Female joint sealing detection tool
By using a compressed air bladder and a one-way exhaust valve in the unloading guide pipe, the problem of residual gas affecting the accuracy of data in female connector testing was solved, and high precision in female connector testing was achieved.
Patent Information
- Application Number
- CN202520071822.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-13
AI Technical Summary
In the existing technology, after the female connector is connected to the mounting head, the gas in the internal cavity of the mounting head and the gap of the unloading mechanism cannot be completely discharged, resulting in inaccurate test data.
The design incorporates a compressed air bladder and a one-way exhaust valve inside the unloading guide tube. The unloading cylinder moves the unloading guide tube closer to the mounting head, compresses the air bladder to expel residual gas, and then uses the one-way exhaust valve to discharge the gas.
Effectively remove residual gas to ensure accurate gas volume in the pipeline before testing and improve the accuracy of test data.
Smart Images

Figure CN223727323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of pipeline sealing detection, in particular to a female connector sealing detection tool. BACKGROUND
[0002] Currently, the equipment detection of pipeline sealing is mostly manual detection. A plurality of self-made male connectors are installed on a bus plate, and the bus plate has a gas hole connected with a leak detector. The pipeline to be detected, i.e., the pipeline provided with a female connector, is inserted into the male connector on the bus plate, and the other end of the pipeline is blocked, so that the detection can be performed. After the detection is completed, each pipeline is manually pulled out one by one.
[0003] For example, CN111337208A discloses a female connector pipeline sealing detection machine, which comprises a mounting module and a detection module. The mounting module comprises a bus plate, and the bus plate is provided with a detection gas channel connected with the air source of the detection module. A plurality of detection holes are arranged on one side surface of the bus plate and connected with the detection gas channel. Each detection hole is connected with a mounting head for mounting a female connector at the outer end portion. The female connector is connected to the mounting head and communicates with the detection gas channel.
[0004] The female connector pipeline sealing detection machine in the above-mentioned comparative document increases the unloading module, realizes automatic unloading of all female connectors on the bus plate at one time, has high unloading efficiency, and does not need to press the unlocking spring with fingers to separate the female and male connectors during unloading, thereby reducing the labor intensity.
[0005] However, in the above-mentioned pipeline sealing detection, there is a certain amount of gas in the internal cavity of the mounting head and the gap between the mounting head and the unloading mechanism after the pipeline to be detected is connected with the female connector and the mounting head. The gas is directly introduced into the detection module after not being discharged, which causes deviation of the amount of gas in the detection pipeline, so that the detection data is not accurate enough. CONTENT OF THE UTILITY MODEL
[0006] In order to solve the problem of residual gas in the internal cavity of the mounting head and the gap between the unloading mechanism, the present application provides a female connector sealing detection tool.
[0007] The female connector sealing detection tool provided by the application adopts the technical scheme as follows: a tool frame, a fixed plate, a bus plate, a discharging plate, a discharging guide pipe, and a mounting head are provided, the top of the tool frame is fixedly provided with a support plate, the top of the support plate is fixedly provided with a selection cylinder, the extension end of the selection cylinder is fixedly connected with the corresponding bus plate, the inside of the discharging guide pipe is fixedly provided with a compression air bag at the end close to the discharging plate, a return spring is fixedly arranged between the inner wall of the discharging guide pipe and the compression air bag, a one-way exhaust valve is fixedly arranged at the bottom of the discharging guide pipe, the one-way exhaust valve is in communication with the inside of the compression air bag, the one-way exhaust valve is used for exhausting the gas in the compression air bag, the mounting head is provided with a female connector at the end away from the discharging guide pipe, and a detection module is arranged at the end of the female connector, and the detection module is used for detecting the sealing performance of the female connector and the pipeline connection.
[0008] By adopting the above technical scheme, the female connector on the mounting head is pushed out by the extension end of the discharging cylinder, the female connector is unlocked from the mounting head and falls off from the mounting head, and automatic discharging of the female connector is completed.
[0009] Preferably, the discharging cylinder is fixedly arranged at the middle of the top of the bus plate close to one side of the discharging plate, and the extension end of the discharging cylinder is fixedly connected with the discharging plate.
[0010] By adopting the above technical scheme, the end of the discharging guide pipe away from the discharging plate is fixedly arranged on the body of the detection machine, and the discharging plate is guided during discharging movement.
[0011] Preferably, the mounting head is arranged on the linear bearing outside the discharging plate, and the discharging guide pipe is fixedly arranged on the inner side of the bus plate.
[0012] By adopting the above technical scheme, the movement of the discharging plate is stable, and the mounting head and the female connector are prevented from being collided by the discharging plate and the discharging sleeve during discharging.
[0013] Preferably, one end of the mounting head is movably arranged in the inner cavity of the discharging guide pipe.
[0014] By adopting the above technical scheme, when the discharging guide pipe is connected with the end of the mounting head, the positioning block can be positioned and stopped with the mounting head.
[0015] Preferably, a positioning block is fixedly arranged at the end of the inner wall of the discharging guide pipe close to the discharging plate, and the positioning block is used for positioning and stopping the end of the mounting head.
[0016] By adopting the above technical scheme, the multiple groups of discharging guide pipes fixed with the bus plate are moved close to the mounting head by the extension end of the selection cylinder, and the compression air bag can be squeezed.
[0017] Preferably, the compression air bag is in an annular structure, and the inner diameter of the compression air bag is in a gap fit between the positioning block and the end of the discharge plate.
[0018] By using the above technical scheme, the compression air bag can discharge the residual gas in the discharge guide pipe cavity and the gas in the gap of the connecting piece through the one-way exhaust valve.
[0019] Preferably, the mounting head is fixedly installed with a discharge sleeve at one end away from the discharge plate, and the discharge sleeve is used for connecting the female connector at the end of the mounting head.
[0020] In summary, the present application has at least one of the following beneficial technical effects:
[0021] The utility model discloses a plurality of discharge guide pipes of fixed type cylinder telescopic end drive busbar are made close to the mounting head, so that the compression air bag can be extruded, so that the compression air bag can discharge the residual gas in the discharge guide pipe cavity and the gas in the gap of the connecting piece through the one-way exhaust valve, which can discharge the residual gas in the cavity of the mounting head of the busbar before the secondary detection, thereby avoiding the deviation of the gas amount in the detection pipeline, and the problem of inaccurate detection data. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0023] Figure 2 It is a top view structure schematic diagram of the utility model;
[0024] Figure 3 It is a side view local structure schematic diagram of the utility model;
[0025] Figure 4 It is Figure 3 It is a local enlarged structure schematic diagram of the utility model.
[0026] In the figure: 1, tooling frame; 2, fixed plate; 3, busbar; 4, discharge plate; 5, discharge guide pipe; 6, mounting head; 7, compression air bag; 8, reset spring; 9, one-way exhaust valve; 10, positioning block; 11, support plate; 51, selected type cylinder; 61, discharge sleeve; 62, discharge cylinder. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings Figures 1-4 The present application will be further described in detail.
[0028] The embodiment of the application discloses a female connector sealing detection tool, which comprises a tool frame 1, a fixed plate 2, a bus plate 3, a discharging plate 4, a discharging guide pipe 5, a mounting head 6, the top of the tool frame 1 is fixedly provided with a support plate 11, the top of the support plate 11 is fixedly provided with a selection type air cylinder 51, and the extension end of the selection type air cylinder 51 is fixedly connected with the corresponding bus plate 3;
[0029] The inside of the discharging guide pipe 5 is fixedly provided with a compression air bag 7 near one end of the inside of the discharging plate 4, a return spring 8 is fixedly arranged between the inner wall of the discharging guide pipe 5 and the compression air bag 7, a one-way exhaust valve 9 is fixedly arranged at the bottom of the discharging guide pipe 5, the one-way exhaust valve 9 is communicated with the inside of the compression air bag 7, the one-way exhaust valve 9 is used for exhausting the gas in the compression air bag 7, the mounting head 6 is provided with a female connector at the end away from the discharging guide pipe 5, and the end of the female connector is provided with a detection module, and the detection module is used for detecting the sealing performance of the inside of the female connector;
[0030] The discharging plate 4, the discharging guide pipe 5, a discharging sleeve 61 and a discharging cylinder 62 form a discharging mechanism, the end of the female connector is provided with a detection module, the pipeline to be detected is assembled through the female connector and the mounting head 6 on the discharging plate 4, the female connector is mounted on the mounting module through the mounting module of the female connector, the discharging module and the detection module connected with the mounting module, then the detection module is used for detecting the female connector, if all the female connector pipelines participating in the detection are qualified, the qualified female connector pipelines are marked, if there is an unqualified sealing, the female connector pipelines are not marked, the female connector pipeline sealing detection technical scheme is prior art, and details are not repeated here.
[0031] Reference is made to the accompanying drawings Figure 2 The extension end of the selection type air cylinder 51 drives the multiple groups of discharging guide pipes 5 fixedly provided with the bus plate 3 to move close to the mounting head 6, so that the compression air bag 7 can be extruded, so that the compression air bag 7 can exhaust the residual gas in the cavity of the discharging guide pipe 5 and the gas in the gap between the connecting pieces through the one-way exhaust valve 9, so that the residual gas in the cavity of the mounting head 6 at the bus plate 3 can be exhausted before the second detection, so that the deviation of the gas amount in the detection pipeline is avoided, and the problem that the detection data is not accurate enough is solved.
[0032] Reference is made to the accompanying drawings Figure 1 The discharging cylinder 62 is fixedly arranged at the top of the bus plate 3 and close to the middle of the side of the discharging plate 4, the extension end of the discharging cylinder 62 is fixedly connected with the discharging plate 4, the female connector on the mounting head 6 is pushed out through the extension end of the discharging cylinder 62, the female connector is unlocked from the mounting head 6 and falls off from the mounting head 6, the automatic discharging of the female connector is completed, and the female connector discharging technical scheme of the discharging mechanism for the mounting head 6 is prior art, and details are not repeated here.
[0033] Reference is made to the accompanying drawings Figure 3The mounting head 6 is mounted on the outer linear bearing of the unloading plate 4, and the unloading guide tube 5 is fixedly mounted on the inner side of the manifold 3. One end of the mounting head 6 is movably inserted into the inner cavity of the unloading guide tube 5. The end of the unloading guide tube 5 away from the unloading plate 4 is fixed to the body of the testing machine, so as to guide the unloading plate 4 during the unloading movement, and at the same time ensure that the unloading plate 4 moves smoothly, avoiding collision between the unloading plate 4 and the unloading sleeve 61 and the mounting head 6 and the female connector during unloading.
[0034] Reference Appendix Figures 3-4 The unloading guide tube 5 has a positioning block 10 fixedly installed on one end of its inner wall near the unloading plate 4. The positioning block 10 is used to stop and position the end of the mounting head 6. When the unloading guide tube 5 is connected to the end of the mounting head 6, the positioning block 10 can stop and position the unloading guide tube 5 with the mounting head 6, so as to avoid rigid contact between the unloading guide tube 5 and the mounting head 6 and deformation and damage.
[0035] Reference Appendix Figure 4 The compression airbag 7 has a ring structure. The inner diameter of the compression airbag 7 is in clearance fit with the positioning block 10 and the end of the unloading plate 4. The end of the mounting head 6 away from the unloading plate 4 is fixedly installed with an unloading sleeve 61. The unloading sleeve 61 is used to connect to the female connector at the end of the mounting head 6. The extension and retraction end of the selection cylinder 51 drives the multiple sets of unloading guide pipes 5 fixed to the manifold 3 to move closer to the mounting head 6, so that the compression airbag 7 can be squeezed. This allows the compression airbag 7 to discharge the residual gas inside the cavity of the unloading guide pipe 5 and the gas in the gap of the connecting parts through the one-way exhaust valve 9 from the inside of the unloading guide pipe 5, thereby avoiding the problem of deviation in the amount of gas in the detection pipeline and insufficient detection data.
[0036] The implementation principle of the forged guide pin in this application embodiment is as follows: when in use, the pipeline to be tested is first connected to the mounting head 6 through the female connector;
[0037] Then, the multiple sets of unloading guide pipes 5 fixed to the manifold 3 can be driven by the telescopic end of the selected cylinder 51 to move closer to the mounting head 6, so that the compression bag 7 can be squeezed, thereby allowing the compression bag 7 to discharge the residual gas inside the cavity of the unloading guide pipe 5 and the gas in the gap of the connecting parts through the one-way exhaust valve 9 from the inside of the unloading guide pipe 5. In this way, the gas remaining in the cavity of the mounting head 6 at the manifold 3 from the previous test can be discharged before the second test.
[0038] Finally, the sealing performance of the female connector and the pipeline connection is tested using the detection module at the end of the female connector.
[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A female connector seal inspection tool, comprising a tool frame (1), a fixing plate (2), a bus plate (3), a discharging plate (4), a discharging guide tube (5), and a mounting head (6), characterized in that: The tool holder (1) top fixedly installed with support plate (11), the support plate (11) top respectively fixedly installed with type selection cylinder (51), the type selection cylinder (51) telescopic end respectively with the corresponding bus plate (3) fixed connection, the discharge guide pipe (5) inside close to the discharge plate (4) one end inside fixedly installed with compression air bag (7), the discharge guide pipe (5) inner wall and the compression air bag (7) between fixedly installed with reset spring (8), the discharge guide pipe (5) bottom fixedly installed with one-way exhaust valve (9), the one-way exhaust valve (9) with the compression air bag (7) inside communication, the one-way exhaust valve (9) is used for the compression air bag (7) inside gas exhaust, the mounting head (6) away from the discharge guide pipe (5) one end is installed with female connector, and the female connector end is installed with detection module, and the detection module is used for the sealing property detection of female connector and pipeline connection.
2. A female connector sealing tool according to claim 1, wherein: The discharge cylinder (62) is fixedly installed on the top of the bus plate (3) near the middle of the discharge plate (4) on one side, and the telescopic end of the discharge cylinder (62) is fixedly connected with the discharge plate (4).
3. A female connector sealing tool according to claim 2, wherein: The mounting head (6) is installed on the linear bearing outside the discharge plate (4), and the discharge guide pipe (5) is fixedly installed on the inner side of the bus plate (3).
4. A female connector seal inspection tool according to claim 3, wherein: One end of the mounting head (6) is movably penetrated into the inner cavity of the discharge guide pipe (5).
5. A female connector seal inspection tool according to claim 4, wherein: The discharge guide pipe (5) is fixedly installed with a positioning stop block (10) on the inner wall near the discharge plate (4) on one end.
6. A female connector seal inspection tool according to claim 5, wherein: The compression air bag (7) is an annular structure, and the inner diameter of the compression air bag (7) is gap-fitted between the positioning stop block (10) and the end of the discharge plate (4).
7. A female connector seal inspection tool according to claim 6, wherein: The mounting head (6) is fixedly installed with a discharge sleeve (61) away from the discharge plate (4) on one end, and the discharge sleeve (61) is used for connecting the female connector at the end of the mounting head (6).
Citation Information
Patent Citations
Female joint pipeline sealing detection machine
CN111337208A