Spraying mechanism of turner for organic fertilizer production
By designing spray and cleaning components on the compost turner, the problem of traditional compost turners being unable to automatically spray water has been solved, achieving uniform spraying and cleaning of organic matter, and improving fermentation efficiency and equipment cleanliness.
Patent Information
- Application Number
- CN202520021316.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Traditional compost turners cannot automatically perform watering operations, resulting in low fermentation efficiency of organic matter.
A spraying mechanism for a turner was designed, including a spraying component and a cleaning component. The spray nozzle is driven by a motor to achieve uniform distribution of sprayed water, and a steel brush is driven by a cylinder to clean the deposits on the turner rod.
It achieves uniform spraying of organic matter to accelerate the fermentation process, effectively cleans the attached substances on the turning rod, avoids pollution, and improves the working efficiency of the turning machine.
Smart Images
Figure CN223723051U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of fertilizer production especially relates to a composting machine spraying mechanism for organic fertilizer production. BACKGROUND
[0002] Organic fertilizer is made of natural organic matter such as animal and plant residues, manure and straw, etc. through composting, fermentation or composting treatment, which is rich in organic matter, nitrogen, phosphorus, potassium and other nutrients. It can not only improve soil structure, enhance soil water retention and air permeability, but also promote the activity of soil microorganisms and improve soil fertility. Using organic fertilizer can reduce the dependence on chemical fertilizers, protect the ecological environment and promote sustainable agricultural development. Common organic fertilizers include compost, humus and farmyard manure, etc.
[0003] The composting machine is a mechanical equipment used for organic fertilizer and composting treatment, mainly used for turning and stirring the accumulated organic materials to make them fully contact with air and promote the fermentation and composting of organic materials. The composting machine accelerates the decomposition of organic matter in the composting process by turning, cutting and loosening the materials, shortens the composting time and improves the fertilizer quality. It is widely used in agriculture, breeding and garbage treatment fields, can efficiently treat a large amount of organic waste, reduce pollution and convert it into beneficial organic fertilizer. There are various types of composting machines, including tracked, vehicle-mounted and tractor-drawn types.
[0004] Among them, the composting machine specially used for producing organic fertilizer is a groove type composting machine, which is suitable for materials accumulated in grooves or trenches. It turns and stirs the organic materials through devices such as tracks or rollers to promote air circulation and accelerate the fermentation process of organic materials. In order to make the organic materials ferment faster, the common method is to sprinkle water on them. However, the traditional composting machine can only turn and stir, and cannot automatically sprinkle water. Therefore, a composting machine spraying mechanism for organic fertilizer production is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a composting machine spraying mechanism for organic fertilizer production, which aims to improve the problem that the traditional composting machine can only turn and stir and cannot automatically sprinkle water.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a composting machine spraying mechanism for organic fertilizer production, comprising a composting machine main body, a turning rod rotatably connected inside the composting machine main body, a spraying assembly installed on the rear side of the composting machine main body, and a cleaning assembly installed inside the composting machine main body.
[0007] The spray assembly comprises a water tank and a motor, the bottom of the water tank is fixedly connected to the top of the turner main body, a hose is fixedly connected to the right side of the water tank, a plurality of spray heads are fixedly connected to the output end of the hose, two connecting rods are fixedly connected to the top of the spray head, a synchronous rod is rotatably connected between the plurality of connecting rods outside the front side, a pull rod is slidably connected inside each of the two connecting rods in the middle, a rotating plate is fixedly connected to the outside of the pull rod, a rotating rod is rotatably connected between the two rotating plates inside, support rods are fixedly connected to the front and rear ends of the rotating rod, a sliding rod is fixedly connected between the tops of the two rotating plates, the motor is fixedly connected to the top of the turner main body outside, a rotating block is fixedly connected to the output end of the motor, a slip ring is rotatably connected inside the rotating block, and the slip ring is slidably connected outside the sliding rod.
[0008] As a further description of the above technical solution:
[0009] The cleaning assembly comprises an outer shell, the bottom of the outer shell is fixedly connected to the top of the turner main body, air cylinders are fixedly connected to the top corners of the outer shell, a sleeve is fixedly connected between the output ends of the four air cylinders, a plurality of springs are fixedly connected to the inner top wall of the sleeve, and steel brushes are fixedly connected between the bottoms of the four springs.
[0010] As a further description of the above technical solution:
[0011] The sliding rod is slidably connected inside the support rod, and the rotating block is rotatably connected to the bottom of the turner main body.
[0012] As a further description of the above technical solution:
[0013] The spray heads are rotatably connected inside the turner main body at the front and rear ends, and the connecting rods are slidably connected inside the rotating plate in the middle.
[0014] As a further description of the above technical solution:
[0015] The spray heads are linearly and equidistantly distributed, and the hose is fixedly connected inside the turner main body outside.
[0016] As a further description of the above technical solution:
[0017] The sleeve is slidably connected to the inner wall of the outer shell outside, and the steel brushes are slidably connected to the inner wall of the sleeve outside.
[0018] As a further description of the above technical solution:
[0019] The output ends of the air cylinders are slidably connected inside the outer shell.
[0020] As a further description of the above technical solution:
[0021] The steel brush is in abutment between the steel brush outer portion and the turning-over rod.
[0022] The utility model discloses have the following beneficial effects:
[0023] 1. In the utility model, the motor drives the rotating block to rotate, the slip ring drives the slide rod to deflect, the slide rod is supported by the rotating rod, the slide plate drives the push rod to deflect to the other side and pushes the connecting rod, the nozzle is deflected under the support of the turning-over machine main body, and the water in the water tank is transported to the nozzle through the hose, so that the reciprocating spraying effect is realized, the water is uniformly sprayed on the organic matter, and the fermentation is more rapid.
[0024] 2. In the utility model, the sleeve shell is driven by the air cylinder to move up and down, the steel brush moves downward, the spring pushes the steel brush, and the steel brush is in contact with the rotating turning-over rod, so that the organic matter attached to the turning-over rod is cleaned, and the moving path is prevented from being polluted during the carrying. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A three-dimensional schematic view of the turning-over machine spraying mechanism for organic fertilizer production is provided for the utility model;
[0026] Figure 2 A structure schematic view of the turning-over rod of the turning-over machine spraying mechanism for organic fertilizer production is provided for the utility model;
[0027] Figure 3 A structure schematic view of the rotating block of the turning-over machine spraying mechanism for organic fertilizer production is provided for the utility model;
[0028] Figure 4 For Figure 2 An enlarged view of A in the middle.
[0029] LEGEND:
[0030] 1, turning-over machine main body, 2, turning-over rod, 3, water tank, 4, hose, 5, nozzle, 6, connecting rod, 7, synchronous rod, 8, push rod, 9, slide plate, 10, rotating rod, 11, support rod, 12, slide rod, 13, motor, 14, rotating block, 15, slip ring, 16, shell, 17, air cylinder, 18, sleeve shell, 19, spring, 20, steel brush. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0032] REFERFigure 1 Figure 4 The utility model provides an embodiment: a kind of organic fertilizer production is used to turn over and throw machine spray mechanism, including turning over and throw machine main body 1, turning over and throw machine main body 1 inside rotationally connected with turning over and throw lever 2, turning over and throw machine main body 1 is used to control whole movement and drive turning over and throw lever 2 rotation, turning over and throw machine main body 1 whole movement is on the track of the groove both sides, turning over and throw lever 2 is to give organic matter to carry out turning over and throw job, speed up the contact of organic matter and air, turning over and throw machine main body 1 rear side is equipped with spray subassembly, turning over and throw machine main body 1 inside is equipped with cleaning subassembly;
[0033] Spray subassembly includes water tank 3 and motor 13, water tank 3 bottom is fixedly connected at turning over and throw machine main body 1 top, water tank 3 right side is fixedly connected with hose 4, hose 4 output end is fixedly connected with multiple spray heads 5, spray head 5 top is fixedly connected with two connecting rods 6, front multiple connecting rods 6 outside are rotationally connected with synchronous bar 7, middle two connecting rods 6 inside are slidably connected with lever 8, lever 8 outer side is fixedly connected with rotating plate 9, two rotating plate 9 inside are rotationally connected with rotating rod 10, rotating rod 10 front and back both ends are fixedly connected with support rod 11, two rotating plate 9 top are fixedly connected with slide rod 12, motor 13 outside is fixedly connected at turning over and throw machine main body 1 top, motor 13 output end is fixedly connected with rotating block 14, rotating block 14 inside is rotationally connected with slip ring 15, slip ring 15 inside is slidably connected at slide rod 12 outside, slide rod 12 outside is slidably connected at support rod 11 inside, rotating block 14 top is rotationally connected at turning over and throw machine main body 1 bottom, water tank 3 is used to store the container of water, hose 4 is to be delivered to water in spray head 5, spray head 5 is used to be sprayed to organic matter on water, connecting rod 6 is to cooperate with lever 8, drive spray head 5 rotation, synchronous bar 7 is used for multiple spray head 5 synchronous rotation, lever 8 is to drive spray head 5 rotation, rotating plate 9 is used for the movement of lever 8, rotating rod 10 is the rotating shaft of rotating plate 9, and supports rotating plate 9, support rod 11 is to connect and support spray subassembly, slide rod 12 is used to drive rotating plate 9 deflection, motor 13 is to drive rotating block 14 rotation, rotating block 14 is used to lever 15 and drive slide rod 12 movement, slip ring 15 and rotation on slide rod 12 again slide on slide rod 12, make slide rod 12 reciprocating left and right movement, spray head 5 front and back both ends are rotationally connected in turning over and throw machine main body 1 inside, make spray head 5 keep stable and ensure that can be deflected, middle connecting rod 6 outside is slidably connected in rotating plate 9 inboard, make connecting rod 6 keep stable, spray head 5 is linear equidistant distribution, make water evenly spray out, hose 4 outside is fixedly connected in turning over and throw machine main body 1 inside, make hose 4 keep stable.
[0034] Refer to Figure 1 Figure 4 The cleaning assembly comprises a shell 16 fixedly connected at the top of the turning machine body 1, four air cylinders 17 fixedly connected at the top of the shell 16, a sleeve 18 fixedly connected between the output ends of the four air cylinders 17, a plurality of springs 19 fixedly connected to the inner top wall of the sleeve 18, a steel brush 20 fixedly connected between the bottom of the four springs 19, the shell 16 for connecting and protecting the internal parts, the air cylinders 17 for driving the sleeve 18 to move up and down, the sleeve 18 for connecting and protecting the internal parts, the springs 19 for resetting the steel brush 20 and abutting against the turning rod 2, and the steel brush 20 for cleaning the organic matters attached to the turning rod 2, wherein the sleeve 18 has a plurality of steel brushes 20 inside, so that the steel brushes 20 can work individually and clean more thoroughly, the sleeve 18 is slidably connected to the inner wall of the shell 16 to limit the moving direction of the sleeve 18, the steel brush 20 is slidably connected to the inner wall of the sleeve 18 to limit the moving direction of the steel brush 20, the output end of the air cylinder 17 is slidably connected to the inside of the shell 16 to keep the air cylinder 17 stable, and the steel brush 20 abuts against the turning rod 2 to realize the cleaning function.
[0035] Working principle: when the device is used, the turning machine body 1 is controlled to move on the tracks on both sides of the groove, the turning rod 2 is controlled to rotate and the spraying assembly is controlled to work, the motor 13 drives the rotating block 14 to rotate and the sliding ring 15 to work, the sliding rod 12 drives the rotating plate 9 to reciprocate, under the support of the support rod 11 and the rotating rod 10, the lever 8 starts to drive the connecting rod 6, drives the spray head 5 to reciprocate, the hose 4 delivers the water in the water tank 3 to the spray head 5 and sprays the water on the organic matters, at this time, the water and air are fully contacted with the organic matters through the turning of the turning rod 2, so as to accelerate the fermentation efficiency of the organic matters, when the device is used up, the organic matters attached to the turning rod 2 need to be cleaned, the turning speed of the turning rod 2 is reduced, the air cylinder 17 is controlled to work, drives the sleeve 18 to move downward, and the spring 19 pushes the steel brush 20, so that the steel brush 20 directly contacts the turning rod 2, at this time, through the rotation of the turning rod 2 itself, the organic matters attached to the turning rod 2 can be effectively cleaned, so as to avoid pollution.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A turning machine spray mechanism for organic fertilizer production, comprising a turning machine main body (1), characterized in that: The inside of the turning over machine body (1) is rotatably connected with a turning over rod (2), the rear side of the turning over machine body (1) is provided with a spraying assembly, and the inside of the turning over machine body (1) is provided with a cleaning assembly; The spraying assembly comprises a water tank (3) and a motor (13), the bottom of the water tank (3) is fixedly connected to the top of the turning over machine body (1), the right side of the water tank (3) is fixedly connected with a hose (4), the output end of the hose (4) is fixedly connected with a plurality of spray heads (5), the top of each spray head (5) is fixedly connected with two connecting rods (6), the outer portions of the plurality of connecting rods (6) are rotatably connected with a synchronous rod (7), the inner portions of the two connecting rods (6) are slidably connected with a push rod (8), the outer side of the push rod (8) is fixedly connected with a rotating plate (9), the inner portions of the two rotating plates (9) are rotatably connected with a rotating rod (10), the front and rear ends of the rotating rod (10) are fixedly connected with support rods (11), the top of the two rotating plates (9) is fixedly connected with a sliding rod (12), the outer portion of the motor (13) is fixedly connected to the top of the turning over machine body (1), the output end of the motor (13) is fixedly connected with a rotating block (14), the inner portion of the rotating block (14) is rotatably connected with a sliding ring (15), and the inner portion of the sliding ring (15) is slidably connected to the outer portion of the sliding rod (12).
2. The turning machine spraying mechanism for organic fertilizer production according to claim 1, characterized in that: The cleaning assembly comprises an outer shell (16), the bottom of the outer shell (16) is fixedly connected to the top of the turning over machine body (1), the top of the outer shell (16) is fixedly connected with air cylinders (17) at four corners, the output ends of the four air cylinders (17) are fixedly connected with a sleeve shell (18), the inner top wall of the sleeve shell (18) is fixedly connected with a plurality of springs (19), and the bottoms of the four springs (19) are fixedly connected with a steel brush (20).
3. The turning machine spraying mechanism for organic fertilizer production according to claim 1, characterized in that: The outer portion of the sliding rod (12) is slidably connected to the inner portion of the support rod (11), and the top of the rotating block (14) is rotatably connected to the bottom of the turning over machine body (1).
4. The turning machine spraying mechanism for organic fertilizer production according to claim 1, characterized in that: The front and rear ends of the spray head (5) are rotatably connected to the inside of the turning over machine body (1), and the outer portion of the connecting rod (6) is slidably connected to the inner side of the rotating plate (9).
5. The turning machine spraying mechanism for organic fertilizer production according to claim 1, characterized in that: The spray heads (5) are linearly and equidistantly distributed, and the outer portion of the hose (4) is fixedly connected to the inside of the turning over machine body (1).
6. The turning machine spraying mechanism for organic fertilizer production according to claim 2, characterized in that: The outer portion of the sleeve shell (18) is slidably connected to the inner wall of the outer shell (16), and the outer portion of the steel brush (20) is slidably connected to the inner wall of the sleeve shell (18).
7. The turning machine spraying mechanism for organic fertilizer production according to claim 2, characterized in that: The output end of the air cylinder (17) is slidably connected to the inside of the outer shell (16).
8. The turning machine spraying mechanism for organic fertilizer production according to claim 2, characterized in that: The outer portion of the steel brush (20) and the turning over rod (2) abut.