Hot riveting device for dustproof cover of throttle valve

A stable connection between the PCB board and the fixed bracket is achieved by hot riveting, which solves the problem of indentation caused by riveting and provides a simple and easy-to-operate hot riveting device.

CN223720227UActive Publication Date: 2025-12-26ANHUI AOZHONG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520070230.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-26
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In existing technologies, using rivets to fix the PCB board to the bracket can easily cause indentations on the PCB board, resulting in high costs and unstable connections.

Method used

The hot riveting method is adopted. By adding a plug-in post to the fixed bracket made of plastic material and adding a plug-in hole to the PCB board, the upper end of the plug-in post is deformed by the hot riveting device to realize the connection between the PCB board and the fixed bracket. The device includes components such as a base plate, hot riveting mechanism, pressure sensor, heating tube and hot riveting head.

Benefits of technology

It achieves a stable connection between the PCB board and the fixed bracket, avoiding the indentation problem caused by rivets, and is simple to operate and cost-effective.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot riveting device for a dustproof cover of a throttle valve. The hot riveting device comprises a bottom plate, wherein a dust cover limiting block and a side vertical plate are arranged on the bottom plate; the side vertical plate is connected with a hot riveting mechanism; a dustproof cover limiting groove is formed in the upper end of the dustproof cover limiting block; the hot riveting mechanism comprises a pressing block, a first driving component driving the pressing block to move up and down, a pressure sensor connected to the lower end of the pressing block, a connecting plate connected to the lower end of the pressure sensor, a heating pipe connected to the lower end of the connecting plate and a hot riveting head. The hot riveting head is connected with the heating pipe and located above the dust cover limiting groove. And the lower end of the hot riveting head is also provided with a riveting head arc groove. The hot riveting device is simple in structure and can be used for carrying out hot riveting operation on the plastic PCB insertion column in the throttle valve dustproof cover, so that the upper end of the plastic insertion column is deformed, and finally, the PCB and the fixed support are fixed.
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Description

Technical Field

[0001] This utility model relates to the field of automotive throttle valves, and in particular to a hot riveting device for a throttle valve dust cover. Background Technology

[0002] During the manufacturing process of the throttle body, various cables, mounting brackets, and PCB boards need to be added to the inside of the dust cover body to form a dust cover assembly. In this dust cover assembly, the PCB board is connected to the mounting bracket, and the mounting bracket is connected to the dust cover body.

[0003] Currently, single rivets are often used to connect PCB boards to fixed brackets. However, using rivets for fixing not only incurs the cost of rivets, but the riveting process can also easily leave indentations on the PCB.

[0004] Therefore, after investigation and research, we considered alternative methods to connect the PCB board and the mounting bracket, such as thermal riveting. Our idea is to add insertion posts to the plastic mounting bracket and insertion holes to the PCB board. Then, after the insertion posts are inserted into the holes, thermal riveting deforms the upper end of the insertion posts, thus connecting the PCB board and the mounting bracket. Therefore, we urgently need to develop a thermal riveting device to quickly and effectively achieve the above objective. Utility Model Content

[0005] The purpose of this invention is to provide a hot riveting device for a throttle body dust cover, solving the technical problem that existing technologies using rivets to fix PCB boards easily cause indentations on the PCB board. This invention has a simple structure and is easy to operate.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A hot riveting device for a throttle body dust cover includes a base plate, on which a dust cover limiting block and a side plate are provided; a hot riveting mechanism is connected to the side plate; and a dust cover limiting groove is provided at the upper end of the dust cover limiting block.

[0008] The hot riveting mechanism includes a pressure block, a driving component that moves the pressure block up and down, a pressure sensor connected to the lower end of the pressure block, a connecting plate connected to the lower end of the pressure sensor, a heating tube connected to the lower end of the connecting plate, and a hot riveting head.

[0009] The hot riveting head is connected to the heating tube and is located above the dust cover limiting groove; the lower end of the hot riveting head is also provided with a riveting head arc groove.

[0010] Furthermore, it also includes a displacement sensor for detecting the movement of the pressing block and a temperature sensor for detecting the temperature of the heating element.

[0011] Further, a longitudinal sliding rail is connected to the side wall of the side stand, and the connecting plate is slidingly connected with the sliding rail.

[0012] Compared with the prior art, the hot riveting device for the dust cover of the throttle valve has the following beneficial effects:

[0013] The hot riveting device for the dust cover of the throttle valve has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a structure diagram of the hot riveting device for the dust cover of the throttle valve in the utility model Figure 1 .

[0015] Figure 2 is a structure diagram of the hot riveting device for the dust cover of the throttle valve in the utility model Figure 2 .

[0016] Figure 3 is a structure diagram of the dust cover assembly in the utility model.

[0017] Figure 4 is a structure diagram of the hot riveting head in the utility model.

[0018] In the drawings:

[0019] 1-bottom plate, 2-side stand, 3-dust cover limiting block, 4-dust cover limiting groove, 5-fixed plate, 6-servo motor, 7-pressing block, 8-pressure sensor, 9-heating pipe, 10-hot riveting head, 11-strengthening plate, 12-sliding rail, 13-connecting plate, 14-PCB board, 15-plastic plug-in column, 16-riveting head arc groove. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] For example, Figures 1-4As shown, the utility model provides a kind of hot riveting device for throttle dust cover, and the hot riveting device includes bottom plate 1, dust cover limiting block 3 and side stand 2 are equipped on bottom plate 1;Side stand 2 is connected with hot riveting mechanism;The upper end of dust cover limiting block 3 is equipped with dust cover limiting groove 4;

[0022] Hot riveting mechanism includes pressing block 7, the driving component one of the driving component one that driving pressing block 7 moves up and down, the pressure sensor 8 connected in the lower end of pressing block 7, the connecting plate 13 connected in the lower end of pressure sensor 8, heating tube 9 and hot riveting head 10 connected in the lower end of connecting plate 13.

[0023] In the embodiment, hot riveting head 10 is connected to the lower end of heating tube 9, and is located above dust cover limiting groove 4;The lower end of hot riveting head 10 is also provided with riveting head arc groove 16.

[0024] In the embodiment, the driving component one is servo motor 6, and is fixedly connected with side stand 2 through fixed plate 5.Under the driving of servo motor 6, pressing block 7, connecting plate 13, heating tube 9 and hot riveting head 10 can move up and down synchronously.

[0025] As shown, Figure 4 The lower end of hot riveting head 10 is provided with riveting head arc groove 16, i.e., arc-shaped groove;In hot riveting operation, first make plastic insertion column 15 on fixed support insert into insertion hole on PCB board 14, then plastic insertion column 15 is located directly below riveting head arc groove 16, start driving component one, hot riveting head 10 is pressed down, riveting head arc groove 16 presses the upper end of plastic insertion column 15, the upper end of plastic insertion column 15 is melted after being heated and deformed, becomes mushroom head shape.The horizontal width of the upper end of deformed plastic insertion column 15 becomes larger than the hole diameter of insertion hole, so that plastic insertion column 15 can be prevented from being separated from insertion hole on PCB board 14, and fixed connection of PCB board 14 and fixed support is realized.The number of heating tube 9 and hot riveting head 10 can be set according to the number of plastic insertion column 15 required for hot riveting.

[0026] Meanwhile, in the embodiment, displacement sensor for detecting the moving stroke of pressing block 7 and temperature sensor for detecting the temperature of heating tube 9 are additionally provided.Meanwhile, pressure sensor 8 is additionally provided at the lower end of pressing block 7.When pressure sensor 8, displacement sensor and temperature sensor are connected with control system, the control system can timely master the displacement information of pressing block 7, the pressure information received by pressure sensor 8 and the temperature information of heating tube 9 and the like in hot riveting process, and compare with preset value to analyze hot riveting operation process, so as to be beneficial to control system to control the operation of entire hot riveting device with higher quality and higher precision.For example, when the temperature is too high, stop heating heating tube 9, to avoid excessive deformation of plastic insertion column 15;For example, when pressing block 7 is pressed to the preset height, stop the pressing operation of pressing block 7, to avoid that the lower end of hot riveting head 10 moves excessively and causes damage to fixed support.

[0027] Additionally, we can choose to make the connection between the hot riveting head 10 and the heating tube 9 detachable, so that the hot riveting head 10 can be replaced at any time to accommodate plastic plugs 15 of different sizes, or to achieve efficient parts replacement operation after the hot riveting head 10 is damaged.

[0028] Preferably, such as Figure 1 As shown, a slide rail 12 is added to the side wall of the side plate 2. The connecting plate 13 is slidably connected to the slide rail 12. The slide rail 12 can guide the movement of the connecting plate 13. Since the hot riveting head 10 is connected to the heating pipe 9, and the heating pipe 9 is fixed to the connecting plate 13, the up and down movement path of the hot riveting head 10 is more accurately locked.

[0029] In addition, in this embodiment, a reinforcing plate 11 is added between the base plate 1 and the side upright plate 2 to strengthen the fixed connection.

[0030] The hot riveting device in this embodiment can be used to achieve a fixed connection between the PCB board and the plastic fixing bracket, and the operation is simple and convenient.

Claims

1. A hot riveting device for a throttle dust cover, characterized by: It includes the bottom plate (1), which is provided with dust cover limiting block (3) and side stand (2); the side stand (2) is connected with hot riveting mechanism; the upper end of dust cover limiting block (3) is provided with dust cover limiting groove (4); The hot riveting mechanism includes pressing block (7), driving part one for moving pressing block (7) up and down, pressure sensor (8) connected with the lower end of pressing block (7), connecting plate (13) connected with the lower end of pressure sensor (8), heating pipe (9) connected with the lower end of connecting plate (13) and hot riveting head (10); The hot riveting head (10) is connected with heating pipe (9) and located above dust cover limiting groove (4); the lower end of hot riveting head (10) is also provided with riveting head arc groove (16).

2. The hot riveter for a dust cover of a throttle valve according to claim 1, characterized in that: It also includes displacement sensor for detecting the moving stroke of pressing block (7) and temperature sensor for detecting the temperature of heating pipe (9).

3. The hot riveter for a dust cover of a throttle valve according to claim 2, characterized in that: The side wall of side stand (2) is also connected with longitudinally extending slide rail (12), and the connecting plate (13) is slidingly connected with slide rail (12).