Single-spindle jet-propelled cyclic reprocessing fiber opening equipment

The single-spindle jet-type circulating reprocessing fiber opening equipment uses compressed air nozzles to decompose fiber bundles into single fibers or smaller clusters, solving the problems of severe fiber damage, low efficiency, high energy consumption and poor adaptability in traditional equipment, and achieving more efficient and softer fiber processing.

CN223723304UActive Publication Date: 2025-12-26SHANDONG DAIYIN TEXTILE GROUP SHARE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520178906.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2025-12-26
Estimated Expiration
2035-02-05

AI Technical Summary

Technical Problem

Traditional pre-consumer roving waste processing equipment suffers from severe fiber damage, low efficiency, high energy consumption, complex maintenance, and poor adaptability, making it unable to efficiently process different types of recycled fibers.

Method used

The single-spindle jet-type circulating reprocessing fiber opening equipment uses compressed air nozzles to generate a powerful airflow, which physically breaks down the fiber bundle into single fibers or smaller clusters, reducing entanglement and clumping, and achieving a more efficient opening effect.

Benefits of technology

Without damaging the fiber structure, it improves the softness and uniformity of the fibers, reduces mechanical damage, increases processing efficiency, reduces energy consumption and maintenance costs, and is more adaptable.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223723304U_ABST
    Figure CN223723304U_ABST
Patent Text Reader

Abstract

The utility model relates to a single-spindle jet-propelled cyclic reprocessing fiber opening device which is characterized by comprising a roving bobbin provided with roving before consumption, a yarn collecting box located on one side of the roving bobbin and an air suction pipe located between the yarn collecting box and the roving bobbin. The air suction pipe is connected with an air spraying pipe which is arranged in an inclined mode and sprays high-speed air flow to the yarn collecting box, and an air flow nozzle for spraying air to the air suction pipe is arranged in the air spraying pipe. Compressed air sprayed by the air flow nozzles is directly sprayed to roving bodies to open the roving bodies into small fiber clusters or single fibers, so that powerful air flow is generated by the compressed air nozzles, fiber bundles are decomposed into single fibers or smaller clusters through physical action, and compared with a traditional mechanical opening method, the opening efficiency is greatly improved. The jet-propelled opening can achieve a better and more efficient opening effect under the condition that the fiber structure is not damaged, and due to the fact that the winding and caking phenomena among the fibers are reduced, the finally obtained fibers are softer and easy to spin.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of spinning, especially to the field of regenerated fiber processing for environmental protection consumption, and specifically relates to a single spindle jet type recycling fiber opening equipment. BACKGROUND

[0002] With the global emphasis on sustainable development, yarns made from recyclable regenerated fibers not only help to solve the current resource and environmental problems, but also provide a new path for the sustainable development of the textile industry. The opening equipment is an advanced device specially designed for processing pre-consumer recycled fibers. The head end of the pre-consumer roving waste is sucked into the appropriate air suction port, combined with the unwinding action of the high-speed spindle, and the compressed air flow is used to open and mix the roving strip entering the air suction port, aiming to improve the quality and uniformity of the regenerated fiber, while reducing the mechanical damage to the fiber.

[0003] Such equipment can be widely used in the pre-consumer recycled fiber pretreatment stage of the textile industry, especially for those enterprises committed to sustainable development and circular economy. It not only improves the quality of regenerated fibers, but also promotes the effective use of resources, reduces the dependence on raw materials, and promotes the transformation of the textile industry to a more environmentally friendly direction.

[0004] Traditional pre-consumer roving waste treatment equipment generally uses mechanical impact and carding opening. This method has many shortcomings: mechanical impact can cause fiber breakage or excessive wear, causing fiber damage, which reduces the length and strength of the fiber, which has a negative impact on the quality of regenerated fibers, especially for fine textiles; low efficiency, mechanical methods cannot efficiently process large amounts of waste, as they rely on physical contact to disperse and loosen the material, which results in slow and uneven processing speed; high energy consumption, as large forces are needed for impact and carding operations, such equipment usually consumes a lot of energy, increasing production costs and having adverse effects on the environment; complex maintenance, mechanical parts are prone to wear and tear, requiring regular inspection and replacement of parts, increasing the difficulty and frequency of equipment maintenance, as well as operating costs; poor adaptability, different fiber types and structures require specific processing methods, while mechanical impact and carding equipment do not have enough flexibility to adapt to various types of waste. SUMMARY

[0005] This invention addresses the shortcomings of existing technologies by providing a single-spindle jet-type circulating reprocessing fiber opening device. It utilizes compressed air nozzles to generate a powerful airflow, which physically breaks down fiber bundles into individual fibers or smaller clusters. Compared to traditional mechanical opening methods, jet-type opening can achieve better and more efficient opening results without damaging the fiber structure. By reducing fiber entanglement and clumping, the resulting fibers are softer and easier to spin.

[0006] This utility model is achieved through the following technical solution: a single-spindle jet-type circulating reprocessing fiber opening device, including a roving tube with pre-consumption roving, a yarn collecting box located on one side of the roving tube, and a suction pipe located between the yarn collecting box and the roving tube. The suction pipe is connected to an inclined jet pipe that sprays high-speed airflow into the yarn collecting box, and the jet pipe is provided with an airflow nozzle that sprays airflow into the suction pipe.

[0007] In use, the roving head of the waste roving from the roving tube is placed into the suction port of the suction pipe. At the same time, a high-speed airflow is introduced into the suction pipe through the jet nozzle, thereby drawing the waste roving into the suction pipe. Compressed air from the airflow nozzle is directly sprayed onto the roving, opening it into small fiber clusters or single fibers. The size of the airflow from the nozzle can be adjusted according to the different fiber composition and structure of the roving, thereby realizing the use of compressed air nozzles to generate a strong airflow, which decomposes the fiber bundle into single fibers or smaller clusters through physical action. Compared with traditional mechanical opening methods, jet opening can achieve better and more efficient opening effect without damaging the fiber structure. Because it reduces the entanglement and clumping between fibers, the final fiber is softer and easier to spin.

[0008] Preferably, a top cover is connected to the top surface of the yarn collecting box, and an opening for fibers to enter is provided on the side of the top cover near the yarn collecting box. This preferred embodiment facilitates the collection of fibers after they have been opened by providing a top cover.

[0009] Preferably, the top surface of the yarn collecting box is connected to a downward airflow guide pipe. This preferred embodiment, through the placement of the guide pipe, facilitates the downward movement of the opened fibers into the yarn collecting box.

[0010] Preferably, the roving tube is fitted onto the spindle, and a motor that drives the spindle to rotate is provided on the support.

[0011] This preferred solution uses a motor to drive the spindle and roving tube, which facilitates the roving from the roving tube before consumption. It also facilitates the active unwinding of the roving from the roving tube and into the air intake by the rotation of the spindle and the suction force.

[0012] As preferred, the bottom surface of the yarn collecting box is provided with a feeding opening, and the bottom surface of the yarn collecting box is connected with an exhaust pipe which is communicated with the feeding opening and extends to the total yarn box, the exhaust pipe is connected with a jet pipe which is arranged obliquely and sprays high-speed airflow to the total yarn box, and the jet pipe is provided with an airflow nozzle which sprays airflow to the exhaust pipe.

[0013] In use, the fibers which are once opened enter into the exhaust pipe through the feeding opening, and the fibers are opened again through the jet pipe, so that the fibers are fully opened.

[0014] As preferred, the several exhaust pipes correspond to the same total yarn box.

[0015] As preferred, the yarn collecting box is provided with a guide plate which is inclined to the feeding opening.

[0016] The roving head end of the roving waste before consumption is placed into the suction port of the suction pipe, and the high-speed airflow enters into the suction pipe through the jet pipe, so that the roving before consumption is driven into the suction pipe, the compressed air which is sprayed by the airflow nozzle directly sprays the roving body, and the roving is opened into fiber clusters or single fiber, the size of the nozzle airflow can be adjusted according to the different fiber components and structures of the roving, so that the powerful airflow is generated by the compressed air nozzle, the fiber bundle is decomposed into single fiber or smaller clusters by the physical action, compared with the traditional mechanical opening method, the air-jet opening can realize better and more efficient opening effect without damaging the fiber structure, the obtained fiber is more soft and easy to spin due to the reduction of the winding and clustering phenomenon between the fibers. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is a main view of the structure of the utility model;

[0018] Fig. 2 It is a top view of the structure of the utility model;

[0019] In the drawing:

[0020] 1, spindle, 2, suction pipe, 3, jet pipe, 4, drainage pipe, 5, top cover, 6, yarn collecting box, 7, guide plate, 8, exhaust pipe, 9, jet pipe, 10, total yarn box. DETAILED DESCRIPTION

[0021] In order to clearly illustrate the technical features of the scheme, the scheme is described below through specific embodiments.

[0022] Refer to the attached Figs. 1-2The utility model relates to a single spindle jet cycle reprocessing fiber opening equipment, including the roving pipe of being equipped with the roving before consumption, the yarn collecting box 6 of being located the one side of roving pipe, and the air suction pipe 2 between yarn collecting box 6 and roving pipe, the jet pipe 3 of being connected with the inclination setting and the high -speed airflow of jetting yarn collecting box 6 is set up on air suction pipe 2, is equipped with the airflow nozzle of jetting air suction pipe 2 in jet pipe 3.

[0023] The top surface of the yarn collecting box 6 is connected with a top cover 5, and the side surface of the top cover 5 close to the yarn collecting box 6 is provided with an opening for the fiber to enter.

[0024] The top surface of the yarn collecting box 6 is connected with a top cover 5, and the side surface of the top cover 5 close to the yarn collecting box 6 is provided with an opening for the fiber to enter.

[0025] The roving pipe is sleeved on the spindle 1, and the bracket is provided with a motor for driving the spindle 1 to rotate.

[0026] The bottom surface of the yarn collecting box 6 is provided with a dropping opening, the bottom surface of the yarn collecting box 6 is connected with an exhaust pipe 8 communicated with the dropping opening and extending to the total yarn box 10, the exhaust pipe 8 is connected with a jet pipe 9 inclinedly arranged and jetting high-speed airflow to the total yarn box 10, and the jet pipe 9 is provided with an airflow nozzle jetting air to the exhaust pipe 8.

[0027] The roving pipe, the yarn collecting box 6, the air suction pipe 2 and the exhaust pipe 8 are correspondingly arranged, the plurality of exhaust pipes 8 correspond to the same total yarn box 10, and the top surface of the total yarn box is also provided with a top cover 5.

[0028] Valves are arranged on the jet pipe 3 and the jet pipe 9, the jet pipe 3, the drain pipe 4 and the jet pipe 9 are connected with corresponding air pumps, and the valves, the airflow nozzles and the motor are electrically connected with the control console.

[0029] The utility model discloses a roving head end of the roving pipe before consumption is put into the air suction mouth, and the roving pipe is placed on the high -speed rotation spindle 1 simultaneously, so that the roving pipe before consumption is unwound from the roving pipe and enters the air suction mouth under the action of the spindle rotation and the suction force of the air suction mouth; Single spindle design, each spindle 1 is placed in a roving pipe, and the number of spindle 1 of each opening equipment is increased according to the total opening amount; Each spindle 1 is adapted to an air suction mouth, and the roving entering the air suction mouth enters the air jet opening area through the suction pipe 2, and each air jet area is adapted to a airflow nozzle, and the compressed air jetted out by the airflow nozzle directly sprays the roving body, and the roving is opened into fiber small cluster or single fiber shape, and the size of the nozzle airflow can be adjusted according to the difference of the roving fiber composition and structure; Each fiber after once opening treatment enters the exhaust pipe 8 from the blanking mouth under the driving of the drainage pipe 4 and the air jet pipe 9, and is opened again, and the fiber not fully opened is jetted and opened again; Finally, enter the total yarn box 10, and finally through the axial flow fan, send into the fiber collecting device, complete the opening and collecting process of the recycled fiber.

[0030] Of course, the above description is not limited to the above examples, and the technical features not described in the utility model can be realized by or using the prior art, which will not be repeated here; The above examples and drawings are only used to illustrate the technical scheme of the utility model and are not limited to the utility model, and the preferred embodiments of the utility model are described in detail, and those skilled in the art should understand that the changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the utility model do not deviate from the purpose of the utility model, and should also belong to the protection scope of the claims of the utility model.

Claims

1. A single spindle air-jet open-end recycling fiber reprocessing apparatus characterized by: The application relates to a yarn collecting device, which comprises a roving pipe provided with pre-consumption roving, a yarn collecting box (6) arranged on one side of the roving pipe, and a suction pipe (2) arranged between the yarn collecting box (6) and the roving pipe, wherein a jet pipe (3) is connected to the suction pipe (2) and is arranged obliquely and sprays high-speed airflow to the yarn collecting box (6), and the jet pipe (3) is provided with airflow nozzles for spraying airflow to the suction pipe (2).

2. The single spindle air-jet open-end recycling fiber opener apparatus of claim 1, wherein: A top cover (5) is connected to the top surface of the yarn collecting box (6), and the top cover (5) is provided with an opening for fiber entry on the side surface close to the yarn collecting box (6).

3. The single spindle air-jet open-end recycling fiber reprocessing apparatus of claim 2, wherein: A drainage pipe (4) for downward airflow is connected to the top surface of the yarn collecting box (6).

4. The single spindle air-jet open-end recycling fiber reprocessing apparatus of claim 3, wherein: The roving pipe is sleeved on a spindle (1), and a motor for driving the spindle (1) to rotate is arranged on the support.

5. The single spindle air-jet open-end recycling fiber reprocessing apparatus of claim 4, wherein: A material dropping opening is arranged on the bottom surface of the yarn collecting box (6), and an exhaust pipe (8) is connected to the bottom surface of the yarn collecting box (6) and extends to a total yarn box (10) and communicates with the material dropping opening, wherein a jet pipe (9) is connected to the exhaust pipe (8) and is arranged obliquely and sprays high-speed airflow to the total yarn box (10), and the jet pipe (9) is provided with airflow nozzles for spraying airflow to the exhaust pipe (8).

6. The single spindle air-jet open-end recycling fiber reprocessing apparatus of claim 4, wherein: A plurality of exhaust pipes (8) correspond to the same total yarn box (10).

7. The single spindle air-jet open-end fiber reprocessing apparatus of claim 5, wherein: The yarn collecting box (6) is provided with a guide plate (7) which is inclined to the material dropping opening.