Rapid width adjusting mechanism for material frame
By designing a rapid width adjustment mechanism for the material frame, and utilizing the automated detection and adjustment of the conveyor belt and adjustment unit, the problems of low production efficiency and inconsistent width caused by manual adjustment are solved, achieving rapid and accurate adjustment of the material frame width and improving production efficiency.
Patent Information
- Application Number
- CN202520097903.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-16
AI Technical Summary
The current method of adjusting the width of PCB board frames mainly relies on manual adjustment, which results in low production efficiency and difficulty in ensuring the consistency of width.
Design a material frame rapid width adjustment mechanism, including a feeding unit and an adjustment unit. By utilizing the coordinated work of a conveyor belt, a monitoring component, a fixing component, and an adjustment unit, the material frame width is automatically detected and adjusted. The material frame width is rapidly adjusted by a movable plate driving a pushing component and an adjustment component.
It enables rapid and accurate adjustment of the material frame width, ensuring width consistency, improving production efficiency, and replacing manual operation.
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Figure CN223721973U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the processing technical field of circuit board especially relates to a material frame quick width adjusting mechanism. BACKGROUND
[0002] With the rapid development of electronic manufacturing industry, the design and manufacturing technology of PCB board material frame are also constantly progressing. The existing material frame usually adopts more advanced materials and manufacturing processes to improve its load capacity, durability and adaptability.
[0003] At present, in some application scenarios, different PCB board material frames are still needed to meet specific production needs, for example, when storing or transporting PCB boards of different widths, the width of the material frame needs to be adjusted accordingly. However, most of the width adjustment of PCB board material frames on the market is manually adjusted by artificial means. Manual adjustment cannot guarantee the consistency and accuracy of the width of the material frame, and affects production efficiency. SUMMARY
[0004] The utility model aims at: provide a kind of material frame quick width adjusting mechanism, to the deficiency of prior art described above, it aims at solving the technical problem that the width adjustment of PCB board material frame on the market is mostly manually adjusted by artificial means, leading to low production efficiency.
[0005] To achieve the above object, the utility model adopts the technical scheme that:
[0006] A kind of material frame quick width adjusting mechanism, comprising:
[0007] Feeding unit is used to transport material frame, and feeding unit includes conveyor belt and monitoring component and fixed component arranged on both sides of conveyor belt;
[0008] Adjusting unit is used to adjust the width of material frame, and adjusting unit includes movable plate and first fixed plate and second fixed plate arranged on both sides of movable plate, second fixed plate is slidably provided with pusher on upper and lower ends, and pusher is provided with adjusting piece;
[0009] Wherein, adjusting unit is arranged on one side of feeding unit, and pusher is connected with movable plate, so that movable plate drives pusher and adjusting piece to move back and forth.
[0010] The utility model is further provided as follows: monitoring component includes two fixed rods arranged symmetrically and camera arranged on fixed rod, and two fixed rods are arranged on both sides of conveyor belt.
[0011] The utility model is further provided as follows: fixed component includes two clamping blocks arranged symmetrically, first slider fixedly connected with clamping block and first slide plate slidably connected with slider, and first slide plate is fixedly connected with conveyor belt.
[0012] The utility model further sets up: first fixed plate is provided with drive piece, transmission piece connected with drive piece, screw rod connected with transmission piece, screw rod is rotatably connected with second fixed plate, and screw rod is slidably connected with movable plate.
[0013] The utility model further sets up: movable plate is provided with two symmetrical distribution telescopic parts and limiting piece perpendicular connection with telescopic part, second fixed plate is provided with pull frame spare, pull frame spare and limiting piece are slidably connected, so that limiting piece moves left and right along telescopic part.
[0014] The utility model further sets up: pull frame spare includes bearing seat and air cylinder fixed connection with bearing seat, and air cylinder is set up in second fixed plate, and limiting piece is slidably connected with bearing seat.
[0015] The utility model further sets up: limiting piece includes adjusting shaft and adjusting plate set up in one end of adjusting shaft, adjusting shaft is slidably connected with bearing seat, and the other end of adjusting shaft is connected with telescopic part.
[0016] The utility model further sets up: pusher includes second sliding block and second slide plate slidably connected with second sliding block, and the second slide plate is slidably connected with the second sliding block.
[0017] The utility model further sets up: second slide plate and movable plate are provided with reinforcing plate between.
[0018] The utility model further sets up: adjusting unit includes connecting plate, oblique piece rotatably connected with connecting plate and clamping block connected with oblique piece, and push plate is provided with sliding slot, and one end of oblique piece is abutted with sliding slot.
[0019] Compared with prior art, the application has the beneficial effects that:
[0020] In the utility model, after the material frame flows to the specified position along the conveyer belt, the monitoring assembly detects the position and placement state of the material frame, the fixing assembly positions and fixes the material frame, then, the adjusting unit starts from the side, at this time, the movable plate starts and moves from the first fixed plate to the second fixed plate, so as to drive the pusher and the adjusting unit to move forward synchronously, the adjusting unit and the side plate inside the material frame abut, the movable plate moves forward until the adjusting unit pushes the material frame side plate to the specified position and retreats back, the fixing assembly loosens the material frame, and the material frame flows out along the conveyer belt, so as to complete the width rapid adjustment of the material frame, replace the manual rapid adjustment, ensure the consistency and accuracy of the material frame width, and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort based on these drawings.
[0022] Figure 1 It is the overall structure side view of the utility model;
[0023] Figure 2 It is the overall structure schematic view of the adjusting unit in the utility model;
[0024] Figure 3 It is the dispersion structure schematic view of the adjusting unit in the utility model.
[0025] The label details involved in the above drawings are as follows:
[0026] 1-feeding unit, 11-conveying belt, 12-monitoring assembly, 121-fixed rod, 122-camera, 13-fixed assembly, 131-clamping block, 132-first sliding block, 133-first sliding plate;
[0027] 2-adjusting unit, 21-moving plate, 22-first fixed plate, 221-driving piece, 222-transmission piece, 223-screw rod, 23-second fixed plate, 24-telescopic piece, 25-limiting piece, 251-adjusting shaft, 252-adjusting plate, 26-pull frame piece, 261-bearing seat, 262-cylinder, 27-pushing piece, 271-second sliding block, 272-second sliding plate, 273-pushing plate, 274-slotted, 275-strengthening plate, 28-adjusting piece, 281-connecting plate, 282-inclined block, 283-clamping block. DETAILED DESCRIPTION
[0028] In the description of the present application, the term "a plurality of" refers to two or more (including two). The technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. The terms "mounting", "connecting", "connecting" and the like should be interpreted broadly, for example: "connecting" can be fixed connection, or detachable connection, or integral connection; "connected" can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0029] In the description of this application, the technical terms "upper", "lower", "front", "rear", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0030] In order to better understand the above-mentioned objectives, technical solutions and advantages of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings, so as to understand in detail how to solve the problems raised in the background art.
[0031] It should be noted that the material frame structure in this embodiment can be the material frame disclosed in the patent: Automatic Width Adjustment Mechanism and Adjustment Device for Material Frame (Application No.: 202111251397.8). This material frame has two fixed and movable limit frames respectively. By adjusting the movable limit frame, the distance between the two limit frames can be changed, thereby realizing the width adjustment of the material frame. This has been described in detail in the existing patent, and will not be repeated here.
[0032] like Figures 1 to 3 As shown, a material frame rapid width adjustment mechanism includes: a feeding unit 1 for transporting the material frame, the feeding unit 1 including a conveyor belt 11 and monitoring components 12 and fixing components 13 disposed on both sides of the conveyor belt 11; and an adjustment unit 2 for adjusting the width of the material frame, the adjustment unit 2 including a movable plate 21 and a first fixing plate 22 and a second fixing plate 23 disposed on both sides of the movable plate 21, the second fixing plate 23 having a pushing member 27 slidably disposed at its upper and lower ends, and the pushing member 27 being fitted with an adjustment member 28; wherein, the adjustment unit 2 is disposed on one side of the feeding unit 1, and the pushing member 27 is connected to the movable plate 21 so that the movable plate 21 drives the pushing member 27 and the adjustment member 28 to move back and forth.
[0033] Specifically, including but not limited to, the conveyor belt 11 can be equipped with a double-speed chain to meet the requirements of high-speed transmission and high load capacity. When the material frame flows into the designated position along the double-speed chain, the monitoring component 12 first detects the placement of the material frame. At this time, the opening of the material frame faces the opposite direction of the conveyor belt 11's forward direction. Then, the fixing component 13 can clamp the bottom edge of the material frame, thereby achieving precise positioning and fixing of the material frame. Then, the adjusting unit 2 is set on one side of the conveyor belt 11 corresponding to the material frame. The movable plate 21 of the adjusting unit 2 moves along the direction from the first fixing plate 22 to the second fixing plate 23, and drives the limiting component 25 and the pushing component 27 forward. When the adjusting component 28 is activated, the upper and lower adjusting components 28 abut against the two ends of the movable limiting frame in the material frame, thereby adjusting the distance between the two limiting frames and making the width of each cavity inside the frame consistent. Finally, the movable plate 21 of the adjusting unit 2 retracts, the fixing component 13 releases the material frame, and the material frame flows out with the conveyor belt 11. Repeating the operation allows for quick adjustment of the width of the material frame. It should be noted that the adjusting component 28 is detachably installed on the pushing component 27, and the front end of the adjusting component 28 can be adjusted to be flush with or protrude from the pushing component 27. When the two are flush, the pushing component 27 can fit against the side plate of the material frame, thereby cooperating with the adjusting component 28 to achieve the width adjustment of the material frame.
[0034] The above solution replaces manual labor for rapid adjustment of the material frame width, ensuring consistency and accuracy of the frame width, and also enables the transportation of the frame, thereby improving production efficiency.
[0035] like Figure 1 As shown, in one specific embodiment of the improvement, the monitoring component 12 includes two symmetrically arranged fixed rods 121 and a camera 122 disposed on the fixed rods 121. The two fixed rods 121 are respectively disposed on both sides of the conveyor belt 11.
[0036] Specifically, including but not limited to, the fixing rod 121 is set as an L-shaped structure, one end of the fixing rod 121 is fixed to the frame of the transmission belt, and the camera 122 is installed at the other end of the fixing rod 121. The two cameras 122 can be set relative to each other, so as to obtain information such as the position and adjustment of the material frame and improve the intelligence of the mechanism.
[0037] like Figure 1 As shown, in one specific embodiment of the improvement, the fixing component 13 includes two symmetrically arranged clamping blocks 131, a first slider 132 fixedly connected to the clamping blocks 131, and a first sliding plate 133 slidably connected to the slider. The first sliding plate 133 is fixedly connected to the conveyor belt 11.
[0038] Specifically, including but not limited to, the clamp block 283 can be a rectangular block, the thickness of the clamp block 283 is smaller than the frame thickness of the material frame, to avoid interference with the adjusting part 28; the first sliding plate 133 is fixed on the rack of the conveying belt 11, and the first sliding plate 133 has a slide rail perpendicular to the conveying belt 11 and a motor installed thereon, the first sliding block 132 is connected with the motor, so that the first sliding block 132 can reciprocate along the slide rail, thereby realizing the clamping or loosening of the clamp block 283 to the material frame, and accurately positioning the material frame; of course, in order to increase the friction between the clamp block 283 and the material frame, a rubber, a non-slip pad or the like can be installed on the clamp block 283, which can also avoid scratching the material frame; in the embodiment, the position of the clamp block 283 can be set at the center of the pushing part 27; in some embodiments, a plurality of clamp blocks 283 are arranged on the cross rod, and the cross rod and the first sliding block 132 are fixedly connected, so as to ensure the clamping force and avoid the displacement of the adjusting material frame.
[0039] As shown in Figure 3 , as an improved specific embodiment, the first fixed plate 22 is provided with a driving part 221, a transmission part 222 connected with the driving part 221, and a lead screw 223 connected with the transmission part 222. The lead screw 223 is rotatably connected with the second fixed plate 23, and the lead screw 223 is slidably connected with the movable plate 21.
[0040] Specifically, including but not limited to, the driving part 221 is a motor, the transmission part 222 is a structure of two synchronous wheels and a synchronous belt matched with each other, so that the driving part 221 drives the synchronous wheels to rotate, thereby driving the lead screw 223 to rotate. The lead screw 223 is rotatably connected at both ends of the first fixed plate 22 and the second fixed plate 23, and the lead screw 223 penetrates through the movable plate 21, and the movable plate 21 is provided with a bearing matched with the lead screw 223. The forward or reverse rotation of the motor drives the lead screw 223 to rotate forward or reverse, thereby realizing the forward or reverse movement of the movable plate 21, and ensuring the automatic adjustment of the width of the material frame.
[0041] As shown in Figure 2 and Figure 3 , as an improved specific embodiment, the movable plate 21 is provided with two symmetrically distributed telescopic parts 24 and a limiting part 25 connected perpendicularly with the telescopic part 24, and the second fixed plate 23 is provided with a pull frame part 26, the pull frame part 26 and the limiting part 25 are slidably connected, so that the limiting part 25 moves left and right along the telescopic part 24.
[0042] Specifically, including but not limited to, the telescopic piece 24 is provided with two rectangular blocks matched with each other, and a stretching rod is arranged between the two rectangular blocks, so that one of the rectangular blocks can be stretched and contracted relative to the other rectangular block. One rectangular block is fixedly installed on the side surface of the movable plate 21, and the other rectangular block is connected with the adjusting shaft 251 of the limiting piece 25. The pulling frame piece 26 is fixedly installed on the second fixed plate 23, and the adjusting shaft 251 can pass through the bearing seat 261 of the pulling frame piece 26, so that when the pulling frame piece 26 is started, the movement of the limiting piece 25 can be driven, so that the spacing between the limiting piece 25 and the pushing piece 27 can be adjusted. At the same time, the limiting piece 25 can limit the material frame. When the material frame of different specifications is used, the pulling frame piece 26 drives the telescopic piece 24 to adjust left and right in the transverse direction, so that the limiting piece 25 can always be attached to the side frame of the material frame.
[0043] As shown in Figure 2 , as an improved specific embodiment, the pulling frame piece 26 includes a bearing seat 261 and a cylinder 262 fixedly connected with the bearing seat 261. The cylinder 262 is arranged on the second fixed plate 23, and the limiting piece 25 is slidably connected with the bearing seat 261.
[0044] Specifically, including but not limited to, the second fixed plate 23 is fixed to the machine table, and the two sides have a gap relative to the movable plate 21. The limiting piece 25 passes through the gap and is connected with the telescopic piece 24. The cylinder 262 is arranged on the side surface of the second fixed plate 23 away from the movable plate 21 and corresponds to the position of the gap. The bearing seat 261 is accommodated in the gap, so that the bearing seat 261 can move in the gap. At this time, when the movable plate 21 drives the limiting piece 25 to move, the limiting piece 25 can slide relative to the bearing seat 261.
[0045] As shown in Figure 3 , as an improved specific embodiment, the limiting piece 25 includes an adjusting shaft 251 and an adjusting plate 252 arranged at one end of the adjusting shaft 251. The adjusting shaft 251 is slidably connected with the bearing seat 261, and the other end of the adjusting shaft 251 is connected with the telescopic piece 24.
[0046] Specifically, including but not limited to, the adjusting shaft 251 is a smooth straight shaft, which can slide relative to the bearing seat 261. The adjusting plate 252 is a rectangular plate. In this embodiment, the adjusting plate 252 is perpendicular to the adjusting shaft 251, which is convenient for limiting the upper part of the material frame. Two adjusting plates 252 are provided with a laser, which can ensure the automatic control of the equipment.
[0047] As shown in Figure 2 and Figure 3As shown, as an improved specific embodiment, the pushing member 27 comprises second sliders 271 and second sliding plates 272 connected with the second sliders 271, and a pushing plate 273 is arranged between the two second sliding plates 272, the second sliders 271 are fixedly connected with the second fixed plate 23, the second sliding plates 272 are fixedly connected with the movable plate 21, the second sliding plates 272 are connected with the adjusting member 28, and a reinforcing plate 275 is arranged between the second sliding plates 272 and the movable plate 21.
[0048] Specifically, but not limited to, the second sliding plate 272 is a rectangular plate and is provided with a sliding rail for sliding of the second slider 271, the sliding rail is provided with an inductor, the two second sliders 271 are arranged at the upper and lower ends of the second fixed plate 23 respectively, and the side of the second slider 271 facing the movable plate 21 is provided with a buffer pad, the pushing plate 273 is a I-shaped structure, the two ends of the pushing plate 273 are fixedly connected with the two second sliding plates 272 respectively, so that the two ends of the second sliding plate 272 are fixedly connected with the pushing plate 273 and the movable plate 21 respectively, to ensure the stability of the structure, and the reinforcing plate 275 is used to further stabilize the second sliding plate 272 and the movable plate 21, based on which, when the movable plate 21 moves, the second sliding plate 272 is driven to slide relative to the second slider 271, to realize the movement of the adjusting member 28.
[0049] As shown in Figure 2 and Figure 3 Figure 2 Figure 3 As shown, as an improved specific embodiment, the adjusting member 28 comprises a connecting plate 281, an inclined block 282 rotatably connected with the connecting plate 281, and a clamping block 283 connected with the inclined block 282, the pushing plate 273 is provided with a sliding groove 274, and one end of the inclined block 282 abuts against the sliding groove 274.
[0050] Specifically, but not limited to, the connecting plate 281 is used to fix the entire adjusting member 28 to the second sliding plate 272, a plurality of mounting holes are formed in the side surface of the second sliding plate 272, and a long hole is formed in the connecting plate 281 correspondingly, to ensure quick disassembly and assembly and adjustment of the mounting position of the adjusting member 28, the inclined block 282 is a structure in which a cylinder is connected with a moving plate, the cylinder rod of the inclined block 282 is accommodated in the sliding groove 274 and can be elongated or shortened along the sliding groove 274, so as to change the inclination angle of the entire adjusting member 28 and the height of the clamping block 283, and the clamping block 283 is connected with a cylinder for driving, the cylinder is mounted to the moving plate of the inclined block 282, so that the clamping block 283 can clamp and limit the two ends of the limiting frame, to push the limiting frame to move forward and change the adjustment of the width of the material frame.
[0051] Working principle: first, for the corresponding frame, by pulling the frame 26 adjusting the limiting piece 25, and the adjusting piece 28 also with the adjustment of the inclined block 282, then, the frame along with the conveyor 11 into the designated location after the monitoring assembly 12 camera 122 on the frame for camera detection, then fixed assembly 13 of the first slider 132 drive clamping block 131 on the frame for fixed, followed by transmission 222 to drive the lead screw 223, the lead screw 223 rotation makes the movable plate 21 move, so as to advance the pusher 27 and the limiting piece 25 forward, finally, the clamping block 283 on both ends of the limiting frame clamping, movable plate 21 again to move forward to drive the limiting frame adjustment, after the adjustment is completed, the clamping block 283 loose and movable plate 21 quickly back, fixed assembly 13 loose, the frame along the conveyor 11 out, so repeat the operation; of course, if the adjustment of the same specification frame limiting piece 25 and adjusting piece 28 only need to be debugged once can be completed.
[0052] Finally, it should be noted that: the above only is the preferred embodiment of the present application, the protection scope of the present application is not limited to the above-mentioned examples, all technical solutions under the idea of the present application belong to the protection scope of the present application. It should be pointed out that, for the ordinary skilled in the art, without departing from the principle of the present application under the premise of a number of improvements and embellishment, these improvements and embellishment should also be considered as the protection scope of the present application.
Claims
1. A quick width adjusting mechanism for a material frame, characterized in that, The utility model relates to a kind of material frame width adjustment device, including: Feeding unit for the transportation of material frame, the feeding unit includes conveyor belt and monitoring component and fixed component arranged on both sides of the conveyor belt; Adjusting unit for the width adjustment of the material frame, the adjusting unit includes movable plate and first fixed plate and second fixed plate arranged on both sides of the movable plate, slidingly arranged with pusher on the upper and lower ends of the second fixed plate, the pusher is cooperatively arranged with adjusting piece; Wherein, the adjusting unit is arranged on one side of the feeding unit, the pusher is connected with the movable plate, so that the movable plate drives the pusher and the adjusting piece to move back and forth.
2. The quick width adjusting mechanism of a material frame according to claim 1, characterized in that, The monitoring component includes two fixed rods arranged symmetrically and a camera arranged on the fixed rods, and the two fixed rods are arranged on both sides of the conveyor belt.
3. The quick width adjustment mechanism of claim 1, wherein, The fixed component includes two clamping blocks arranged symmetrically, a first sliding block fixedly connected with the clamping blocks and a first sliding plate slidingly connected with the sliding block, and the first sliding plate is fixedly connected with the conveyor belt.
4. The quick width adjustment mechanism of claim 3, wherein, The first fixed plate is provided with a driving member, a transmission member connected with the driving member, and a lead screw connected with the transmission member, the lead screw is rotatably connected with the second fixed plate, and the lead screw is slidingly connected with the movable plate.
5. The quick width adjustment mechanism of claim 1, wherein, The movable plate is provided with two symmetrically distributed expansion pieces and a limiting piece connected perpendicularly with the expansion pieces, and the second fixed plate is provided with a pull frame piece, the pull frame piece and the limiting piece are slidingly connected, so that the limiting piece moves left and right along the expansion piece.
6. The quick width adjustment mechanism of claim 5, wherein, The pull frame piece includes a bearing seat and a gas cylinder fixedly connected with the bearing seat, the gas cylinder is arranged on the second fixed plate, and the limiting piece is slidingly connected with the bearing seat.
7. The quick width adjustment mechanism of claim 6, wherein, The limiting piece includes an adjusting shaft and an adjusting plate arranged on one end of the adjusting shaft, the adjusting shaft is slidingly connected with the bearing seat, and the other end of the adjusting shaft is connected with the expansion piece.
8. The quick width adjustment mechanism of claim 1, wherein, The pusher includes a second sliding block and a second sliding plate slidingly connected with the second sliding block, a push plate is arranged between the two second sliding plates, the second sliding block is fixedly connected with the second fixed plate, the second sliding plate is fixedly connected with the movable plate, and the second sliding plate is connected with the adjusting piece.
9. The quick width adjustment mechanism of claim 8, wherein, A reinforcing plate is arranged between the second sliding plate and the movable plate.
10. The quick width adjustment mechanism of claim 8, wherein, The adjusting piece includes a connecting plate, an inclined block rotatably connected with the connecting plate and a clamping block connected with the inclined block, the push plate is provided with a sliding groove, and one end of the inclined block abuts against the sliding groove.
Citation Information
Patent Citations
Automatic width adjusting mechanism and adjusting device for material frame
CN114071880A