Novel structure reinforced pipeline

By designing a fully corrugated inner layer and a reinforcing layer, the problems of poor flexibility and easy rusting of large-diameter plastic pipes in high-pressure systems are solved, achieving a lightweight and high-strength pipe structure suitable for high-pressure systems.

CN223725684UActive Publication Date: 2025-12-26CHANGCHUN CHINAUST AUTOMOBILE PARTS
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Patent Information

Application Number
CN202520564431.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-12-26
Estimated Expiration
2035-03-28

AI Technical Summary

Technical Problem

Existing large-diameter plastic pipes have poor flexibility, small bending radius, are prone to rust, and have a short service life in high-pressure systems. In particular, pipes with TPU + steel wire structure are heavy and prone to rust.

Method used

The inner layer of the pipe adopts a fully corrugated structure, with an outer reinforcing layer made of knitted, braided or wound material, and an outer protective layer. The material used is PP, PE, PA, PPA or TPE. The reinforcing layer can be made of PET, PVA, PE or metal wire to improve strength.

Benefits of technology

It achieves lightweight design, improved flexibility and strength, small bending radius and is not prone to rust, reducing weight by 60% and meeting the requirements of high-voltage systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a reinforced pipeline with a novel structure, which belongs to the technical field of pipeline manufacturing and comprises a pipeline inner layer in a full-corrugated structure. The pipeline reinforcing layer is knitted, woven or wound on the outer side of the pipeline inner layer, and the pipeline reinforcing layer can be arranged to be one layer or multiple layers; the reinforced pipeline is good in flexibility, small in bending radius, light in weight and high in strength, the requirement that the inner diameter of the reinforced pipeline is not obviously changed when the reinforced pipeline is bent by 180 degrees can be met, and different pipeline reinforcing layers can be selected according to product requirements. The large-diameter plastic pipeline solves the problems that when the large-diameter plastic pipeline is applied to a high-pressure system, the pipeline flexibility is poor, and the bending radius is small.
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Description

TECHNICAL FIELD

[0001] The utility model discloses a new structure reinforced pipeline belongs to pipeline manufacturing technical field. BACKGROUND

[0002] At present, the commonly used design structure of some plastic pipelines with good flexibility and large working pressure is TPU + steel wire + TPU, the TPU pipe body is soft and has good elasticity, but the pipe body wall thickness needs to reach a certain degree (about 2mm) to meet the requirements of extrusion process, in addition, the density 1.2g / cm3 is larger than that of commonly used engineering plastics such as nylon and elastomer, which leads to larger pipe body weight, higher steel wire strength, can improve the pipeline burst pressure, and can prevent the pipeline from being folded, but the steel wire density is large, the pipe unit weight is large, and the pipe is easy to rust without an outer layer, and the service life is short, based on the above problems existing in the pipe body, a pipeline structure scheme with light weight, small bending radius and high strength is designed. SUMMARY

[0003] In order to solve the problems of poor flexibility, small bending radius, easy rust and short service life of the large-diameter plastic pipeline applied in the high-pressure system in the prior art, for this purpose, a new structure reinforced pipeline is provided.

[0004] The utility model discloses a new structure reinforced pipeline, as shown in the figure, the reinforced pipeline comprises: Figures 1-2

[0005] The pipeline inner layer 1 is a full corrugated structure.

[0006] The pipeline reinforcing layer 2 is knitted, woven or wound on the outer side of the pipeline inner layer 1.

[0007] The pipeline outer layer 3 is covered on the outer side of the pipeline reinforcing layer 2.

[0008] Further, the pipeline inner layer 1 is made of PP, PE, PA, PPA or TPE material.

[0009] Further, the pipeline reinforcing layer 2 can be provided as one layer or multiple layers, and is made of PET, PVA, PE, metal wire or aramid fiber, for improving the pipeline strength.

[0010] Further, the pipeline outer layer 3 is made of PP, PE, PA, PPA, TPE material, for protecting the pipeline inner layer 1 and the pipeline reinforcing layer 2.

[0011] The utility model has the advantages that:

[0012] 1. The utility model has good pipeline flexibility, small bending radius, and can meet the requirement of no obvious change in inner diameter within 180° bending.

[0013] ​2. The utility model discloses a reinforced pipeline, which is light in weight and 60% lighter than the prior art pipeline.

[0014] 3. The utility model discloses a reinforced pipeline, which is high in strength and can select different pipeline reinforcement layers according to product requirements. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The utility model discloses a whole structure schematic diagram, wherein Figure 1 As the abstract drawing.

[0016] Figure 2 The utility model discloses a whole structure schematic diagram of the inner layer 1 of full corrugated plastic pipeline.

[0017] Brief description of drawings:

[0018] 1, pipeline inner layer, 2, pipeline reinforcement layer, 3, pipeline outer layer. DETAILED DESCRIPTION

[0019] The utility model discloses a specific implementation case of one kind of the utility model, introduces the structure of the utility model in detail. It is necessary to note that the utility model application scope is not limited to the following embodiment, all based on the similar structure of the utility model is the application scope of the utility model.

[0020] The utility model discloses a new structure reinforced pipeline, as shown in the drawing, Figures 1-2 The reinforced pipeline comprises:

[0021] Pipeline inner layer 1, the pipeline inner layer 1 is full corrugated structure, can continuous production, and the bending radius is small, and light in weight;

[0022] Knitting, weaving or winding pipeline reinforcement layer 2 on the outer side of the pipeline inner layer 1;

[0023] Pipeline outer layer 3 covered on the outer side of the pipeline reinforcement layer 2.

[0024] As further introduction of the embodiment, the pipeline inner layer 1 is PP, PE, PA, PPA or TPE material.

[0025] As further introduction of the embodiment, the pipeline reinforcement layer 2 can be provided with one layer or multiple layers, and is made of PET, PVA, PE, metal wire or aramid fiber, to improve the strength of the pipeline.

[0026] As further introduction of the embodiment, the pipeline outer layer 3 is PP, PE, PA, PPA, TPE material, to protect the pipeline inner layer 1 and the pipeline reinforcement layer 2.

[0027] Thus, the technical scheme of the utility model has been described in combination with the preferred embodiments shown in the drawings, but it is easy for those skilled in the art to understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the related technical features without departing from the principles of the utility model, and the technical schemes after the changes or replacements will all fall within the protection scope of the utility model.

Claims

1. A new construction reinforced tubing, characterized by, The reinforced pipeline comprises: a pipeline inner layer (1) which is a full corrugated structure; a pipeline reinforcing layer (2) knitted, woven or wound outside the pipeline inner layer (1); a pipeline outer layer (3) covering outside the pipeline reinforcing layer (2).

2. A new construction reinforced tube according to claim 1, characterized in that The pipeline inner layer (1) is made of PP, PE, PA, PPA or TPE material.

3. A new construction reinforced tube according to claim 1, characterized in that The pipeline reinforcing layer (2) can be provided as one or more layers and is made of PET, PVA, PE, metal wire or aramid fiber for improving the strength of the pipeline.

4. A new construction reinforced tube according to claim 1, characterized in that, The pipeline outer layer (3) is made of PP, PE, PA, PPA or TPE material for protecting the pipeline inner layer (1) and the pipeline reinforcing layer (2).