Overturning structure for adsorption forming die for installing female die on door plate
By designing a flipping mechanism driven by a double-headed cylinder and a geared motor, the door panel can be flipped bidirectionally to absorb the adsorption molding die. This solves the problem of high labor intensity caused by unidirectional flipping in the existing technology, improves demolding efficiency, and reduces frictional resistance.
Patent Information
- Application Number
- CN202520082747.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-14
AI Technical Summary
The existing door panel mounting negative mold adsorption molding mold flipping mechanism can only flip in one direction, resulting in high labor intensity for workers and affecting demolding efficiency.
A flipping structure for adsorption molding of female mold on door panel was designed. The flipping mechanism is driven by a double-headed cylinder and a geared motor, which enables the support base to flip in both directions, allowing workers to alternately perform demolding assistance work on both sides.
It reduces the labor intensity of workers, improves demolding efficiency, and reduces the frictional resistance of the guide block by using grease, thus extending the service life of the equipment.
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Figure CN223720160U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automobile parts processing mould technical field more specifically, relate to a door plate upper loading female die adsorption forming mould with turnover structure. BACKGROUND
[0002] Female die adsorption mould is a mould for forming plastic products, and is mainly used for manufacturing automotive interior parts. The design of female die adsorption mould is to construct the geometric surface of the required forming part inwardly into a template, which is called female template. Female die adsorption mould is often used in the parts such as automotive instrument panel and door guard plate, and is particularly suitable for occasions with high requirements on product surface process. For example, the IMG-L process in the IMG process uses a female die engraved with a skin pattern to form a skin with a skin pattern in the shape of an interior part on the smooth film in the mould, and then the skin is vacuum adsorbed on the skeleton base material.
[0003] Turnover demoulding is a way of turning the product out of the mould. In turnover demoulding, one half of the mould is stationary, and the other half is provided with a movable template. The movable template is turned over by a mechanical device, so that the mould is demoulded. However, the existing turnover mechanism for demoulding can only be turned in one direction, so that only one worker can assist in demoulding. When continuous production demoulding is carried out, the worker will have to work for a long time, which increases the labor intensity and affects the demoulding efficiency of the mould. Therefore, the turnover structure for door plate upper loading female die adsorption forming mould is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0004] 1. Technical problem to be solved
[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a turnover structure for door plate upper loading female die adsorption forming mould, which can arrange workers on both sides of the turnover direction of the mechanism to alternately assist in demoulding, thereby reducing the labor intensity of workers and improving the demoulding efficiency.
[0006] 2. Technical scheme
[0007] To solve the above problems, the utility model adopts the following technical scheme.
[0008] A turnover structure for door plate upper loading female die adsorption forming mould, comprising a forming mould body and a support seat connected to the bottom of the forming mould body, and a first shaft head is symmetrically and fixedly connected to the root of the support seat;
[0009] A base is mounted below the support seat, a support boss is symmetrically and fixedly connected to the upper surface edge part of the base, and an axle slot connected in rotation with the first shaft head is formed in the top of the support boss;
[0010] One side of the shaft slot is provided with a guide sleeve connected with the support boss top by welding, the inner side of the guide sleeve is slidably connected with a guide block, and the end of the guide block is integrally formed with a locking block for locking the first shaft head.
[0011] The upper surface of the base is provided with a double-head cylinder with a movable end transmissionally connected with the guide block;
[0012] The two sides of the double-head cylinder are provided with connecting ears fixedly connected with the base, and the connecting ears are rotationally connected with a transmission shaft through a bearing, one side of the base is provided with a speed reducer motor with a power output end transmissionally connected with the transmission shaft, the end of the transmission shaft away from the speed reducer motor is provided with a first connecting rod, the side wall of the support base is welded with a second shaft head at the middle part corresponding to the first connecting rod, the second shaft head is rotationally connected with a second connecting rod, and the second connecting rod and the end of the first connecting rod are provided with a shaft pin.
[0013] Further, the inner diameter of the shaft slot is matched with the outer diameter of the first shaft head, and one group of the first shaft head is matched with one group of the locking block.
[0014] Further, the guide block and the guide sleeve are clearance fitted, and the inner wall of the guide sleeve is coated with lubricating grease.
[0015] Further, the end of the guide block away from the guide sleeve is welded with a connecting frame, and the connecting frame is connected with the movable end of the double-head cylinder.
[0016] Further, the power output end of the speed reducer motor and the transmission shaft are provided with a shaft coupling.
[0017] Further, the end of the second connecting rod and the first connecting rod is provided with a pin hole with an inner diameter matched with the outer diameter of the shaft pin.
[0018] Further, the two ends of the shaft pin are provided with limiting parts.
[0019] 3. Beneficial effects
[0020] Compared with the prior art, the utility model has the advantages that:
[0021] (1) the scheme, through the double head cylinder one end elongation, and the other end synchronous contraction, make two groups of guide block simultaneously cooperate guide sleeve slip, thereby make one group of locking block to one group of first shaft head locking which is located in the shaft groove inside, another group of locking block is separated from the corresponding first shaft head contact, through the power output end of the reduction motor drives the transmission shaft clockwise rotation, the first connecting rod and the second connecting rod are connected through the shaft pin end part rotation, and the other end of the second connecting rod is cooperated with the second shaft head rotation, further make the support seat cooperate the shaft center line direction of the locked first shaft head overturn, similarly, the movable end of the double head cylinder reverse work, make the power output end of the reduction motor counterclockwise rotation, make the support seat reverse overturn, therefore, the two sides of the overturning direction of the mechanism can arrange the staff to carry out alternate stripping auxiliary work, not only reduce the labor intensity of artificial, and improve the stripping efficiency.
[0022] (2) the scheme, the gap between the guide block and the guide sleeve is cooperated, and the inner wall of the guide sleeve is coated with lubricating grease, which reduces the resistance of the guide block during movement, and reduces the wear between the guide block and the guide sleeve. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0024] Figure 2 It is the first connecting rod and the second connecting rod connection schematic diagram of the utility model;
[0025] Figure 3 It is the base structure schematic diagram of the utility model;
[0026] Figure 4 It is the guide block structure schematic diagram of the utility model.
[0027] Mark explanation in the drawing:
[0028] 1, forming die body; 2, support seat; 3, first shaft head; 4, base; 5, support boss; 6, shaft groove; 7, guide sleeve; 8, guide block; 9, locking block; 10, connecting frame; 11, double head cylinder; 12, connecting lug; 13, transmission shaft; 14, reduction motor; 15, first connecting rod; 16, second shaft head; 17, second connecting rod; 18, shaft pin. DETAILED DESCRIPTION
[0029] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; Obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments, based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of the utility model protection.
[0030] Embodiment:
[0031] Please refer to Figures 1-4 The application relates to a turnover structure for a door plate upper female die adsorption forming die, which comprises a forming die body 1 and a supporting base 2 connected to the bottom of the forming die body 1, and the root of the supporting base 2 is symmetrically fixedly connected with a first shaft head 3.
[0032] A base 4 is installed below the supporting base 2, the upper surface edge part of the base 4 is symmetrically fixedly connected with a supporting boss 5, and the top of the supporting boss 5 is provided with an axle slot 6 which is rotationally connected with the first shaft head 3.
[0033] One side of the axle slot 6 is provided with a guide sleeve 7 which is welded to the top of the supporting boss 5, the inner side of the guide sleeve 7 is slidably connected with a guide block 8, and the end of the guide block 8 is integrally formed with a locking block 9 which is used for locking the first shaft head 3.
[0034] A double-head air cylinder 11 which is in transmission connection with the guide block 8 is installed on the upper surface of the base 4.
[0035] The two sides of the double-head air cylinder 11 are provided with connecting ears 12 which are fixedly connected with the base 4, a transmission shaft 13 is rotationally connected between the connecting ears 12, a reduction motor 14 which is in transmission connection with the transmission shaft 13 is installed on one side of the base 4, a first connecting rod 15 is installed on the end of the transmission shaft 13 away from the reduction motor 14, a second shaft head 16 is welded to the middle of the side wall of the supporting base 2 corresponding to the first connecting rod 15, a second connecting rod 17 is rotationally connected at the second shaft head 16, and an axle pin 18 is installed between the end of the second connecting rod 17 and the first connecting rod 15.
[0036] It should be noted that when the turnover structure for the door plate upper female die adsorption forming die is used, first, the forming die body 1 of the adsorption female die used for producing the upper door plate of an automobile is installed on the supporting base 2, an external control device of the reduction motor 14 is connected, a set of proper forward and reverse rotation programs are set for the reduction motor 14 by using the control device, an external pneumatic control equipment of the double-head air cylinder 11 is connected, and the extension and retraction of the double-head air cylinder 11 is controlled.
[0037] The two groups of guide blocks 8 are simultaneously matched with the guide sleeves 7 to slide by the elongation of one end of the double-head cylinder 11 and the synchronous contraction of the other end, so that one group of locking blocks 9 locks one group of first shaft heads 3 located inside the shaft groove 6, and the other group of locking blocks 9 is separated from the corresponding first shaft head 3. The power output end of the speed reducer motor 14 drives the transmission shaft 13 to rotate clockwise, and the first connecting rod 15 and the second connecting rod 17 are connected through the shaft pin 18, and the other end of the second connecting rod 17 is matched with the second shaft head 16 to rotate, so as to make the support seat 2 rotate in the direction of the axis line of the locked first shaft head 3. The movable end of the double-head cylinder 11 works in reverse, and the power output end of the speed reducer motor 14 rotates counterclockwise, so that the support seat 2 rotates reversely. Therefore, the staff can be arranged on both sides of the rotating direction of the mechanism to assist in demolding alternately, which not only reduces the labor intensity of workers, but also improves the demolding efficiency.
[0038] As shown in Figure 2 , Figure 3 , the inner diameter of the shaft groove 6 is matched with the outer diameter of the first shaft head 3, and one group of first shaft heads 3 is matched with one group of locking blocks 9;
[0039] It should be noted that the locking blocks 9 are matched with the outer wall of the locked first shaft head 3, so that the first shaft head 3 can stably rotate inside the shaft groove 6.
[0040] As shown in Figure 3 , the guide block 8 is matched with the guide sleeve 7, and the inner wall of the guide sleeve 7 is coated with lubricating grease;
[0041] It should be noted that the resistance of the guide block 8 during movement is reduced, and the wear between the guide block 8 and the guide sleeve 7 is also reduced.
[0042] As shown in Figure 3 , Figure 4 , the end of the guide block 8 away from the guide sleeve 7 is welded with a connecting frame 10, and the connecting frame 10 is connected with the movable end of the double-head cylinder 11;
[0043] It should be noted that the movable end of the double-head cylinder 11 is connected with the connecting frame 10, so as to drive the guide block 8 to move synchronously with the guide sleeve 7.
[0044] As shown in Figure 3 , a shaft coupling is installed between the power output end of the speed reducer motor 14 and the transmission shaft 13;
[0045] It should be noted that the power transmitted by the speed reducer motor 14 can be normally transmitted to the transmission shaft 13.
[0046] As shown in Figure 3As shown, the second connecting rod 17 and the end of the first connecting rod 15 are provided with pin holes with inner diameters matched with the outer diameter of the shaft pin 18, and the two ends of the shaft pin 18 are both provided with limiting parts;
[0047] It should be noted that, while ensuring the stability of the connecting part of the second connecting rod 17 and the first connecting rod 15 during operation, the shaft pin 18 is prevented from falling off from the connecting part of the second connecting rod 17 and the first connecting rod 15.
[0048] In use: first, install the forming die body 1 for producing the adsorbing female die on the automobile door panel upper cover on the support seat 2, connect the control device outside the reduction motor 14, and set a suitable forward and reverse rotation program for the reduction motor 14 by using the control device, and at the same time, connect the pneumatic control equipment outside the double-head air cylinder 11 for controlling the extension and retraction of the double-head air cylinder 11;
[0049] Through the extension of one end of the double-head air cylinder 11 and the synchronous contraction of the other end, the two groups of guide blocks 8 are simultaneously matched with the guide sleeves 7 to slide, so that one group of locking blocks 9 locks one group of first shaft heads 3 located inside the shaft groove 6, and the other group of locking blocks 9 is separated from the corresponding first shaft head 3. The power output end of the reduction motor 14 drives the transmission shaft 13 to rotate clockwise, the end parts of the first connecting rod 15 and the second connecting rod 17 connected by the shaft pin 18 rotate, and the other end of the second connecting rod 17 is matched with the second shaft head 16 to rotate, so as to make the support seat 2 flip along the direction of the axis line of the locked first shaft head 3. Similarly, the active end of the double-head air cylinder 11 works reversely, and at the same time, the power output end of the reduction motor 14 rotates counterclockwise, so as to make the support seat 2 flip reversely. Therefore, the two sides of the flipping direction of the mechanism can be arranged for the workers to alternately assist in demolding.
[0050] The above is only a preferred specific embodiment of the present application; however, the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A turnover structure for a die-suction forming mold for a door panel top female die, comprising a forming mold body (1) and a support base (2) connected to the bottom of the forming mold body (1), characterized in that: The root of the support seat (2) is fixedly connected with a first shaft head (3) symmetrically; A base (4) is mounted below the support seat (2), the upper surface edge of the base (4) is fixedly connected with a support boss (5) symmetrically, and a shaft groove (6) connected with the first shaft head (3) in rotation is formed in the top of the support boss (5); A guide sleeve (7) is arranged on one side of the shaft groove (6) and welded to the top of the support boss (5), a guide block (8) is slidably connected to the inner side of the guide sleeve (7), and a locking block (9) for locking the first shaft head (3) is integrally formed at the end of the guide block (8); A double-head air cylinder (11) is mounted on the upper surface of the base (4) and is in transmission connection with the guide block (8); Both sides of the double-head air cylinder (11) are provided with a connecting lug (12) fixedly connected with the base (4), a transmission shaft (13) is rotatably connected between the connecting lugs (12) through bearings, a reduction motor (14) is mounted on one side of the base (4) and is in transmission connection with the transmission shaft (13), a first connecting rod (15) is mounted at the end of the transmission shaft (13) away from the reduction motor (14), a second shaft head (16) is welded to the middle of the side wall of the support seat (2) corresponding to the first connecting rod (15), a second connecting rod (17) is rotatably connected at the second shaft head (16), and an axle pin (18) is mounted between the end of the second connecting rod (17) and the first connecting rod (15).
2. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: The inner diameter of the shaft groove (6) is matched with the outer diameter of the first shaft head (3), and one group of the first shaft head (3) is matched with one group of the locking block (9).
3. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: The guide block (8) is in clearance fit with the guide sleeve (7), and the inner wall of the guide sleeve (7) is coated with lubricating grease.
4. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: A connecting frame (10) is welded to the end of the guide block (8) away from the guide sleeve (7), and the connecting frame (10) is connected with the movable end of the double-head air cylinder (11).
5. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: A shaft coupling is mounted between the power output end of the reduction motor (14) and the transmission shaft (13).
6. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: Pin holes with an inner diameter matched with the outer diameter of the axle pin (18) are formed in the ends of the second connecting rod (17) and the first connecting rod (15).
7. The turnover structure for a female die forming mold of a door panel according to claim 1, wherein: Limiting portions are mounted at both ends of the axle pin (18).