechanism, the discharge mechanism is arranged between the discharge port (1-1) and the flow distribution mechanism, the flow distribution mechanism comprises a flow distribution head shell (6) and a flow distribution head, the flow distribution head shell (6) is internally formed with a melt flow channel (6-1), the flow distribution head shell (6) is arranged at the bottom of the discharge mechanism and is in communication, and the flow distribution head is arranged in the melt flow channel (6-1) and is provided with a plurality of strip casting holes.
2. A large flow discharge device easy to clean according to claim 1, characterized in that, The discharge mechanism comprises a ball valve upper body (2), a ball valve lower body (4), a discharge ball body (5) and a valve rod (3) for changing the size of the discharge port (1-1) by driving the discharge ball body (5) to rotate, the ball valve upper body (2) is sealingly connected to the bottom of the reaction kettle (1), the ball valve lower body (4) is connected to the ball valve upper body (2), and cavities (5-2) for arranging the discharge ball body (5) are formed in the ball valve upper body (2) and the ball valve lower body (4), the valve rod (3) is arranged at the side of the discharge ball body (5) and partially extends out of the cavity (5-2), and the flow distribution head shell (6) is arranged at the bottom of the ball valve lower body (4) and is in communication.
3. A large flow discharge device easy to clean according to claim 2, characterized in that, Valve seat sealing elements (10) are arranged in the ball valve upper body (2) and the ball valve lower body (4), and the pressure between the discharge ball body (5) and the valve seat sealing elements (10) is controlled by the tightness of locking elements (30) on the flanges at the connecting position of the ball valve upper body (2) and the ball valve lower body (4).
4. A large flow discharge device easy to clean according to claim 1, characterized in that, The flow distribution head shell (6) and the flow distribution head are detachably connected, and the melt flow channel (6-1) is arranged to be outwardly expanded from the top to the bottom.
5. A large flow discharge device easy to clean according to claim 4, characterized in that, A mechanical arm connecting shaft (13) is arranged at the bottom of the flow distribution head and is connected with a connecting seat (35) on a mechanical arm (33), and the mechanical arm (33) is connected with the mechanical arm connecting shaft (13) to drive the flow distribution head to ascend and descend.
6. A large flow discharge device easy to clean according to claim 5, characterized in that, A torsion rod insertion hole (14) is formed in the wall of the mechanical arm connecting shaft (13) and is used for inserting a torsion rod.
7. A large flow discharge device easy to clean according to claim 1, characterized in that, The flow distribution head is a double-layer strip casting head type flow distribution head (11), the double-layer strip casting head type flow distribution head (11) comprises an upper strip casting head (15) and a lower strip casting head (16), the upper strip casting head (15) is provided with upper strip casting holes (8), the lower strip casting head (16) is provided with lower strip casting holes (9), and the upper strip casting holes (8) and the lower strip casting holes (9) are arranged in a staggered mode.
8. A large flow discharge device easy to clean according to claim 7, characterized in that, A melt flow distribution ring (12) is arranged below the double-layer strip casting head type flow distribution head (11), and the number of the upper strip casting holes (8) and the lower strip casting holes (9) determines the height of the melt flow distribution ring (12).
9. A large flow discharge device easy to clean according to claim 1, characterized in that, The flow distribution head is a single-layer strip casting head type flow distribution head (31), and a plurality of single-layer strip casting holes (32) are formed in the single-layer strip casting head type flow distribution head (31) and penetrate through the bottom.
10. A matched cutting apparatus, characterized by, The utility model discloses a cutting device for cutting strip (28) which is guided from the hole of the casting belt of a large flow discharging device easy to clean as claimed in any one of claims 1 to 9, the cutting device comprising an upper tank guiding disc (17), a lower tank guiding disc (18), a feeding water flow pipe (19), a spraying water pipe (20), an upper tank pressing roller (21), an upper tank guiding roller (22), a lower tank pressing roller (23), a cutting machine (24), an upper tank (25), a lower tank (26) and a support frame (27), the upper tank guiding disc (17) is installed on the upper tank (25) for guiding the strip (28), the lower tank guiding disc (18) is installed on the lower tank (26) for guiding another strip (28), a plurality of feeding water flow pipes (19) are respectively installed in the upper tank guiding disc (17) and the lower tank guiding disc (18), a plurality of spraying water pipes (20) are installed on the top of the upper tank (25) and the lower tank (26), the upper tank (25) and the lower tank (26) are installed along the height direction of the support frame (27), the upper tank pressing roller (21) is installed at the guiding outlet of the upper tank (25), the strip (28) is located between the upper tank pressing roller (21) and the upper tank guiding roller (22) and then is transferred to the lower tank pressing roller (23) in the lower tank (26), and finally the strip (28) reaches the cutting machine (24) to realize cutting.