Intelligent temperature control conduit for mass concrete pouring
By combining internal and external temperature sensors installed in the concrete, the problem of insufficient internal temperature monitoring is solved, enabling precise temperature difference control and preventing cracking.
Patent Information
- Application Number
- CN202522308489.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-10-31
AI Technical Summary
Existing technologies lack sufficient monitoring of the internal temperature of concrete, leading to excessive temperature differences and a tendency to crack.
An internal temperature sensor is used to directly monitor the temperature of the core area of the concrete, and the data is transmitted in real time through the controller. Combined with an external temperature sensor to monitor the surface temperature synchronously, this forms a synchronous monitoring system for internal and external temperatures, ensuring precise temperature difference control.
It enables direct and accurate measurement of the internal temperature of concrete, avoiding cracking caused by excessive temperature differences and ensuring the temperature control effect of concrete.
Smart Images

Figure CN223724219U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of construction tools, especially relates to big volume concrete pouring intelligent temperature control guide pipe. BACKGROUND
[0002] In the process of large area concrete pouring, how to prevent concrete cracking is an important process, the existing technology is that the heat preservation blanket is covered on the concrete to carry out temperature control or a plurality of guide pipes are directly embedded in the concrete and temperature control is carried out by circulating water, the latter can carry out synchronous heating to the concrete inside, and the temperature control effect is better.
[0003] When the temperature of the concrete is controlled through the guide pipe, the operation is usually that the guide pipe is pre-embedded into the pouring area of the concrete, then circulating water is injected into the guide pipe, and the guide pipe is heat exchanged through the circulating water, so that the temperature control effect is achieved, but in the actual use process, only the thermocouple and the like temperature sensor is usually used to monitor the temperature of the concrete surface, which leads to that the temperature of the inside of the concrete cannot be monitored, and the heat transfer needs a certain time, and the temperature difference between the inside of the concrete and the outside is large, which leads to that the heat exchange is excessive, and the problem of concrete cracking is caused. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing big volume concrete pouring intelligent temperature control guide pipe to solve the problems in the above background technology.
[0005] Therefore, the utility model provides big volume concrete pouring intelligent temperature control guide pipe, which comprises a head, an installation plate is fixedly installed in the inside of the head, an inside temperature sensor is fixedly installed on the lower side of the installation plate, a controller is fixedly installed on the lower side of the installation plate, a lithium battery is fixedly installed on the lower side of the installation plate, a pipe body is installed on the upper side of the head through a fixing unit, an installation ring is slidably installed on the surface of the pipe body, an L-shaped rod is fixedly installed on the surface of the installation ring, and an outside temperature sensor is fixedly installed on the bottom end of the L-shaped rod.
[0006] In the technical solution, after the pipe is pre-buried in the mass concrete, the internal temperature sensor directly monitors the real-time temperature of the concrete core area and transmits data to the controller, which can store data or send temperature information to the external monitoring center through the wireless module, which realizes direct measurement of the internal temperature of the concrete, and when the pipe is pre-buried, the position of the installation ring on the pipe body can be manually adjusted up and down according to the expected height of the concrete pouring surface, so as to drive the L-shaped rod and the external temperature sensor at the end thereof to move synchronously, and the detection end of the external temperature sensor is adjusted to a position substantially flush with the surface of the concrete, so that the temperature outside the concrete is synchronously monitored, avoiding the limitation of the traditional method of only monitoring the surface temperature of the concrete, and the temperature data inside and outside the concrete can be directly and accurately obtained, providing a key basis for accurate temperature control.
[0007] In the above technical solution, further, the inner wall of the pipe body is fixedly installed with a partition plate, and the inner wall of the pipe body is fixedly installed with a sealing block, and a gap exists between the bottom end of the partition plate and the sealing block.
[0008] In the technical solution, the pipe body is divided at equal intervals by the partition plate, and a gap is left at the bottom, so that a U-shaped flow channel is formed. When the circulating medium enters the pipe body from the external pipe at one end, it is blocked by the partition plate and forced to flow downward, passes through the gap between the bottom end of the partition plate and the sealing block, enters the lower space of the pipe body, and then turns back upward and flows out from the external pipe at the other end. This ensures that the circulating medium can flow through the bottom area of the pipe body, and forces the circulating medium to flow through the entire depth of the pipe body, especially the bottom area, so that heat exchange is more sufficient and uniform, avoiding medium short circuit and improving overall heat exchange efficiency.
[0009] In the above technical solution, further, the fixing unit comprises a threaded block, the threaded block is fixedly installed on the upper side of the mounting plate, the lower side of the sealing block is provided with a threaded groove, and the threaded block is screw-connected in the threaded groove.
[0010] In the technical solution, when installing, the threaded block at the lower part of the end is aligned with the threaded groove on the sealing block at the top of the pipe body, the end is rotated, and the threaded block is screwed into the threaded groove, so that the end and the pipe body are tightly connected together.
[0011] In the above technical solution, further, the fixing unit further comprises two magnetic attraction blocks, two magnetic attraction grooves are formed in the surface of the threaded block, two sliding holes are formed in the surface of the pipe body, the two magnetic attraction blocks are slidingly installed in the sliding holes, and one end of the magnetic attraction block penetrates through the sealing block and abuts against the magnetic attraction groove.
[0012] In the technical scheme, when the threaded block is completely screwed into the threaded groove of the sealing block, the magnetic block is inserted into the sliding hole, at this time, the magnetic block is adsorbed at one end in the threaded groove of the threaded block with magnetic metal material under the action of magnetic force, a pin type mechanical locking is added, the threaded block is prevented from being loosened due to vibration and the like, the reliability of the connection is greatly enhanced, and the technical scheme is particularly suitable for working conditions with possible vibration.
[0013] In the above technical scheme, further, the top end of the pipe body is fixedly provided with a sealing cover, and two circulating openings are arranged on the upper side of the sealing cover and are fixedly provided with external connecting pipes.
[0014] In the technical scheme, the top end of the pipe body is sealed by the sealing cover to prevent sundries from entering and medium from leaking.
[0015] In the above technical scheme, further, a plurality of adjusting grooves are arranged on the surface of the pipe body, two sliding grooves are arranged on the inner wall of the mounting ring, adjusting blocks are slidingly arranged in the sliding grooves, and reset springs are fixedly arranged at one end of the adjusting blocks.
[0016] In the technical scheme, when the height of the mounting ring needs to be adjusted, the elastic force of the reset spring is overcome to make the adjusting block retract from the current adjusting groove into the sliding groove, and the mounting ring can be slid at this time.
[0017] In the above technical scheme, further, the lithium battery is connected with the controller through wires, and the controller is connected with the internal temperature sensor through wires.
[0018] In the technical scheme, the internal lithium battery supplies power to the controller and the internal temperature sensor through wires, and the external temperature sensor can be independently powered by an external power supply.
[0019] The utility model discloses the beneficial effect is:
[0020] The large-volume concrete pouring intelligent temperature control guide pipe directly monitors the real-time temperature of the core area of the concrete through the internal temperature sensor, and transmits the data to the controller, the controller can store the data or send the temperature information to the external monitoring center through the wireless module, which realizes direct measurement of the internal temperature of the concrete, avoids the limitation that the traditional method can only monitor the surface temperature of the concrete, can directly and accurately obtain the temperature data of the core area of the concrete, and detects the external temperature through the external temperature sensor, forms the simultaneous monitoring of the internal and external of the concrete, and prevents the concrete from cracking caused by too large temperature difference. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the utility model;
[0022] Figure 2 It is a cut structure schematic view of the utility model;
[0023] Figure 3 It is an A area structure enlarged schematic view in the utility model; Figure 2
[0024] Figure 4 It is a cut structure schematic view of the utility model in the installation ring.
[0025] The marks in the figure are:
[0026] 1, end; 2, pipe body; 3, sealing cover; 4, external pipe; 5, L-shaped rod; 6, external temperature sensor; 7, partition; 8, mounting plate; 9, threaded block; 10, sealing block; 11, magnetic attraction block; 12, internal temperature sensor; 13, controller; 14, lithium battery; 15, adjusting groove; 16, adjusting block; 17, reset spring; 18, mounting ring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings Figures 1-4 The application will be further described in detail.
[0028] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0029] The embodiment 1 provides a large-volume concrete pouring intelligent temperature control guide pipe, which belongs to a construction tool and comprises an end head 1, an installation plate 8 fixedly arranged in the end head 1, an internal temperature sensor 12 fixedly arranged on the lower side of the installation plate 8, a controller 13 fixedly arranged on the lower side of the installation plate 8, a lithium battery 14 fixedly arranged on the lower side of the installation plate 8, a pipe body 2 fixedly arranged on the upper side of the end head 1 through a fixing unit, an installation ring 18 slidingly arranged on the surface of the pipe body 2, an L-shaped rod 5 fixedly arranged on the surface of the installation ring 18 and an external temperature sensor 6 fixedly arranged on the bottom end of the L-shaped rod 5.
[0030] The internal temperature sensor 12 directly monitors the real-time temperature of the concrete core region after the guide pipe is pre-buried in the large-volume concrete, and transmits data to the controller 13, the controller 13 can store data or send temperature information to an external monitoring center through a wireless module, and when the guide pipe is pre-buried, the position of the installation ring 18 on the pipe body 2 can be manually slid up and down according to the expected height of the concrete pouring surface, so as to drive the L-shaped rod 5 and the external temperature sensor 6 at the end thereof to move synchronously, adjust the detection end of the external temperature sensor 6 to a position substantially flush with the concrete surface, and thus synchronously monitor the temperature outside the concrete, which realizes direct measurement of the internal temperature of the concrete, avoids the limitation that only the surface temperature of the concrete can be monitored in the traditional way, and can directly and accurately obtain the temperature data inside and outside the concrete, thereby providing a key basis for accurate temperature control.
[0031] The embodiment 2 provides a large-volume concrete pouring intelligent temperature control guide pipe, in addition to the technical solutions of the above-mentioned embodiments, further has the following technical features, the inner wall of the pipe body 2 is fixedly provided with a partition plate 7, the inner wall of the pipe body 2 is fixedly provided with a sealing block 10, and a gap exists between the bottom end of the partition plate 7 and the sealing block 10.
[0032] The inside of the pipe body 2 is divided at equal intervals by the partition plate 7, and a gap is left at the bottom, so that a U-shaped flow channel is formed. When the circulating medium enters the pipe body 2 from the external pipe 4 at one end, it is blocked by the partition plate 7, forcing the fluid to flow downward, through the gap between the bottom end of the partition plate 7 and the sealing block 10, into the lower space of the pipe body 2, and then turn back upward to flow out from the external pipe 4 at the other end. This ensures that the circulating medium can flow through the bottom area of the pipe body 2, forcing the circulating medium to flow through the entire depth of the pipe body 2, especially the bottom area, so that heat exchange is more sufficient and uniform, avoiding medium short circuit and improving overall heat exchange efficiency.
[0033] The embodiment 3 provides a large-volume concrete pouring intelligent temperature control guide pipe, in addition to the technical solutions of the above-mentioned embodiments, further has the following technical features, the fixing unit comprises a threaded block 9, the threaded block 9 is fixedly arranged on the upper side of the installation plate 8, the lower side of the sealing block 10 is provided with a threaded groove, and the threaded block 9 is screwed into the threaded groove.
[0034] Wherein, when installing, the threaded block 9 at the lower part of the end head 1 is aligned with the threaded groove on the sealing block 10 at the top of the pipe body 2, the end head 1 is rotated so that the threaded block 9 is screwed into the threaded groove, thereby tightly connecting the end head 1 and the pipe body 2 together.
[0035] In addition to the technical solutions of the above-mentioned embodiments, the embodiment 4 further has the following technical features: the fixing unit further comprises two magnetic suction blocks 11, the surface of the threaded block 9 is provided with two magnetic suction grooves, the surface of the pipe body 2 is provided with two sliding holes, the two magnetic suction blocks 11 are slidingly installed in the sliding holes, and one end of the magnetic suction block 11 penetrates through the sealing block 10 and is attached in the magnetic suction groove.
[0036] Wherein, when the threaded block 9 is completely screwed into the threaded groove of the sealing block 10, the magnetic suction block 11 is inserted into the sliding hole, at this time, one end of the magnetic suction block 11 is adsorbed in the threaded groove of the threaded block 9 with magnetic metal material under the action of magnetic force, a pin type mechanical locking is added, which prevents the threaded block from being loosened due to vibration and the like, greatly enhances the reliability of the connection, and is particularly suitable for working conditions that may have vibration.
[0037] In addition to the technical solutions of the above-mentioned embodiments, the embodiment 5 further has the following technical features: the top end of the pipe body 2 is fixedly installed with a sealing cover 3, the upper side of the sealing cover 3 is respectively installed with two circulation ports, and the two circulation ports are both fixedly installed with an external connecting pipe 4.
[0038] Wherein, the sealing cover 3 seals the top end of the pipe body 2 to prevent sundries from entering and medium from leaking. The two external connecting pipes 4 are respectively used as the inlet and outlet of the circulating medium, and are connected with the pipeline of the external temperature control equipment to form a complete circulating system.
[0039] In addition to the technical solutions of the above-mentioned embodiments, the embodiment 6 further has the following technical features: the surface of the pipe body 2 is provided with a plurality of adjusting grooves 15, the inner wall of the mounting ring 18 is provided with two sliding grooves, the adjusting block 16 is slidingly installed in the sliding groove, one end of the adjusting block 16 is fixedly installed with a return spring 17, and the adjusting block 16 is attached in the sliding groove.
[0040] Wherein, when it is necessary to adjust the height of the mounting ring 18, the elastic force of the return spring 17 is overcome by force, so that the adjusting block 16 is retracted from the current adjusting groove 15 into the sliding groove, at this time, the mounting ring 18 can be slid. When sliding to the target height and the adjusting block 16 is aligned with another adjusting groove 15, the adjusting block 16 will automatically pop out and be locked into the new adjusting groove 15 under the action of the return spring 17, thereby locking the mounting ring 18 at the position, realizing stepless sliding and step positioning of the mounting ring 18, and achieving convenient adjustment and reliable positioning.
[0041] In addition to the technical solutions of the above embodiments, the embodiment 7 provides a large-volume concrete pouring intelligent temperature control guide pipe, wherein the lithium battery 14 is connected with the controller 13 through a wire, and the controller 13 is connected with the internal temperature sensor 12 through a wire.
[0042] The internal lithium battery 14 supplies power to the controller 13 and the internal temperature sensor 12 through wires respectively, and the external temperature sensor 6 can be independently powered by an external power supply.
[0043] Working principle: when the device is used, first, the device is embedded in the area where the concrete is poured, and then the installation ring 18 is adjusted up and down by hand, in the process of up and down adjustment, the adjusting block 16 first separates from one of the adjusting grooves 15 and presses the reset spring 17, when it is aligned with the other adjusting groove 15, the elastic force of the reset spring 17 drives the adjusting block 16 to reset and reinsert into the adjusting groove 15, the installation ring 18 is repositioned to adjust the height, through the up and down adjustment of the installation ring 18 and the movement of the L-shaped rod 5 to drive the external temperature sensor 6 to adjust the height, after the external temperature sensor 6 detection probe position is adjusted to the same horizontal plane of the concrete surface, the device is connected to the circulating water through the two external pipes 4, and the internal temperature sensor 12 and the external temperature sensor 6 are started by the remote control controller 13;
[0044] The circulating water enters the inside of the pipe body 2 from one of the external pipes 4 and flows back from the bottom under the action of the partition plate 7 and is discharged from the other external pipe 4, and the heat in the circulating liquid is transmitted to the concrete through the pipe body 2 or absorbs the temperature in the concrete to regulate the temperature, at the same time, the internal temperature sensor 12 and the external temperature sensor 6 detect the internal temperature and the external temperature of the concrete, when the temperature difference is large, the controller 13 sends the data to the control center, prompting that the temperature difference is high, and the temperature of the circulating water is adjusted in time, so as to achieve the effect of intelligent temperature control;
[0045] When the concrete reaches 70% hardness, the device is pulled out, and the generated groove is filled with concrete.
[0046] The embodiments of the application are described above in combination with the drawings, the embodiments in the application and the features in the embodiments can be combined with each other without conflict, the application is not limited to the above specific embodiments, the above specific embodiments are only illustrative but not limited, those skilled in the art can make many forms under the inspiration of the application without departing from the scope of the application and the protection scope of the claims.
Claims
1. A temperature control conduit for mass concrete placement, characterized in that, Include: The end (1), the inside of the end (1) is fixedly installed with a mounting plate (8), the lower side of the mounting plate (8) is fixedly installed with an internal temperature sensor (12), the lower side of the mounting plate (8) is fixedly installed with a controller (13), the lower side of the mounting plate (8) is fixedly installed with a lithium battery (14), the upper side of the end (1) is installed with a pipe body (2) through a fixed unit, the surface of the pipe body (2) is slidably installed with a mounting ring (18), the surface of the mounting ring (18) is fixedly installed with an L-shaped rod (5), the bottom end of the L-shaped rod (5) is fixedly installed with an external temperature sensor (6).
2. The intelligent temperature control duct for mass concrete placement according to claim 1, wherein, The inner wall of the pipe body (2) is fixedly installed with a partition plate (7), the inner wall of the pipe body (2) is fixedly installed with a sealing block (10), and there is a gap between the bottom end of the partition plate (7) and the sealing block (10).
3. The intelligent temperature control duct for mass concrete placement according to claim 2, wherein, The fixed unit comprises a threaded block (9), the threaded block (9) is fixedly installed on the upper side of the mounting plate (8), the lower side of the sealing block (10) is provided with a threaded groove, and the threaded block (9) is screwed into the threaded groove.
4. The intelligent temperature control duct for mass concrete placement according to claim 3, wherein, The fixed unit further comprises two magnetic attraction blocks (11), the surface of the threaded block (9) is provided with two magnetic attraction grooves, the surface of the pipe body (2) is provided with two sliding holes, and the two magnetic attraction blocks (11) are slidably installed in the sliding holes, one end of the magnetic attraction block (11) penetrates through the sealing block (10) and is attached in the magnetic attraction groove.
5. The intelligent temperature control duct for mass concrete placement of claim 1, wherein, The top end of the pipe body (2) is fixedly installed with a sealing cover (3), the upper side of the sealing cover (3) is respectively installed with two circulation ports, and two external connecting pipes (4) are fixedly installed in the two circulation ports.
6. The intelligent temperature control duct for mass concrete placement of claim 1, wherein, The surface of the pipe body (2) is provided with a plurality of adjusting grooves (15), the inner wall of the mounting ring (18) is provided with two sliding grooves, the sliding grooves are slidably installed with adjusting blocks (16), one end of the adjusting block (16) is fixedly installed with a return spring (17), and the adjusting block (16) is attached in the sliding groove.
7. The intelligent temperature control duct for mass concrete placement of claim 1, wherein, The lithium battery (14) is electrically connected with the controller (13), and the controller (13) is electrically connected with the internal temperature sensor (12).