Compost fermentation aeration anti-blocking quick cleaning device

By using segmented aeration pipes, steel plate protective layers, and gravel bedding layers in the composting fermentation process, the problem of aeration pipe blockage was solved, and the stability and efficiency of the composting fermentation process were improved, resulting in better uniform gas distribution.

CN223723049UActive Publication Date: 2025-12-26SHANGHAI CLEAN LAND ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202520051717.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-26
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

During composting fermentation, aeration pipes are easily blocked, affecting oxygen supply and leading to unstable fermentation process and low efficiency.

Method used

A device comprising a pipe groove, an aeration pipe, a protective layer, and a filling layer was designed. The aeration pipe is spliced ​​from multiple PE branch pipes, the protective layer is a steel plate, the filling layer is a gravel pad, and the air holes are designed to be inclined and staggered to ensure uniform gas distribution and prevent clogging.

Benefits of technology

It enables the segmented disassembly and rapid cleaning of aeration pipes, preventing blockages, improving the stability and efficiency of the composting fermentation process, extending service life, and ensuring uniform gas distribution and fermentation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compost fermentation aeration anti-blocking quick cleaning device which comprises a pipeline groove, an aeration pipeline and a protective layer, the aeration pipeline is arranged in the pipeline groove, a filling layer is uniformly laid between the aeration pipeline and the pipeline groove, and the filling layer is provided with a gap for gas in the aeration pipeline to flow out; the protective layer is laid at the notch of the pipeline groove and located above the filling layer, and the protective layer is provided with air holes for air in the filling layer to flow out. The composting aeration tank is very convenient to mount and maintain, can effectively prevent the pipeline from being blocked, can quickly clean the blocked pipeline, ensures that the structure of the composting aeration tank is stable and durable, is not easy to break down in the use process, and improves the stability and efficiency in the composting fermentation process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to compost fermentation technical field more specifically, relate to a kind of compost fermentation aeration prevents blocking quick cleaning device. BACKGROUND

[0002] Aerobic composting is an environmentally friendly and effective method for treating organic solid waste. It utilizes microorganisms to decompose organic matter in an oxygen-rich environment, converting it into fertilizer. This process requires oxygen, as microorganisms obtain energy and nutrients needed for growth by oxidizing organic matter, while producing carbon dioxide and water. Ensuring oxygen supply is crucial during aerobic fermentation. The core of this method lies in utilizing the biological activity of microorganisms to effectively convert organic matter into fertilizer, reducing waste accumulation and providing a rich source of nutrients for agricultural production.

[0003] In current agricultural production practices, compost aerobic fermentation, as a widely used method for organic waste treatment, plays a crucial role. However, despite its theoretical advantages, challenges and problems still exist in actual production. One of the most common issues is the clogging of aeration holes in fermentation pipes.

[0004] Typically, compost materials are piled on aeration pipes, which provide the necessary oxygen for material fermentation. However, in actual operation, some problems may arise. For example, small particulate matter produced during fermentation may flow into the pipe with the airflow, causing material accumulation inside the pipe and affecting aeration efficiency. If aeration efficiency is affected, the fermentation effect of the material will also be affected accordingly.

[0005] Moreover, due to the characteristics of organic matter and various by-products produced during microbial fermentation, these substances often form deposits inside the pipe, blocking the holes originally used for aeration. This not only affects the normal progress of the fermentation process, but also may cause abnormal gas pressure inside the pipe, further exacerbating the severity of the problem.

[0006] In addition, excessive material accumulation inside the aeration pipe is also a problem that cannot be ignored. When the material inside the pipe accumulates to a certain extent, it will severely affect the efficiency of aeration. Insufficient aeration not only hinders the fermentation process, but also may trigger a series of chain reactions, such as temperature rise, humidity increase, etc., which will adversely affect the growth and reproduction of microorganisms, thereby affecting the stability and efficiency of the entire fermentation process.

[0007] Therefore, a compost fermentation aeration anti-blocking quick cleaning device is needed to solve the above problems. SUMMARY

[0008] The utility model discloses a compost fermentation aeration anti -block fast cleaning device, overcome the above -mentioned defects in the prior art.

[0009] The technical scheme for achieving the utility model is: a compost fermentation aeration anti -block fast cleaning device, including pipeline recess, aeration pipeline, protective layer and filling layer, the aeration pipeline is arranged in the pipeline recess, the filling layer is arranged in the pipeline recess except the other area of aeration pipeline, and is equipped with the clearance of the gas outflow of aeration pipeline, the protective layer is laid in the groove of the pipeline recess and is located above the filling layer, and the protective layer is provided with the first gas hole of the gas outflow of the filling layer.

[0010] As a preferred implementation, the groove of the pipeline recess is provided with a recess, and the protective layer is laid on the recess.

[0011] As a preferred implementation, the aeration pipeline includes a plurality of aeration branch pipes connected in sequence.

[0012] As a preferred implementation, the aeration branch pipe selects a PE pipeline.

[0013] As a preferred implementation, the two ends of the adjacent aeration branch pipes are fixedly connected through the matched connecting pipe sleeve.

[0014] As a preferred implementation, the connecting pipe sleeve selects a PVC connecting pipe.

[0015] As a preferred implementation, the aeration pipeline is provided with two rows of second gas holes upward, and the included angle between the two rows of second gas holes and the center of the aeration pipeline is θ on the projection plane along the length direction of the aeration pipeline, 30 ° ≤ θ ≥ 120 °.

[0016] As a preferred implementation, the two rows of second gas holes are staggered along the length direction, and θ is set as 60 ° or 90 °.

[0017] As a preferred implementation, the protective layer is a steel plate.

[0018] As a preferred implementation, the filling layer is a uniformly laid stone cushion layer, and the stone cushion layer uniformly fills the clearance between the pipeline recess, the protective layer and the aeration pipeline.

[0019] By adopting the above technical scheme, the utility model has the following beneficial effects:

[0020] (1) The utility model discloses a pipeline can be realized sectional dismounting and quick cleaning through aeration pipeline, set up the filler layer, prevent material from entering the pipeline and cause the pipeline blockage and pipeline damage, effective support and protection aeration pipeline, set up the protective layer, this can isolate the pipeline, the forklift can avoid the tire direct contact pipeline when transporting material, avoid the pipeline damage because of gravity load, the aeration hole is opened on the protective layer, will not influence the aeration effect, the device structure installation and maintenance are very convenient, can effectively prevent the pipeline blockage and can realize the quick cleaning of pipeline silt, ensure that the compost aeration groove is stable, durable, and does not easily appear the fault in the use process, improves the stability and efficiency of compost fermentation process.

[0021] (2) The utility model discloses a aeration pipeline uses aeration branch pipe (polyethylene pipeline), has good corrosion resistance and impact resistance, through connecting pipe cover (polyvinyl chloride) as connecting piece, it is convenient to carry out sectional type's cleaning and maintenance, need not cutting and welding, saves manpower and material resources and time.

[0022] (3) The utility model discloses the gas hole design of aeration branch pipe's inclination upwards can ensure that the gas hole on unit area is more evenly distributed, makes the gas consistency received in each area during the whole compost fermentation process better, makes compost fermentation effect better.

[0023] (4) The angle design of the second gas hole of the utility model makes the gas discharge efficiency better, also avoids compost fermentation to be blocked in the gas hole, prolongs the cleaning period and service life.

[0024] (5) The utility model discloses the protective layer is steel sheet, and the cost is low, and convenient to cut and process.

[0025] (6) The utility model discloses the pebble cushion layer, and the small stone not only can play the role of fixed pipeline, but also can help dispersing the pressure above, protects the pipeline and does not receive the damage. Small stone will evenly spread the whole tank body, ensures that every part is fully supported. DRAWINGS

[0026] In order to make the content of the utility model more easily be clearly understood, the following according to specific embodiment and combining with the drawings, the utility model is further detailed, wherein

[0027] Figure 1 It is the utility model's section view.

[0028] Figure 2 It is the utility model's aeration pipeline schematic view.

[0029] The reference signs in the drawings are as follows: 1, pipeline groove; 1-1, concave platform; 2, aeration pipeline; 2-1, aeration branch pipe; 2-2, connecting pipe sleeve; 2-3, second air hole; 3, protective layer; 3-1, first air hole; 4, filling layer. DETAILED DESCRIPTION

[0030] In order to better understand the above technical solutions, the above technical solutions will be described in detail below in combination with the drawings of the specification and specific embodiments.

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0032] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0033] It should be noted that: similar reference signs and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0034] In the description of the embodiments of the present application, it should be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly understood by those skilled in the art, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0035] In the description of the embodiments of the utility model, still need explaining, unless another explicit provision and limitation, term '' set '', '' install '', '' link '', '' connect '' should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be direct connection, also can be indirectly connected through intermediate medium, can be two elements inside the intercommunication. For ordinary skilled person in the art, the above-mentioned terms can be understood in the utility model according to specific circumstances. The utility model is further described below in conjunction with the drawings. The following embodiments are only used to more clearly illustrate the technical scheme of the utility model, and cannot limit the protection scope of the utility model.

[0036] Embodiment 1, see Figure 1 And Figure 2 A kind of compost fermentation aeration prevents blocking fast cleaning device, including pipeline groove 1, aeration pipeline 2, protective layer 3 and filling layer 4;The aeration pipeline 2 is arranged in the pipeline groove 1, the filling layer 4 is arranged in the pipeline groove 1 except other areas of aeration pipeline 2, and is provided with the gap for the gas outflow of aeration pipeline 2;The protective layer 3 is laid in the notch of the pipeline groove 1 and is located above the filling layer 4, and the protective layer 3 is provided with the first gas hole 3-1 for the gas outflow of the filling layer 4.

[0037] Preferably, the notch of the pipeline groove 1 is provided with a recess 1-1, and the protective layer 3 is laid on the recess 1-1 in cooperation.

[0038] Preferably, the aeration pipeline 2 includes a plurality of PE aeration branch pipes 2-1 connected in sequence, and the adjacent PE aeration branch pipes 2-1 are fixedly connected by the matched PVC connecting pipe sleeve 2-2 at both ends.

[0039] Preferably, the aeration pipeline 2 is provided with two rows of second gas holes 2-3 inclined upward, and the included angle formed by the two rows of second gas holes 2-3 and the center of the aeration pipeline 2 on the projection plane along the length direction of the aeration pipeline 2 is θ, 30°≤θ≥120°. The angle design of the second gas hole makes the gas discharge efficiency better, also avoids the compost fermentation from being blocked into the gas hole, prolongs the cleaning period and service life.

[0040] Preferably, the two rows of second gas holes 2-3 are staggered along the length direction, and θ is set to 60° or 90°. The inclined upward gas hole design of the aeration branch pipe can ensure that the gas holes on the unit area are more evenly distributed, so that the consistency of the gas received by each area in the whole compost fermentation process is better, and the compost fermentation effect is better.

[0041] Preferably, the protective layer 3 is a steel plate.

[0042] Preferably, the filling layer 4 is a uniformly laid stone cushion, which uniformly fills the gap between the pipeline groove 1 and the protection layer 3 and the aeration pipeline 2.

[0043] The construction process of the present scheme is as follows

[0044] (1) First, the size of the compost aeration pipeline groove 1 needs to be preset, and designed as a square, and a recess 1-1 for the protection layer is left;

[0045] (2) Laying the aeration branch pipe 2-1, during the laying process, ensuring that the two air hole openings of the aeration branch pipe are upward and symmetrically distributed along the highest points of the two ends of the aeration branch pipe;

[0046] (3) PVC connecting pipes are used for splicing, at the splicing place, structural glue is daubed, further strengthening the strength of the connection, and ensuring that loosening or air leakage does not occur in the subsequent use process;

[0047] (4) Uniformly laying the stone filling layer inside the groove, uniformly laying the stone to fill the entire groove, ensuring that each part is fully supported;

[0048] (5) The steel plate cut to size is laid in the groove opening of the pipeline groove 1, and the recess 1-1 is provided.

[0049] The present embodiment can realize the segmented disassembly and quick cleaning of the pipeline through the aeration pipeline; the filling layer is arranged to prevent the material from entering the pipeline to cause the pipeline blockage and pipeline damage, effectively supporting and protecting the aeration pipeline; the protection layer is arranged, which can isolate the pipeline, so that the tires of the forklift can avoid directly contacting the pipeline when transporting the material, avoiding the damage of the pipeline due to the gravity bearing, the aeration holes are opened on the protection layer, which will not affect the aeration effect; the structure installation and maintenance of the device are very convenient, the pipeline blockage can be effectively prevented, and the quick cleaning of the pipeline blockage can be realized, the structure of the compost aeration groove is stable and durable, and is not prone to failure in the use process, and the stability and efficiency of the compost fermentation process are improved.

[0050] The above specific embodiments further specifically describe the purpose, technical scheme and beneficial effects of the present application, and it should be understood that the above description is only a specific embodiment of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A compost fermentation aeration anti-clogging and rapid cleaning device, characterized in that: The utility model provides a pipeline groove (1), an aeration pipeline (2), a protective layer (3) and a filling layer (4), the aeration pipeline (2) is arranged in the pipeline groove (1), the filling layer (4) is arranged in the other area of pipeline groove (1) except aeration pipeline (2) and is equipped with the interstice of the gas outflow of aeration pipeline (2), the protective layer (3) is laid in the groove of pipeline groove (1) and is located above the filling layer (4), and the protective layer (3) is provided with the first gas hole (3-1) of the gas outflow of filling layer (4).

2. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 1, characterized in that: The groove of pipeline groove (1) is equipped with the recess (1-1), and the protective layer (3) is laid on the recess (1-1) in cooperation.

3. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 1, characterized in that: The aeration pipeline (2) includes a plurality of aeration branch pipes (2-1) connected in sequence.

4. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 3, characterized in that: The aeration branch pipe (2-1) selects PE pipeline.

5. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 3, characterized in that: The both ends of adjacent aeration branch pipe (2-1) are fixedly connected through the connecting pipe sleeve (2-2) of adaptation.

6. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 5, characterized in that: The connecting pipe sleeve (2-2) selects PVC connecting pipe.

7. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 1, characterized in that: The aeration pipeline (2) is equipped with two rows of second gas holes (2-3) inclined upward, and the included angle between the two rows of second gas holes (2-3) and the center of the aeration pipeline (2) is θ on the projection plane along the length direction of the aeration pipeline (2), and 30 DEG ≤ θ ≥ 120 DEG.

8. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 7, characterized in that: The two rows of second gas holes (2-3) are staggered along the length direction, and θ is set as 60 DEG or 90 DEG.

9. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 1, characterized in that: The protective layer (3) is a steel plate.

10. The clogging-preventing and quick-cleaning device for compost fermentation and aeration according to claim 1, characterized in that: The filling layer (4) is a uniformly laid stone cushion layer, and the stone cushion layer uniformly fills the gap between the pipeline groove (1) and the protective layer (3) and the aeration pipeline (2).