Winding device for preparing metal-based composite film

The problem of outer diameter limitation and size adaptability of the composite film winding device was solved by using a limit plate, compression spring and hydraulic cylinder system, which realized an efficient and stable winding process and simplified the operation process.

CN223722314UActive Publication Date: 2025-12-26HENAN JUJIANG LANJIN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520224059.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-12-26
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Existing composite film winding devices are not convenient for limiting the outer diameter of the final wound metal-based composite film, and require disassembly and replacement of the take-up roller when winding composite films of different sizes, which is complicated and leads to reduced winding efficiency.

Method used

The system employs a limit plate and compression spring in conjunction with a hydraulic cylinder system. The limit plate is fitted against the outer wall of the take-up roller to restrict the outer diameter, while the hydraulic cylinder adjusts the position of the limit plate to accommodate different sizes. The ball bearings enhance stability, and a backup take-up assembly enables fault switching, ensuring both take-up quality and efficiency.

Benefits of technology

It effectively limits the outer diameter of the composite film, improves winding neatness and flatness, simplifies size adaptability operations, ensures the stability of the winding process and the reliability of spare components, and improves winding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device for preparing a metal-based composite film, and relates to the technical field of metal-based composite film production equipment, the winding device for preparing the metal-based composite film comprises a working table, first vertical plates are installed at the two ends of the left side of the top of the working table, and two guide rollers are installed between the first vertical plates; wherein a first driving motor is installed at one end of the guide roller located on the lower portion through the first vertical plate, a cutting assembly is installed at the top of the workbench, second vertical plates are installed at the two ends of the right side of the top of the workbench, and a material collecting roller is installed on the left side between the two second vertical plates; according to the scheme, the problems that in the using process of an existing composite film winding device, the outer diameter of a finally-wound metal-based composite film is inconvenient to limit, when composite films of different sizes are wound, an original material collecting roller needs to be detached, then a material collecting roller of a proper size is replaced, operation is too complex, and the cost is high are solved. And the winding efficiency is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal matrix composite film production equipment technical field, concretely is a kind of winding device for metal matrix composite film preparation. BACKGROUND

[0002] Metal matrix composite film is a kind of composite material artificially combined by metal and its alloy as matrix with one or more metal or non-metal reinforcing phase, is widely used in electronic, optics, machinery, decoration and other fields, and metal composite film is often used to prepare optical film, sensor, protective coating, surface modification etc.

[0003] For example, the composite film winding device with publication number CN221853600U, the device includes base and film roll dismounting mechanism, two bases are arranged in parallel, guiding roller assembly and winding roller are installed between two bases, guiding roller assembly is arranged in winding roller front channel, winding motor is installed on one base, winding motor is connected with winding roller, film roll dismounting mechanism is connected on two bases, film roll dismounting mechanism includes winding roller bracket, winding roller bracket can support winding roller.

[0004] The above-mentioned device is inconvenient to limit the outer diameter of the metal matrix composite film after final winding during use, and when winding different size composite films, the original material collecting roller needs to be disassembled, and then the material collecting roller of appropriate size is replaced, the operation is too complex, leading to reduced winding efficiency;Therefore, we propose a kind of winding device for metal matrix composite film preparation to solve the problems raised in the above-mentioned. Utility model content

[0005] The utility model aims at providing a kind of winding device for metal matrix composite film preparation to solve the problems raised in the above-mentioned background art that the existing composite film winding device is inconvenient to limit the outer diameter of the metal matrix composite film after final winding during use, and when winding different size composite films, the original material collecting roller needs to be disassembled, and then the material collecting roller of appropriate size is replaced, the operation is too complex, leading to reduced winding efficiency.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: A winding device for metal matrix composite film preparation, including the work table, both ends of the left side of the top of work table are installed with first vertical plate, two guide rollers are installed between first vertical plate, one end of the guide roller in lower part is installed with first drive motor through first vertical plate, the top of work table is installed with cutting assembly, both ends of the right side of the top of work table are installed with second vertical plate, the left side between two second vertical plate is installed with material collecting roller, the front end of material collecting roller is installed with second drive motor through second vertical plate, the right side between two second vertical plate is installed with fixed plate, the side close to the direction of material collecting roller of fixed plate is installed with limit plate, the inside of the front end of material collecting roller is provided with recess, the inside of recess is annularly distributed with three sets of clamping slot, the front end of second vertical plate is installed with third vertical plate, the rear end of third vertical plate is installed with second hydraulic cylinder, the other end of second hydraulic cylinder is installed with fixed rod, the both sides of the rear end of first vertical plate located in front end are installed with fourth hydraulic cylinder, the other end of fourth hydraulic cylinder is installed with limit disc.

[0007] Preferably, the cutting assembly includes a cutting table located on the right side of the first vertical plate, an L-shaped frame mounted on the top of the cutting table, a plurality of first hydraulic cylinders mounted on the inner top of the L-shaped frame, a cutting knife mounted on the bottom of the first hydraulic cylinders, and a cutting groove provided on the top of the cutting table, wherein the cutting knife and the cutting groove are located on the same vertical line.

[0008] Preferably, one end of the two guide rollers is installed with a first rotating shaft through the first vertical plate, wherein the lower first rotating shaft is located on the output shaft of the first drive motor, and the two first rotating shafts are connected through a conveyor belt.

[0009] Preferably, the fixed plate is fixedly connected with the limit plate through a plurality of compression springs, and the limit plate is an arc-shaped plate.

[0010] Preferably, the outer wall of the fixed rod is annularly installed with three sets of third hydraulic cylinders, and the other end of the third hydraulic cylinders is installed with a clamping block.

[0011] Preferably, the second hydraulic cylinder is rotatably connected with the third vertical plate through a second rotating shaft, and the other end of the second rotating shaft is installed with a rocker arm.

[0012] Preferably, the two guide rollers are located inside the limit disc and are slidingly connected with the limit disc, and the inner wall of the connection between the limit disc and the guide rollers is embedded with a ball.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] (1), the utility model discloses a material collecting roller is contacted with the limiting plate to the composite film when winding, and the outer wall of material collecting roller can limit the outer diameter of the composite film after final winding through the compression degree of compression spring, and the limiting plate can always be attached with the outer wall of material collecting roller through the elastic force of compression spring, can effectively improve the neatness of composite film in the winding process, and the horizontal position of limiting disc can be adjusted through the fourth hydraulic cylinder, and the guiding range on the guide roller can be adjusted, realizes the winding of the composite film of different sizes, and the stability of limiting disc is improved through the ball, solves the problem that the existing composite film winding device is not convenient for limiting the outer diameter of metal-based composite film after final winding in the process of using, and when winding composite film of different sizes, the original material collecting roller needs to be disassembled, and then the material collecting roller of suitable size is replaced, and the operation is too complex, leading to the problem of reducing the winding efficiency.

[0015] (2), the first driving motor can drive the first shaft of lower part to rotate, and the two first shafts and the two guide rollers can be driven to rotate synchronously through the connection of the conveying belt, the setting of the two guide rollers makes the composite film be flattened during traction, so as to ensure the flatness and quality of the composite film, and ensure that the surface of the wound composite film is smooth and defect-free.

[0016] (3), the second driving motor can drive the material collecting roller to rotate and wind the composite film, when the second driving motor fails and the material collecting roller cannot continue to work, the fixed rod is driven into the groove by the second hydraulic cylinder, the clamping block is driven to move outward and enter the inner wall of the clamping groove by the third hydraulic cylinder, the second shaft is driven to rotate by rotating the rocker arm, the second hydraulic cylinder and the fixed rod are driven to rotate, the material collecting roller is driven to rotate by the clamping action of the clamping groove and the clamping block, the winding of the composite film is realized, and the winding assembly can be used as a standby of the device. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the upper view structure schematic diagram of the utility model;

[0019] Figure 3 It is the front view cross section structure schematic of the utility model Figure 1 ;

[0020] Figure 4 It is the front view cross section structure schematic of the utility model Figure 2 ;

[0021] Figure 5 It is the left view cross section structure schematic diagram of the utility model;

[0022] In the figure: 1, workbench; 2, first vertical plate; 3, guide roller; 4, first drive motor; 5, first rotating shaft; 6, conveying belt; 7, cutting table; 8, L-shaped frame; 9, first hydraulic cylinder; 10, cutting knife; 11, cutting groove; 12, second vertical plate; 13, material collecting roller; 14, second drive motor; 15, fixed plate; 16, compression spring; 17, limiting plate; 18, groove; 19, clamping groove; 20, third vertical plate; 21, second hydraulic cylinder; 22, fixed rod; 23, third hydraulic cylinder; 24, clamping block; 25, second rotating shaft; 26, rocker arm; 27, fourth hydraulic cylinder; 28, limiting disc; 29, ball. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0024] Please refer to Figures 1-5The utility model provides a kind of winding device for metal matrix composite film preparation, including workbench 1, the top left side of workbench 1 is equipped with two first vertical plates 2 in both ends, two guide rollers 3 are installed between first vertical plate 2, wherein the one end of guide roller 3 located in lower part is installed with first drive motor 4 by first vertical plate 2, the one end of two guide rollers 3 is installed with first shaft 5 by first vertical plate 2, wherein the first shaft 5 in lower part is located on the output shaft of first drive motor 4, two first shaft 5 are connected by conveyor belt 6 between, when winding composite film, composite film needs to be placed between two guide rollers 3, first drive motor 4 can drive the rotation of first shaft 5 in lower part, the synchronous rotation of two first shaft 5 and two guide rollers 3 can be driven by the connecting effect of conveyor belt 6, the setting of two guide rollers 3 makes that composite film can be flattened in traction process, to guarantee the flatness and quality of composite film, ensure that the surface of composite film after winding is smooth, defectless, the top of workbench 1 is installed with cutting assembly, composite film can be cut by cutting assembly, the top right side of workbench 1 is equipped with two second vertical plates 12 in both ends, left side between two second vertical plates 12 is installed with material collecting roller 13, the front end of material collecting roller 13 is installed with second drive motor 14 by second vertical plate 12, the rotation of material collecting roller 13 can be driven by second drive motor 14 to wind composite film, right side between two second vertical plates 12 is installed with fixed plate 15, the side of fixed plate 15 close to material collecting roller 13 direction is installed with limit plate 17, fixed plate 15 is fixedly connected with limit plate 17 by multiple compression springs 16, limit plate 17 is arc plate, when winding composite film by material collecting roller 13, the outer wall of material collecting roller 13 is in contact with limit plate 17, the outer diameter of composite film after final winding can be limited by the compression degree of compression spring 16, the outer wall of material collecting roller 13 can be always attached by limit plate 17 by the elasticity of compression spring 16, can effectively improve the neatness of composite film in winding process, the inside of the front end of material collecting roller 13 is provided with recess 18, three groups of clamping grooves 19 are annularly distributed in the inside of recess 18, the front end of second vertical plate 12 is installed with third vertical plate 20, the rear end of third vertical plate 20 is installed with second hydraulic cylinder 21, the other end of second hydraulic cylinder 21 is installed with fixed rod 22, the outer wall of fixed rod 22 is annularly installed with three groups of third hydraulic cylinders 23, the other end of third hydraulic cylinder 23 is installed with clamping block 24, second hydraulic cylinder 21 is rotatably connected with third vertical plate 20 by second shaft 25, the other end of second shaft 25 is installed with rocker arm 26, when second drive motor 14 fails to cause material collecting roller 13 to be unable to continue working, fixed rod 22 is driven into recess 18 inside by second hydraulic cylinder 21, clamping block 24 is driven to move outward and enter the inside of clamping groove 19 and attach with the inner wall of clamping groove 19 by third hydraulic cylinder 23, second hydraulic cylinder 21 and fixed rod 22 are rotated by rotating rocker arm 26 and driving second shaft 25, material collecting roller 13 is rotated by the clamping effect of clamping groove 19 and clamping block 24,The winding of the composite film is realized, the spare winding assembly of the device can be provided, the fourth hydraulic cylinders 27 are installed on the both sides of the rear end of the first vertical plate 2 at the front end, the other end of the fourth hydraulic cylinders 27 is installed with the limiting disc 28, the two guide rollers 3 are located in the inside of the limiting disc 28 and are slidably connected with the limiting disc 28, the inner wall of the connecting place of the limiting disc 28 and the guide roller 3 is embedded with the ball 29, the horizontal position of the limiting disc 28 can be adjusted through the fourth hydraulic cylinders 27, the guiding range on the guide roller 3 can be adjusted, the winding of the composite film with different sizes is realized, the stability of the limiting disc 28 is improved through the ball 29, and the fixing effect and the limiting effect of the limiting disc 28 when the guide roller 3 guides the composite film are ensured.

[0025] Please refer to Figure 3 The cutting assembly comprises the cutting table 7, the cutting table 7 is located on the right side of the first vertical plate 2, the top of the cutting table 7 is installed with the L-shaped frame 8, the inner top of the L-shaped frame 8 is installed with a plurality of first hydraulic cylinders 9, the bottom of the first hydraulic cylinders 9 is installed with the cutting knife 10, the top of the cutting table 7 is provided with the cutting groove 11, the cutting knife 10 and the cutting groove 11 are located on the same vertical line, when the metal-based composite film is wound by the material collecting roller 13 and is completed, the cutting knife 10 is driven to move downward by the first hydraulic cylinders 9 to cut the metal-based composite film, the cutting groove 11 can significantly improve the cutting effect and the service life of the cutting knife 10, and the efficiency and the stability of the whole cutting process are improved.

[0026] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to embrace all changes falling within the meaning and scope of equivalents of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.

Claims

1. A winding device for the production of metal matrix composite films, comprising a worktable (1), characterized in that: The left side of the top of the workbench (1) is provided with two first vertical plates (2), two guide rollers (3) are arranged between the first vertical plates (2), one end of the lower guide roller (3) is provided with a first driving motor (4) through the first vertical plate (2), a cutting assembly is arranged on the top of the workbench (1), the right side of the top of the workbench (1) is provided with two second vertical plates (12), a material collecting roller (13) is arranged on the left side between the two second vertical plates (12), the front end of the material collecting roller (13) is provided with a second driving motor (14) through the second vertical plate (12), a fixed plate (15) is arranged on the right side between the two second vertical plates (12), a limiting plate (17) is arranged on the side of the fixed plate (15) close to the material collecting roller (13), a groove (18) is arranged in the inside of the front end of the material collecting roller (13), three groups of clamping grooves (19) are arranged in the inside of the groove (18) in a ring shape, a third vertical plate (20) is arranged on the front end of the second vertical plate (12), a second hydraulic cylinder (21) is arranged on the rear end of the third vertical plate (20), a fixed rod (22) is arranged on the other end of the second hydraulic cylinder (21), a fourth hydraulic cylinder (27) is arranged on the two sides of the rear end of the first vertical plate (2) at the front end, and a limiting disc (28) is arranged on the other end of the fourth hydraulic cylinder (27).

2. The winding device for manufacturing a metal matrix composite film according to claim 1, wherein: The cutting assembly comprises a cutting table (7), the cutting table (7) is arranged on the right side of the first vertical plate (2), an L-shaped frame (8) is arranged on the top of the cutting table (7), a plurality of first hydraulic cylinders (9) are arranged on the inner top of the L-shaped frame (8), a cutting knife (10) is arranged on the bottom of the first hydraulic cylinder (9), a cutting groove (11) is arranged on the top of the cutting table (7), and the cutting knife (10) is located on the same vertical line as the cutting groove (11).

3. The winding device for preparing a metal matrix composite film according to claim 1, wherein: One end of the two guide rollers (3) is provided with a first rotating shaft (5) through the first vertical plate (2), the lower first rotating shaft (5) is located on the output shaft of the first driving motor (4), and the two first rotating shafts (5) are connected through a conveying belt (6).

4. The winding device for preparing a metal matrix composite film according to claim 1, wherein: The fixed plate (15) is fixedly connected with the limiting plate (17) through a plurality of compression springs (16), and the limiting plate (17) is an arc-shaped plate.

5. The winding device for preparing a metal matrix composite film according to claim 1, wherein: A plurality of third hydraulic cylinders (23) are arranged on the outer wall of the fixed rod (22) in a ring shape, and a clamping block (24) is arranged on the other end of the third hydraulic cylinder (23).

6. The winding device for preparing a metal matrix composite film according to claim 1, wherein: The second hydraulic cylinder (21) is rotationally connected with the third vertical plate (20) through a second rotating shaft (25), and a rocker arm (26) is arranged on the other end of the second rotating shaft (25).

7. The winding device for preparing a metal matrix composite film according to claim 1, wherein: The two guide rollers (3) are located in the inside of the limiting disc (28) and are in sliding connection with the limiting disc (28), and the inner wall of the connection part of the limiting disc (28) and the guide roller (3) is embedded with a ball (29).

Citation Information

Patent Citations

  • Composite film winding device

    CN221853600U