Quantitative vinasse preparation device
By designing a quantitative mixing device, the precise proportioning and mixing of bran mash, mother mash, and rice husks can be achieved using automated equipment. This solves the problem of manual quantitative distribution and stirring in existing brewing processes, improves brewing efficiency and environmental friendliness, and is suitable for the brewing processes of sauce-aroma and light-aroma baijiu.
Patent Information
- Application Number
- CN202520351983.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-03-03
AI Technical Summary
In existing brewing processes, the quantitative ratio of bran mash, mother mash, and rice husks relies on manual operation, resulting in high labor costs and an inability to achieve precise ratios.
Design a quantitative mixing device, including a mother mash conveyor, a bran mash conveyor, a rice husk silo, and a dispersing machine. The device uses automated equipment to achieve precise proportioning and mixing of bran mash, mother mash, and rice husks, and uses equipment such as a crusher and a dispersing machine to break up the materials and transport them to the still.
It achieves automatic and precise proportioning of mother mash, bran mash and rice husks, reducing manual labor intensity, improving brewing efficiency, shortening process time, and enabling continuous production.
Smart Images
Figure CN223721939U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wine brewing technical field especially, relate to a quantitative allocation of distiller's grains device. BACKGROUND
[0002] In the wine brewing process, the bran, mother distiller's grains, rice hulls need to be quantitatively matched. Among them, the bran formed after the grain is moistened and the mother distiller's grains after fermentation are mostly piled flat on the flat site, the blocky bran or mother distiller's grains is manually scattered, then the bran and mother distiller's grains are manually quantitatively taken, finally the bran and mother distiller's grains are mixed with the corresponding proportion of rice hulls to form the distiller's grains, and then the distiller's grains is manually moved to the corresponding retort.
[0003] In the above process, the labor cost is high, which brings great challenge to the physical strength of workers, and the bran, mother distiller's grains and rice hulls need to be quantitatively distributed and stirred manually, which cannot achieve accurate matching. UTILITY MODEL CONTENT
[0004] The utility model provides a quantitative allocation of distiller's grains device to solve the defects that a large amount of manpower is needed in the prior art and accurate matching of bran, mother distiller's grains and rice hulls cannot be achieved.
[0005] The utility model provides a quantitative allocation of distiller's grains device, which comprises:
[0006] The convergence conveyor;
[0007] The mother distiller's grains conveyor is used for receiving and quantitatively conveying the mother distiller's grains;
[0008] The rubbing crusher is connected with the mother distiller's grains conveyor and is used for receiving the mother distiller's grains to achieve a loose state and conveying the processed mother distiller's grains to the convergence conveyor;
[0009] The bran conveyor is used for quantitatively conveying the bran to the convergence conveyor;
[0010] The rice hulls bin is used for quantitatively conveying the rice hulls to the convergence conveyor;
[0011] The mother distiller's grains conveyor, the bran conveyor and the rice hulls bin are sequentially arranged along the conveying direction of the convergence conveyor, so that the bran is covered above the mother distiller's grains and the rice hulls are covered above the bran;
[0012] The scattering machine is used for receiving the mixture of the mother distiller's grains, the bran and the rice hulls on the convergence conveyor and conveying the mixture to the retort after stirring.
[0013] According to the quantitative distiller's grains device, the mother grains, lees and rice hulls can be automatically and accurately proportioned, the mixed distiller's grains obtained by mixing the mother grains, lees and rice hulls can be automatically and uniformly stirred and mixed, the mixed distiller's grains can be quickly and quantitatively fed, the labor cost is saved, the labor intensity is reduced, the working environment is improved, the continuous production can be realized, the efficiency of the wine-making process is improved, and the time required by the process is shortened.
[0014] According to the embodiment of the present application, further comprising:
[0015] The rice hull conveyor is used for quantitatively feeding the rice hulls into the wine retort to lay the material and lay the bottom of the wine retort before the mixed materials are conveyed to the wine retort.
[0016] According to the embodiment of the present application, the area of the discharge port of the rubbing crusher is smaller than the area of the discharge port of the mother grain conveyor.
[0017] According to the embodiment of the present application, the feeding port of the mother grain conveyor is provided with a first height-limiting gate, and the discharge port of the mother grain conveyor is provided with a first variable-frequency scraper,
[0018] and / or,
[0019] The discharge port of the lees conveyor is provided with a second height-limiting gate.
[0020] According to the embodiment of the present application, the lees conveyor is arranged between the rubbing machine and the wine retort.
[0021] According to the embodiment of the present application, the lees conveyor and the wine retort are provided with a first buffer feeder and a second buffer feeder with opposite directions.
[0022] According to the embodiment of the present application, the feeding end and the discharging end of both the first buffer feeder and the second buffer feeder are provided with a material detector.
[0023] According to the embodiment of the present application, both the first buffer feeder and the second buffer feeder are provided with a third height-limiting gate,
[0024] and / or,
[0025] The discharge port of both the first buffer feeder and the second buffer feeder is provided with a second variable-frequency scraper.
[0026] According to the embodiment of the present application, the converging conveyor is provided with a first rubbing shaft mechanism, and the first rubbing shaft mechanism is arranged downstream of the rice hull warehouse along the conveying direction of the converging conveyor.
[0027] According to the embodiment of the utility model, the rubbing crusher is provided with a servo mechanism and a second scattering shaft mechanism, the servo mechanism and the scattering shaft mechanism are used for adjusting the quantitative conveying of the scattering machine,
[0028] And / or,
[0029] The rice hull bin is provided with a weight sensor, and the discharge port of the rice hull bin is provided with an air lock, the air lock is closed based on the weight sensor detecting that the weight reaches a preset value,
[0030] And / or,
[0031] The scattering machine is a spiral scattering machine.
[0032] Additional aspects and advantages of the application will be set forth in part in the following description, will become apparent from the following description, or will be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical scheme in the utility model or prior art, the following will be briefly introduced the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are some embodiments of the utility model, for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.
[0034] Figure 1 It is the structural schematic diagram of quantitative distribution device provided by the utility model.
[0035] Figure 2 It is the structural schematic diagram of rice hull bin provided by the utility model.
[0036] Figure 3 It is the structural schematic diagram of rubbing crusher provided by the utility model.
[0037] Figure 4 It is the structural schematic diagram of scattering machine provided by the utility model.
[0038] Figure 5 It is the structural schematic diagram of positive and negative plate chain machine provided by the utility model.
[0039] Figure 6 It is the structural schematic diagram of first buffer feeder and second buffer feeder provided by the utility model.
[0040] Reference signs:
[0041] 100, mother liquor conveyor; 200, lees conveyor; 300, rice hull bin; 310, weight sensor; 320, valve; 330, air lock; 400, rice hull conveyor; 500, rubbing crusher; 510, second scattering shaft mechanism; 520, servo mechanism; 600, merging conveyor; 700, scattering machine; 800, positive and negative plate chain machine; 910, first buffer feeder; 920, second buffer feeder; 901, incoming material detector; 902, third height limiting gate; 903, second variable frequency scraper. DETAILED DESCRIPTION
[0042] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described clearly and completely below in combination with the drawings in the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0043] In the description of the embodiments of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated thereby must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0044] In the description of the embodiments of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, wherein the fixedly connected can include the mode of integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0045] In the embodiments of the present application, unless specifically defined and limited otherwise, a first feature is "on" or "under" a second feature can mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature "over", "above" and "on top of" the second feature can mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature "under", "below" and "underneath" the second feature can mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is horizontally lower than the second feature.
[0046] In the description of the specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the specification and the features of the different embodiments or examples without contradiction.
[0047] The quantitative liquor distribution device according to the embodiments of the present application will be described below in combination with Figures 1 to 6 The quantitative liquor distribution device according to the embodiments of the present application will be described below in combination with
[0048] The quantitative liquor distribution device according to the embodiments of the present application will be described below in combination with Figure 1 , comprising a merging conveyor 600, a mother liquor conveyor 100, a rubbing crusher 500, a lees conveyor 200, a rice husk bin 300 and a scattering machine 700. The mother liquor conveyor 100 is used to receive and quantitatively convey the mother liquor; the rubbing crusher 500 is connected to the mother liquor conveyor 100 and is used to receive the mother liquor to make it reach a loose state, and convey the processed mother liquor to the merging conveyor 600; the lees conveyor 200 is used to quantitatively convey the lees to the merging conveyor 600; the rice husk bin 300 is used to quantitatively convey the rice husk to the merging conveyor 600; the mother liquor conveyor 100, the lees conveyor 200 and the rice husk bin 300 are sequentially arranged along the conveying direction of the merging conveyor 600, so that the lees is covered above the mother liquor, and the rice husk is covered above the lees; the scattering machine 700 is used to receive the mixed material of the mother liquor, the lees and the rice husk on the merging conveyor 600, and to convey the mixed material to the retort after stirring.
[0049] The quantitative liquor preparation device according to the embodiment of the present application can realize automatic and accurate proportioning of mother liquor, lees and rice hulls, and can automatically mix and stir the mixture of mother liquor, lees and rice hulls to obtain uniform mixture, can realize rapid and quantitative mixture feeding of the mixture, saves labor cost, reduces labor intensity, improves working environment and realizes continuous production, finally realizes the effects of improving the efficiency of the wine-making process and shortening the process time. The quantitative liquor preparation device is not limited to be used in the production process of Jiangxiang Baijiu (liquor), and can also be used in the production processes of Jiangxiang Baijiu and Qingxiang Baijiu.
[0050] The quantitative liquor preparation device according to the embodiment of the present application, please further refer to Figure 1 The quantitative liquor preparation device according to the embodiment of the present application, please further refer to
[0051] The quantitative liquor preparation device according to the embodiment of the present application, please further refer to
[0052] The quantitative liquor preparation device according to the embodiment of the present application, please further refer to Figure 2 The quantitative liquor preparation device according to the embodiment of the present application, please further refer to
[0053] According to the embodiment of the present application, the mother slag conveyor 100 may be equipped with a first height limiting gate at its inlet and a first variable frequency scraper at its outlet. The first height limiting gate ensures uniform thickness of the mother slag material on the mother slag conveyor 100; the first variable frequency scraper ensures uniform discharge. During the feeding process of the mother slag conveyor 100, the scraping speed of the first variable frequency scraper and the conveying speed of the mother slag conveyor 100 are matched to meet production rhythm requirements, and the scraping speed and conveying speed can be self-adjusted within allowable ranges.
[0054] When the mash is conveyed to the crusher 500, the crusher 500 breaks up and crushes the clumps of mash to ensure that it reaches the conveying state. Please refer to [link / reference]. Figure 3 The crusher 500 may include a variable frequency dispersing shaft mechanism (i.e., a second dispersing shaft mechanism 510, while the first dispersing shaft mechanism will be mentioned later). The variable frequency dispersing shaft mechanism adjusts its speed based on the state of the mother slag, thereby dispersing, crushing, and feeding the material. Furthermore, the crusher 500 is equipped with a servo mechanism 520, which can adjust the conveying speed of the crusher 500 to the mother slag. In summary, because the discharge port of the mother slag conveyor 100 is too large, precise quantitative conveying of the material cannot be achieved when adjusting the quantitative conveying of the mother slag. In this case, precise quantitative conveying of the material is achieved by adjusting the conveying speed of the servo mechanism 520 of the crusher 500 and the feeding speed of the variable frequency dispersing shaft mechanism.
[0055] Furthermore, the area of the discharge port of the crusher 500 can be optimized so that its area is smaller than that of the discharge port of the mother slag conveyor 100, thereby facilitating precise control and adjustment of the mother slag conveying. Specifically, to ensure that the area of the discharge port of the crusher 500 is smaller than that of the mother slag conveyor 100, the width of the discharge port of the crusher 500 can be designed to be smaller than the width of the discharge port of the mother slag conveyor 100.
[0056] After passing through the crusher 500, the mash falls into the converging conveyor 600 and is then conveyed by the converging conveyor 600 to the discharge port of the bran conveyor 200 to ensure that the bran covers the top of the mash.
[0057] The discharge port of the bran conveyor 200 can be equipped with a second height limit gate, which ensures that the bran is of uniform thickness and covers the surface of the mother mash.
[0058] The converging conveyor 600 transports the mother mash and bran to the bottom of the rice husk silo 300. The rice husk silo 300 automatically weighs and measures the rice husks. The rice husks are then evenly spread on the mother mash and bran through the airlock 330 of the rice husk silo 300.
[0059] According to the embodiment of the present application, the merging conveyor 600 can be provided with a first scattering shaft mechanism arranged downstream of the rice hull bin 300 along the conveying direction of the merging conveyor 600. After the mother yeast, lees and rice hull are laid according to the quantitative proportion on the merging conveyor 600, the first scattering shaft mechanism performs preliminary continuous scattering and mixing of the mother yeast, lees and rice hull.
[0060] The merging conveyor 600 further conveys the merged material thereon to the scattering machine 700. The structure of the scattering machine 700 can be found in Figure 4 . The scattering machine 700 can be a high-speed spiral scattering machine 700. Specifically, the mixed material is rapidly scattered and fully mixed by the spiral scattering shaft in the sealed chamber of the spiral scattering machine 700. During the scattering process, the spiral scattering shaft throws the mixed material upward at high speed for scattering and mixing. In this process, the material falling due to gravity will cause the secondary upward throwing of the material for high-speed scattering. The spiral scattering machine 700 can adjust its working parameters according to the state of the mixed material. After scattering, the mixed material, i.e. the lees, is evenly mixed and then conveyed to the retort.
[0061] When the positive and negative plate chain machine 800 is arranged between the scattering machine 700 and the retort, the mixed material after scattering will fall through the spiral scattering shaft into the positive and negative plate chain machine 800 below. The structure of the positive and negative plate chain machine 800 can be found in Figure 5 . Of course, in order to convey the lees from the scattering machine 700 to the retort, in addition to arranging the positive and negative plate chain machine 800, other types of lees conveying machines can also be arranged between the scattering machine 700 and the retort, and the specific structural form is not limited as long as it can convey the lees.
[0062] According to the embodiment of the present application, the positive and negative plate chain machine 800 and the retort are provided with a first buffer feeder 910 and a second buffer feeder 920 in opposite directions. Please refer to Figure 6 . The positive and negative plate chain machine 800 can supply the first buffer feeder 910 and the second buffer feeder 920 respectively according to the actual retort demand.
[0063] The mixed material after uniform mixing is conveyed by the positive and negative plate chain machine 800 and falls into the first buffer feeder 910 and the second buffer feeder 920 respectively. In order to ensure the continuity of the material supply, the material is continuously fed during the conveying process. The incoming material detector 901 is arranged at the feeding end and the discharging end of the first buffer feeder 910 and the second buffer feeder 920. The first buffer feeder 910 and the second buffer feeder 920 are respectively provided with two incoming material detectors 901, which are used to ensure the timeliness of the incoming material detection during the material conveying process, prevent the material from being interrupted during the material conveying process, and ensure the continuity of the material distribution in the retort during the retort process.
[0064] According to the embodiments of the present application, the first buffer feeder 910 and the second buffer feeder 920 are respectively provided with a third height limiting gate 902. The third height limiting gate 902 is adjusted during the material conveying process, which can prevent the material from being accumulated too thick during the conveying process.
[0065] In addition, the second variable frequency scraper can be arranged at the discharging port of the first buffer feeder 910 and the second buffer feeder 920. The second variable frequency scraper can be adjusted according to the material conveying speed, which can realize the functions of quantitative proportioning, uniform mixing and continuous feeding.
[0066] According to the embodiments of the present application, the control of each process can be realized through the PLC end (controller end). Specifically, after the rice hull conveyor 400 lays the base material for the retort, the feedback signal is output to the PLC end. The PLC end controls the mother mash conveyor 100 to start feeding the rubbing crusher 500. The PLC end matches the scraping speed of the first variable frequency scraper and the conveying speed of the mother mash conveyor 100. After the mother mash conveyor 100 feeds the mother mash to the rubbing crusher 500, the PLC end matches the conveying speed of the servo mechanism 520 of the rubbing crusher 500 and the stirring speed of the variable frequency scattering shaft mechanism. After the mother mash falls to the convergence conveyor 600 from the rubbing crusher 500, the PLC end controls the convergence conveyor 600 to convey the mother mash to the bottom of the bran lees conveyor 200 and the rice hull bin 300 at a preset speed. In this process, the PLC end controls the bran lees conveyor 200 to cover the bran lees above the mother mash, and controls the rice hull bin 300 to cover the rice hull above the bran lees. The PLC end needs to coordinate the speed of the convergence conveyor 600, the feeding time and the feeding speed of the mother mash conveyor 100, the bran lees conveyor 200 and the rice hull bin 300, realize the accurate proportioning of the mother mash, the bran lees and the rice hull, and realize the continuous scattering and stirring of the material through the rubbing crusher 500, the rubbing crusher 700 and the first scattering shaft mechanism. In addition, the PLC end also controls the forward and reverse rotation of the driving motor of the positive and negative plate chain machine 800, the speed of the second scattering shaft mechanism 510 in the rubbing crusher 500, the rotating speed of the rubbing crusher 700, the speed of the first scattering shaft mechanism and the parameters of various variable frequency components.
[0067] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, but not limited to; although the present application is described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still be modified to the technical solutions recorded in the foregoing examples, or part of the technical features are replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A dosing apparatus for dosing a quantity of a substance, characterized in that, The application relates to a device for mixing and conveying materials, comprising: a convergence conveyor (600); a mother liquor conveyor (100) for receiving and quantitatively conveying mother liquor; a rubbing crusher (500) connected with the mother liquor conveyor (100) for receiving mother liquor to make it loose and conveying the processed mother liquor to the convergence conveyor (600); a lees conveyor (200) for quantitatively conveying lees to the convergence conveyor (600); a rice hull bin (300) for quantitatively conveying rice hulls to the convergence conveyor (600); the mother liquor conveyor (100), the lees conveyor (200) and the rice hull bin (300) are sequentially arranged along the conveying direction of the convergence conveyor (600) so that the lees are covered by the mother liquor and the rice hulls are covered by the lees; a scattering machine (700) for receiving the mixture of the mother liquor, the lees and the rice hulls on the convergence conveyor (600) and conveying the mixture after stirring to a wine still.
2. The dosing apparatus of claim 1, wherein The application further comprises: a rice hull conveyor (400) for quantitatively conveying rice hulls to the wine still to lay a foundation for the wine still before the mixture is conveyed to the wine still.
3. The dosing apparatus of claim 1, wherein The area of the discharge port of the rubbing crusher (500) is smaller than that of the discharge port of the mother liquor conveyor (100).
4. The dosing apparatus of claim 1, wherein The feeding port of the mother liquor conveyor (100) is provided with a first height-limiting gate, and the discharge port of the mother liquor conveyor (100) is provided with a first variable-frequency scraper, and / or, the discharge port of the lees conveyor (200) is provided with a second height-limiting gate.
5. The dosing apparatus of claim 1, wherein A lees and liquor conveyor is arranged between the scattering machine (700) and the wine still.
6. The dosing apparatus of claim 5, wherein A first buffer feeder (910) and a second buffer feeder (920) with opposite directions are arranged between the lees and liquor conveyor and the wine still.
7. The dosing apparatus of claim 6, wherein The feeding end and the discharging end of both the first buffer feeder (910) and the second buffer feeder (920) are provided with a material arrival detector (901).
8. The dosing apparatus of claim 6, wherein, Both the first buffer feeder (910) and the second buffer feeder (920) are provided with a third height-limiting gate (902), and / or, the discharge port of both the first buffer feeder (910) and the second buffer feeder (920) is provided with a second variable-frequency scraper.
9. The dosing apparatus according to any one of claims 1 to 8, characterized in that The convergence conveyor (600) is provided with a first scattering shaft mechanism, which is arranged downstream of the rice hull bin (300) along the conveying direction of the convergence conveyor (600).
10. The dosing apparatus according to any one of claims 1 to 8, wherein The rubbing crusher (500) is provided with a servo mechanism (520) and a second scattering shaft mechanism (510), which are used for adjusting the quantitative conveying of the scattering machine (700), and / or, The rice hull bin (300) is provided with a weight sensor (310), and the discharge port of the rice hull bin (300) is provided with an air lock (330) which is closed based on the weight sensor (310) detecting that the weight reaches a preset value, and / or, The scattering machine (700) is a spiral scattering machine (700).