High-performance composite tray
By designing a high-performance composite material pallet, using dovetail and mortise joints, and reinforced with screw holes, the problems of insufficient pallet material strength and fixed dimensions are solved, achieving lightweight, high load-bearing capacity and recyclability of the pallet, making it suitable for various usage scenarios.
Patent Information
- Application Number
- CN202423186286.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing pallet materials suffer from insufficient strength, poor water resistance, excessive weight, fixed dimensions, and incompatibility with different usage scenarios.
The base and panel are made of high-performance composite material through continuous molding. They are connected by dovetail joints and mortises, combined with reinforced components with screw holes and countersunk holes to form a modular tray structure. A GPS chip can be optionally installed for positioning and tracking.
It achieves pallet size flexibility, lightweight yet high load-bearing capacity, durability, and recyclability, adapting to different usage scenarios and improving the pallet's versatility and durability.
Smart Images

Figure CN223721439U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pallet technology, specifically a high-performance composite material pallet. Background Technology
[0002] A pallet is a horizontal platform device used for assembling, stacking, handling, and transporting goods and products as unit loads. As a type of containerization equipment similar to containers, pallets are now widely used in production, transportation, warehousing, and distribution, and are considered one of the two key innovations in the 20th-century logistics industry. As an important loading, unloading, storage, and transportation device in logistics operations, pallets play a significant role in modern logistics when used in conjunction with forklifts. The benefits that pallets bring to modern logistics are mainly reflected in: enabling unitized, standardized, and regulated packaging of goods; protecting goods; and facilitating logistics and commerce. Pallets are also known as skids. Based on materials, they can be classified into five types: wooden flat pallets, metal flat pallets, plastic flat pallets, composite material flat pallets, and paper pallets.
[0003] Currently, wooden pallets, plastic flat pallets, and paper pallets are rarely used in heavy-duty pallet applications due to the inherent strength limitations of their materials. The use of wooden and paper pallets is also severely limited due to their poor water resistance. Steel or aluminum pallets, due to their heavy weight, corrosion resistance, and the high scrap value of metals, are confined to specific applications. Furthermore, the fixed sizes of existing pallets prevent selection based on specific usage scenarios, making them unsuitable for everyday use.
[0004] Therefore, those skilled in the art have provided a high-performance composite material tray to solve the problems mentioned in the background art. Utility Model Content
[0005] The purpose of this invention is to provide a high-performance composite material pallet to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a high-performance composite material tray, comprising multiple bases and multiple panels continuously formed using high-performance composite materials, wherein the multiple bases are spliced together to form a support base, and the panels are connected to the bases by an inverted fastening assembly.
[0007] Preferably, the inverted assembly includes a dovetail tenon located at the bottom of the panel, a mortise on the base, and a reinforcing assembly between the panel and the base.
[0008] Preferably, the mortise is provided with an installation hole for embedding a GPS chip.
[0009] Preferably, the reinforcing assembly comprises screw holes formed on the base, and the panel is provided with counterbores for being fixed to the base by bolts.
[0010] Preferably, one side of the base is provided with a tenon, and the other side of the base is provided with a mortise.
[0011] Preferably, the bottom of the base is provided with an arcuate groove.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] In the utility model, the plurality of bases can be spliced together to form a support seat, and the base and the panel are connected through the dovetail and the mortise, so that the tray with different sizes can be assembled according to the needs, and the tray has the advantages of flexible size, durable parts, light weight, high bearing, and recyclable part materials, thereby improving the bearing application scene and durability of the tray, and making the tray have a broader market in daily use and rental use. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a schematic view of the overall structure of the utility model.
[0015] Fig. 2 It is a schematic view of the local structure of the base and the panel of the utility model before connection.
[0016] Fig. 3 It is a schematic view of the local structure of the base and the panel of the utility model after connection.
[0017] In the drawing: 1, base; 2, panel; 3, support seat; 4, dovetail; 5, mortise; 6, mounting hole; 7, screw hole; 8, counterbore; 9, tenon; 10, mortise; 11, arcuate groove; 12, spring piece. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0019] All electronic components in the application are controlled by an external controller.
[0020] Please refer to Figs. 1-3The utility model discloses an embodiment of a kind of high-performance composite material pallets, including using high-performance composite material continuous forming multiple bases 1 and multiple panels 2, multiple The base 1 is spliced to form support seat 3, and the panel 2 is connected with base 1 by reverse locking assembly;The reverse locking assembly includes dovetail 4 arranged at the bottom of panel 2, mortise 5 is arranged on base 1, and reinforcing assembly is arranged between panel 2 and base 1;The reinforcing assembly includes screw hole 7 opened on base 1, and counterbore 8 is arranged on panel 2 for being fixed to base 1 by bolt.
[0021] Base 1 is made of high-performance composite material injection molding, and panel 2 is made of high-performance material extrusion molding. The high-performance material is fiber resin material with a fiber content weight ratio of 80%. This high-performance material has the following obvious advantages: ① lightweight, high load, continuous fiber composite material has high specific strength and specific stiffness to realize heavy load under light weight; ② high durability, continuous fiber composite material has high thermal deformation temperature and impact strength, which can realize high durability compared with ordinary plastic pallets; ③ high dimensional elasticity, different size pallets can be made by cutting panel 2 and base 1, which greatly reduces fixed investment while ensuring production efficiency; recyclability, when using thermoplastic resin or cyclic polyolefin resin as base material, it can be recycled after crushing to a certain mesh size; multiple bases 1 are assembled together to form support seat 3, and glue can be used for reinforcement after splicing according to strength; support seat 3 can support the pallet plate formed by multiple panels 2; dovetail 4 is integrally formed at the bottom of panel 2, mortise 5 is opened at the top of base 1, panel 2 is fixed to base 1 by dovetail 4, reinforcing assembly can improve the connection strength between panel 2 and base 1, screw hole 7 is opened on mortise 5, counterbore 8 is opened on panel 2, panel 2 can pass through counterbore 8 and be screwed into screw hole 7, and glue is applied to the contact surface of panel 2 and base 1 to further reinforce the connection strength between panel 2 and base 1. This composite pallet uses high-strength composite material, which solves the water resistance of wood and paper, and the strength problem of plastic pallets, and avoids the corrosion resistance and weight disadvantage of metal pallets.
[0022] In one embodiment, specifically, mortise 5 is provided with mounting hole 6 for embedding GPS chip, mounting hole 6 is opened on mortise 5, GPS chip can be directly embedded in mounting hole 6, GPS chip can be implanted and installed, so that the product has positioning and tracking function, and the product can be better applied to rental application scenarios.
[0023] The one side of the base 1 is provided with a tenon 9, and the other side of the base 1 is provided with a mortise 10, the tenon 9 is located at one side of the base 1, the mortise 10 is located at the other side of the base 1, and the adjacent bases 1 are assembled together through the tenon 9 and the mortise 10, and the assembled product has the characteristics of flexible size, durable parts, light weight, high bearing, and recyclable part material.
[0024] On the basis of the above embodiment, specifically, the bottom of the base 1 is provided with an arcuate groove 11, the arcuate groove 11 is located at the bottom of the base 1, and the arcuate structure can improve the pressure bearing performance of the base 1 and improve the strength of the tray.
[0025] The size of the tray is determined according to the requirement, then the panel 2 with a proper length is selected according to the required tray size, so that the tray can be assembled, in the assembly, a plurality of bases 1 are assembled together to form a support seat 3, then the panel 2 is inserted into the mortise 5 along the direction of the dovetail 4, then the bolt is used for reinforcement, finally the glue is used for auxiliary reinforcement, and when the tray is completely fixed, it can be normally used.
[0026] Please refer to Fig. 3 On the basis of the above embodiment, further, the mortise 10 is provided with a spring piece 12 matched with the tenon 9, the spring piece 12 can improve the connection strength between the adjacent bases 1, and the use is more stable.
[0027] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high performance composite pallet, characterized by: The application relates to a plurality of bases (1) and a plurality of panels (2) which are continuously formed by using high-performance composite materials, the plurality of bases (1) are spliced to form a support seat (3), and the panels (2) and the bases (1) are connected through a reverse-docking assembly; The reverse-docking assembly comprises dovetail joints (4) arranged at the bottom of the panels (2), the bases (1) are provided with mortises (5), and reinforcing assemblies are arranged between the panels (2) and the bases (1); The mortises (5) are provided with mounting holes (6) for embedding GPS chips; The reinforcing assemblies comprise screw holes (7) arranged on the bases (1), and the panels (2) are provided with counterbores (8) for being fixed to the bases (1) through bolts; One side of the base (1) is provided with a tenon (9), and the other side of the base (1) is provided with a mortise (10); The bottom of the base (1) is provided with an arcuate groove (11), the panel (2) is fixed to the base (1) through the dovetail joint (4), the mortise (10) is provided with an elastic sheet (12) matched with the tenon (9), and adjacent bases (1) are assembled together through the tenon (9) and the mortise (10).