Intelligent sorting machine

By integrating cleaning and rinsing mechanisms into the intelligent sorting machine, the problem of dust accumulation on the conveyor belt affecting material identification is solved, achieving automated cleaning and improving the sorting machine's identification accuracy and production efficiency.

CN223721946UActive Publication Date: 2025-12-26LANGFANG QIANMU TECH CO LTD
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Patent Information

Application Number
CN202520209677.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-12-26
Estimated Expiration
2035-02-10

AI Technical Summary

Technical Problem

After long-term operation, conveyor belts are prone to accumulating dust and stains, which affects the accuracy of material identification mechanisms and leads to poor sorting results. In addition, traditional manual cleaning methods are time-consuming and labor-intensive, affecting production efficiency.

Method used

An intelligent sorting machine was designed, integrating a cleaning mechanism and a rinsing mechanism. The cleaning box can be quickly installed and disassembled through the cooperation of inclined columns and slots. Combined with cleaning rollers and rinsing pipes, it automatically removes dust and impurities from the conveyor belt, ensuring the cleanliness of the conveyor belt.

Benefits of technology

It improves the accuracy of material identification and the precision of the sorting process, reduces downtime, increases production efficiency, and ensures that the conveyor belt surface remains clean at all times.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223721946U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of sorting machines, in particular to an intelligent sorting machine which comprises a conveying frame, a conveying belt, an identifying mechanism and a sorting mechanism are arranged on the conveying frame, a cleaning box is arranged at the bottom end of the conveying frame, and a sliding supporting mechanism is arranged between the cleaning box and the conveying frame. The sliding supporting mechanism comprises a fixing block and a supporting plate, the fixing block is installed at the bottom end of the conveying frame, a sliding groove is formed in the fixing block, the supporting plate is located in the sliding groove, and a connecting plate is arranged between the supporting plate and the cleaning box. Compared with the prior art, the cleaning box is simple in structure, the downtime caused by manual cleaning is shortened, the overall production efficiency is improved, the design that the inclined columns are matched with the clamping grooves is adopted, the cleaning box can be rapidly installed in place and firmly locked, and the cleaning box can be easily taken down for maintenance or replacement through simple mechanical operation.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sorting machine, concretely is intelligent sorting machine. BACKGROUND

[0002] It is known that in the modern industrial production process, material sorting is an indispensable link in many industries, especially in the fields of food processing, pharmaceutical, chemical industry and electronic component manufacturing. Material sorting not only relates to product quality and safety, but also is one of the key steps to improve resource utilization. However, as the main carrier of material movement, the conveying belt is easy to accumulate dust, stains or other impurities after a long time of running. These pollutants will directly affect the capture accuracy of the material surface features by the identification mechanism such as the vision system, and then affect the sorting effect. Traditionally, in order to solve the above-mentioned cleanliness problem, it is usually necessary to stop the production line regularly for manual cleaning. This way not only consumes time and effort, but also cannot guarantee the best state of the conveying belt at any time, especially in the continuous production environment, frequent stop will seriously affect the overall production efficiency, so it is necessary to put forward a solution to this technical problem. SUMMARY

[0003] (I) Technical problem solved

[0004] In view of the deficiencies of the prior art, the utility model provides an intelligent sorting machine.

[0005] (II) Technical scheme

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: intelligent sorting machine, including conveying frame, being equipped with conveying belt, identification mechanism and sorting mechanism on the conveying frame, the bottom end of the conveying frame is equipped with cleaning box, the sliding support mechanism is equipped between the cleaning box and the conveying frame, the sliding support mechanism includes fixed block and support plate, the fixed block is installed at the bottom end of the conveying frame, the sliding slot is opened in the fixed block, the support plate is located in the sliding slot and is equipped with connecting plate between the cleaning box, the bottom end of the conveying frame is equipped with fastening hole, the fastening groove is opened in the top end of the fastening hole, the inclined column is equipped on the fastening hole, the elastic support mechanism is equipped between the inclined column and the fastening groove, the inclined slot is opened in the top of one end of the cleaning box, the adjusting groove is opened in the inside of the cleaning box, the clamping groove is opened in the top end of the adjusting groove, the extension slot is opened in one side of the adjusting groove, the inclined column is in the clamping groove, the adjusting plate is equipped on the adjusting groove, the top end of the adjusting plate is equipped with inclined block, the adjusting column is equipped between the adjusting plate and the outside of the cleaning box, the cleaning groove is opened in the top end of the cleaning box, the cleaning mechanism and the flushing mechanism are equipped on the cleaning groove.

[0007] Further, the utility model improves, the cleaning mechanism includes cleaning roller and drive motor, is equipped with bearing seat between both ends of cleaning roller with the cleaning box, is equipped with adjusting gear on the cleaning roller, the drive motor is located the inside of the cleaning box, drive gear is equipped with between the output of drive motor with adjusting gear.

[0008] Further, the utility model improves, the flushing mechanism includes flush pipe and drain pipe, flush pipe is installed in one side of the cleaning box, is equipped with shower head between flush pipe with the cleaning groove, drain pipe is installed at the bottom of the cleaning box and communicates the cleaning groove.

[0009] Further, the utility model improves, the identification mechanism includes mounting bracket and camera mechanism, is equipped with mounting plate between both sides of the top of mounting bracket with the conveying frame, camera mechanism is installed at the bottom of mounting bracket.

[0010] The bottom of mounting bracket is equipped with lighting mechanism.

[0011] Further, the utility model improves, the sorting mechanism includes material guide groove and telescopic mechanism, material guide groove is set up in one side of the conveying frame, telescopic mechanism is installed on the conveying frame, and the output of telescopic mechanism is equipped with push plate.

[0012] Further, the utility model improves, the sorting mechanism is equipped with multiple and is set up in staggered symmetry.

[0013] Further, the utility model improves, the adjusting column is equipped with two, and is equipped with handle between two adjusting columns.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides intelligent sorting machine, possesses following beneficial effects:

[0016] The intelligent sorting machine, through integration cleaning mechanism and flushing mechanism, can automatically remove dust and impurities on the conveying belt in the sorting process, reduces the downtime caused by manual cleaning, thereby improve the overall production efficiency, adopts the design of inclined column and slot cooperation, makes the cleaning box can be quickly installed in place and be firmly locked, through simple mechanical operation can easily take down cleaning box and maintain or replace, greatly shortens the equipment downtime, the continuous effective cleaning measure ensures the cleanliness of the conveying belt surface, avoids the influence of dust and impurities on the identification system, thereby improves the accuracy and reliability of material identification, since the conveying belt always keeps clean, the identification mechanism can more clearly capture the material characteristics, thereby improves the identification precision in the sorting process. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 Structure diagram of the utility model Figure 1

[0018] Figure 2 Structure diagram of the utility model Figure 2

[0019] Figure 3 Structure diagram of the utility model Figure 1 Enlarged structure left half sectional view of the cleaning box in the utility model

[0020] Figure 4 Structure diagram of the utility model Figure 1 Enlarged structure left half sectional view of the adjusting column in the utility model

[0021] In the figure: 1, conveying frame; 2, conveying belt; 3, cleaning box; 4, fixed block; 5, support plate; 6, connecting plate; 7, inclined column; 8, elastic support mechanism; 9, adjusting plate; 10, inclined block; 11, adjusting column; 12, cleaning roller; 13, driving motor; 14, bearing seat; 15, adjusting gear; 16, driving gear; 17, flushing pipe; 18, drain pipe; 19, spray head; 20, mounting frame; 21, camera mechanism; 22, lighting mechanism; 23, telescopic mechanism; 24, push plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-4 ​​The utility model discloses an intelligent sorting machine, including conveying frame 1, be equipped with conveying belt 2, identification mechanism and sorting mechanism on conveying frame 1, the bottom of conveying frame 1 is equipped with cleaning box 3, be equipped with sliding support mechanism between cleaning box 3 with conveying frame 1, sliding support mechanism includes fixed block 4 and support plate 5, the bottom of conveying frame 1 is installed in fixed block 4, is equipped with the sliding slot on fixed block 4, support plate 5 is located in the sliding slot and is equipped with connecting plate 6 between cleaning box 3, the bottom of conveying frame 1 is equipped with fastening hole, the top of fastening hole is equipped with fastening groove, be equipped with inclined column 7 on fastening hole, be equipped with elastic support mechanism 8 between inclined column 7 with fastening groove, the top of one end of cleaning box 3 is equipped with inclined groove, is equipped with adjusting groove in the inside of cleaning box 3, the top of adjusting groove is equipped with the slot, is equipped with extension groove on the one side of adjusting groove, inclined column 7 is in the slot, be equipped with adjusting plate 9 on adjusting groove, the top of adjusting plate 9 is equipped with inclined block 10, be equipped with adjusting column 11 between adjusting plate 9 with the outside of cleaning box 3, the top of cleaning box 3 is equipped with cleaning groove, be equipped with cleaning mechanism and flushing mechanism on cleaning groove, in this embodiment, cleaning box 3 is inserted in the sliding slot of fixed block 4 through support plate 5 to make cleaning box 3 be located at the bottom of conveying frame 1, and the inclined groove of the top of one end of cleaning box 3 contacts and pushes inclined column 7, and inclined column 7 is extruded and moves up, to make elastic support mechanism 8 be extruded and deform, then cleaning box 3 moves to the below of conveying frame 1, at this moment, the slot is just aligned with inclined column 7, and the elastic support force of elastic support mechanism 8 can produce the force of downward to inclined column 7, to make inclined column 7 insert the slot, realize locking cleaning box 3, in the use, the material on conveying belt 2 is identified through identification mechanism, then the identified material is sorted according to the kind through sorting mechanism, and the material carries dust or other impurities in the sorting process, influences conveying belt 2 cleanliness, and too much can influence identification efficiency, at this moment, cleaning mechanism and flushing mechanism of cleaning box 3 are used to clean and flush conveying belt 2, to effectively remove impurities and dust, and cleaning mechanism and flushing mechanism are all common cleaning device, do not make detailed description in this structure, can guarantee the cleanliness of conveying belt 2, guarantee sorting identification efficiency, personnel existing cleaning overhaul maintenance cleaning box 3, at this moment, by pulling adjusting column 11, adjusting column 11 drives adjusting plate 9 to move, and adjusting plate 9 mobilizes inclined block 10 to move, and inclined block 10 contacts and pushes inclined column 7, and inclined block 10 is in extension groove, and then pulling adjusting column 11 can quickly take down cleaning box 3, and it is convenient to overhaul and maintain.

[0024] In the scheme, the cleaning mechanism comprises a cleaning roller 12 and a driving motor 13, both ends of the cleaning roller 12 are provided with bearing seats 14 between the cleaning box 3, the cleaning roller 12 is provided with an adjusting gear 15, the driving motor 13 is located in the inside of the cleaning box 3, the output end of the driving motor 13 is provided with a driving gear 16 between the adjusting gear 15, the output end of the driving motor 13 drives the driving gear 16 to rotate, the driving gear 16 drives the adjusting gear 15 to rotate, the adjusting gear 15 drives the cleaning roller 12 to rotate, the cleaning roller 12 rotates at a stable angle through the two bearing seats 14, the cleaning roller 12 can clean the conveying belt 2, and the cleanliness of the conveying frame 1 is improved.

[0025] In the scheme, the flushing mechanism comprises a flushing pipe 17 and a drain pipe 18, the flushing pipe 17 is installed on one side of the cleaning box 3, the flushing pipe 17 is provided with a spray head 19 between the cleaning tank, the drain pipe 18 is installed at the bottom end of the cleaning box 3 and communicates with the cleaning tank, water is supplied through the flushing pipe 17, the water source is connected, the water enters the spray head 19 through the flushing pipe 17, and then the water is sprayed out through the spray head 19 to flush the conveying belt 2, the liquid flows into the drain pipe 18 through the cleaning tank and is discharged, and then the cleaning roller 12 is used for cleaning operation, so that the conveying belt 2 is better cleaned.

[0026] In the scheme, the identification mechanism comprises a mounting bracket 20 and a camera mechanism 21, the mounting bracket 20 is provided with mounting plates between the top ends of the conveying frame 1 on both sides, and the camera mechanism 21 is installed at the bottom end of the mounting bracket 20. The mounting bracket 20 is supported by the two mounting plates, and the camera mechanism 21 at the bottom end of the mounting bracket 20 is used for photographing and identifying the materials on the conveying frame 1. The identification system is a common material identification system in existing sorting technology, and will not be described in detail in this structure.

[0027] In the scheme, the bottom end of the mounting bracket 20 is provided with an illumination mechanism 22, the illumination mechanism 22 can better illuminate the materials on the conveying belt 2, and the camera mechanism 21 can photograph and identify the materials.

[0028] In the scheme, the sorting mechanism comprises a material guide groove and a telescopic mechanism 23, the material guide groove is opened in one side of the conveying frame 1, and the telescopic mechanism 23 is installed on the conveying frame 1. The output end of the telescopic mechanism 23 is provided with a push plate 24. When the identification mechanism identifies the materials classified into corresponding categories, the output end of the telescopic mechanism 23 moves the push plate 24 linearly, the push plate 24 pushes the materials on the conveying belt 2, and then the materials are discharged through the material guide groove, so that the material sorting operation is realized.

[0029] In the scheme, the sorting mechanisms are multiple and are arranged in staggered symmetry, and the multiple and staggered symmetric sorting mechanisms can sort the materials into more types.

[0030] In the scheme, the two adjusting columns 11 are provided with a handle, and the two adjusting columns 11 can be conveniently adjusted by holding the handle.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An intelligent sorting machine comprising a conveying frame (1) provided with a conveying belt (2), an identification mechanism and a sorting mechanism, characterized in that, The bottom end of the conveying frame (1) is provided with a cleaning box (3), a sliding support mechanism is arranged between the cleaning box (3) and the conveying frame (1), the sliding support mechanism comprises a fixed block (4) and a support plate (5), the fixed block (4) is installed at the bottom end of the conveying frame (1), a sliding groove is formed in the fixed block (4), the support plate (5) is located in the sliding groove and is provided with a connecting plate (6) between the cleaning box (3), a fastening hole is formed in the bottom end of the conveying frame (1), a fastening groove is formed in the top end of the fastening hole, an inclined column (7) is arranged on the fastening hole, an elastic support mechanism (8) is arranged between the inclined column (7) and the fastening groove, an inclined groove is formed in one end of the top of the cleaning box (3), an adjusting groove is formed in the inside of the cleaning box (3), a clamping groove is formed in the top end of the adjusting groove, an extension groove is formed in one side of the adjusting groove, the inclined column (7) abuts against the clamping groove, an adjusting plate (9) is arranged on the adjusting groove, an inclined block (10) is arranged at the top end of the adjusting plate (9), an adjusting column (11) is arranged between the adjusting plate (9) and the outside of the cleaning box (3), a cleaning groove is formed in the top end of the cleaning box (3), a cleaning mechanism and a flushing mechanism are arranged on the cleaning groove.

2. The intelligent sorter of claim 1, wherein, The cleaning mechanism comprises a cleaning roller (12) and a driving motor (13), bearings (14) are arranged between the two ends of the cleaning roller (12) and the cleaning box (3), an adjusting gear (15) is arranged on the cleaning roller (12), the driving motor (13) is located in the inside of the cleaning box (3), a driving gear (16) is arranged between the output end of the driving motor (13) and the adjusting gear (15).

3. The intelligent sorter of claim 2, wherein, The flushing mechanism comprises a flushing pipe (17) and a drain pipe (18), the flushing pipe (17) is installed on one side of the cleaning box (3), a spray head (19) is arranged between the flushing pipe (17) and the cleaning groove, the drain pipe (18) is installed at the bottom end of the cleaning box (3) and communicates with the cleaning groove.

4. The intelligent sorter of claim 3, wherein, The identification mechanism comprises a mounting frame (20) and a camera mechanism (21), a mounting plate is arranged between the top ends of the two sides of the conveying frame (1), the camera mechanism (21) is installed at the bottom end of the mounting frame (20).

5. The intelligent sorter of claim 4, wherein, The bottom end of the mounting frame (20) is provided with an illuminating mechanism (22).

6. The intelligent sorter of claim 5, wherein, The sorting mechanism comprises a material guide groove and a telescopic mechanism (23), the material guide groove is formed in one side of the conveying frame (1), the telescopic mechanism (23) is installed on the conveying frame (1), a push plate (24) is arranged at the output end of the telescopic mechanism (23).

7. The intelligent sorter of claim 6, wherein, The sorting mechanism is provided with a plurality of and is arranged in a staggered and symmetrical manner.

8. The intelligent sorter of claim 7, wherein, The adjusting column (11) is provided with two, a handle is arranged between the two adjusting columns (11).