Porcelain bead power connection column assembling mechanism
By designing a ceramic bead terminal assembly mechanism, and utilizing the positional coordination and limiting guidance of components, the automated assembly of tiny parts is achieved, solving the problems of low efficiency and high cost of manual assembly in existing technologies, and improving assembly efficiency and stability.
Patent Information
- Application Number
- CN202520076055.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-14
Smart Images

Figure CN223729198U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automation machinery, in particular to the micro ceramic bead electric pole processing equipment of connecting. BACKGROUND
[0002] At present, the mechanical and electrical products are developing towards miniaturization, with the development of modern processing technology, the machining precision and consistency of parts have reached a high level, but due to the small size of the small parts, it has high assembly precision requirement, but the precision assembly technology is relatively backward. The assembly of the existing small ceramic beads and electric poles basically relies on manual assembly, which is slow, and the parts are small, which requires high requirements for workers during assembly. Therefore, the assembly cost is high.
[0003] The technical problem to be solved by the present application is how to realize the assembly automation of ceramic beads and electric poles. UTILITY MODEL CONTENT
[0004] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a ceramic bead electric pole assembly mechanism.
[0005] The utility model adopts the technical scheme that the ceramic bead electric pole assembly mechanism includes a ceramic bead conveying groove, a wire column conveying groove, an assembly assembly, a conveying assembly and a pressure tooth assembly, the assembly assembly includes a conveying channel, the conveying assembly includes an assembly conveying groove, the wire column conveying groove is communicated with the conveying channel, the ceramic bead conveying groove is communicated with the assembly conveying groove, the conveying channel is vertically arranged, the assembly conveying groove is horizontally arranged, the conveying channel is arranged above the assembly conveying groove, the pressure tooth assembly includes a pressure tooth driving element and a pressure tooth block, the pressure tooth driving element drives the pressure tooth block to move close to or away from the conveying channel.
[0006] In some embodiments, the assembly assembly includes a material distribution stopper, the material distribution stopper is arranged above the conveying channel, one side of the material distribution stopper close to the wire column conveying groove is provided with a discharging hole, the material distribution stopper moves between the conveying channel and the wire column conveying groove, and the discharging hole is communicated with the conveying channel or the wire column conveying groove during the movement of the material distribution stopper.
[0007] In some embodiments, the conveying channel is formed by combining a fixed conveying groove and a movable conveying groove, the fixed conveying groove is fixedly arranged on the conveying frame, and the movable conveying groove is arranged on the movable block, one side of the movable block is limited to rotate on the conveying frame.
[0008] In some embodiments, the assembly assembly includes a discharging clamp arm, the discharging clamp arm is arranged below the conveying channel, the two discharging clamp arms are opened or closed through driving, one side of the discharging clamp arm facing the other discharging clamp arm is provided with a discharging groove, the lower side of the discharging groove is provided with a gap groove communicated with the discharging groove, and the two gap grooves are arranged on the two sides of the ceramic bead respectively.
[0009] In some embodiments, the conveying assembly comprises an assembly conveying groove, two inner side walls of the assembly conveying groove are respectively provided with supporting protrusions, and the distance between the supporting protrusions is between the width of the porcelain bead and the width of the wire column.
[0010] In some embodiments, the conveying assembly comprises a pressing tooth groove, the discharge port of the assembly conveying groove is in communication with the feeding port of the pressing tooth groove, and the groove wall of the tooth groove is in abutment with the outer wall of the porcelain bead.
[0011] In some embodiments, the pressing tooth assembly comprises a pressing block, the pressing block is arranged above the pressing tooth groove, and the pressing block is close to or away from the pressing tooth groove.
[0012] In some embodiments, the feeding assembly comprises a feeding plate, a feeding driving element and a counting sensor, the feeding plate is provided with at least two feeding grooves close to the discharge port of the pressing tooth groove, and the feeding driving element drives the feeding plate to move at one end of the pressing tooth groove so as to switch different feeding grooves in communication with the pressing tooth groove.
[0013] The utility model discloses the beneficial effect lies in:
[0014] The porcelain bead wire column assembly mechanism can guide the movement path of the part through the position cooperation of each component, the limiting cooperation between each component can complete the assembly between the tiny parts, avoids the accumulation of the part, avoids the influence on the movement of the tiny part, and the whole process is high in automation degree and stable in operation. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the whole structure schematic diagram of the utility model;
[0016] Figure 2 It is the connection structure schematic diagram of the assembly gradually and conveying assembly;
[0017] Figure 3 It is the structure schematic diagram of the feeding clamp arm;
[0018] Figure 4 It is the connection structure schematic diagram of the pressing tooth assembly and the feeding assembly;
[0019] Figure 5 It is the assembly structure schematic diagram of the porcelain bead and the wire column;
[0020] Correspondence between the labels and names in the figure is as follows: 1, porcelain bead feeding assembly; 2, electric wire column feeding assembly; 3, assembling assembly; 4, conveying assembly; 5, tooth pressing assembly; 6, discharging assembly; 7, porcelain bead; 8, electric wire column; 11, porcelain bead conveying groove; 21, electric wire column conveying groove; 31, conveying channel; 32, material distributing stopper; 33, material distributing pipe; 34, discharging clamping arm; 35, conveying frame; 36, movable block; 37, in-place sensor; 341, discharging groove; 342, accommodating groove; 41, assembling conveying groove; 42, tooth pressing groove; 43, pushing rod; 44, pushing driving element; 51, tooth pressing driving element; 52, tooth pressing block; 53, pressing block; 61, discharging plate; 62, discharging driving element; 63, counting sensor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Please refer to Figure 1 The utility model provides a technical scheme: porcelain bead electric column assembling mechanism, including porcelain bead feeding assembly 1, electric wire column feeding assembly 2, assembling assembly 3, conveying assembly 4 and tooth pressing assembly 5. Conveying assembly 4 is arranged between assembling assembly 3 and tooth pressing assembly 5.
[0023] Porcelain bead feeding assembly 1 includes porcelain bead vibration tray and porcelain bead conveying groove 11, and the feeding port of porcelain bead conveying groove 11 is communicated with porcelain bead vibration tray, and the discharging port is connected with conveying assembly 4. Electric wire column feeding assembly 2 includes electric wire column vibration tray and electric wire column conveying groove 21, and the feeding port of electric wire column conveying groove 21 is communicated with electric wire column vibration tray, and the discharging port is communicated with assembling assembly 3. Electric wire column conveying groove 21 is arranged above porcelain bead conveying groove 11.
[0024] The assembly assembly 3 includes a conveying channel 31, a material distribution block 32, a material distribution pipe 33 and a discharging arm 34. The conveying channel 31 is vertically arranged on the conveying frame 35, and is formed by a fixed conveying groove and a movable conveying groove. The fixed conveying groove is fixedly arranged on the conveying frame 35, and the movable conveying groove is arranged on the movable block 36 which is rotatably limited on one side of the conveying frame 35. When the material is blocked in the conveying channel 31, the movable block 36 can be rotated to quickly handle the blocking situation, and manual handling of the blocking situation is facilitated. The material distribution block 32 is arranged above the conveying channel 31, and a discharging hole is arranged on one side of the material distribution block 32 close to the wire column conveying groove 21. One wire column 8 can be placed in the discharging hole. The material distribution block 32 is driven by a driving element to move between the conveying channel 31 and the wire column conveying groove 21, so that the discharging hole is in communication with the conveying channel 31 or the wire column conveying groove 21 during the movement of the material distribution block 32, thereby completing the movement of the wire column 8 from the wire column conveying groove 21 to the conveying channel 31. The inlet of the material distribution pipe 33 is in communication with the outlet of the conveying channel 31, and the material distribution pipe 33 is wide at the top and narrow at the bottom, so as to ensure that only one wire column 8 can leave the outlet of the material distribution pipe 33 at a time. The discharging arm 34 is arranged below the outlet of the material distribution pipe 33, and the discharging arm 34 is provided with two discharging arms 34 which are opened or closed by a clamping driving element. The discharging arm 34 is provided with a discharging groove 341 on the side facing the other discharging arm 34. The two combined discharging grooves 341 form a discharging channel which allows one wire column 8 to pass through. The discharging groove 341 is provided with a position giving groove 342 which is in communication with the discharging groove 341. The two combined position giving grooves 342 form a position giving channel. The cross section of the discharging channel is smaller than that of the position giving channel. The longitudinal position relationship between the discharging channel and the position giving channel is the same as that between the wire column 8 and the porcelain bead 7 after assembly. The position giving channel allows the porcelain bead 7 to be placed. When the wire column 8 falls towards the porcelain bead 7, the discharging arm 34 combines to form a discharging channel. The two position giving grooves 342 are arranged on the two sides of the porcelain bead 7 respectively. One porcelain bead 7 moves in the position giving channel, and the wire column 8 enters the porcelain bead 7 in the position giving channel through the discharging channel, so as to finally complete the primary assembly of the porcelain bead 7 and the wire column 8 to form a primary product, and the wire column 8 is hung on the porcelain bead 7.
[0025] One side of the position giving groove 342 is provided with a position sensor 37. When the porcelain bead 7 reaches the position giving groove 342, the discharging arm 34 clamps the porcelain bead 7, thereby completing the primary assembly of the porcelain bead 7 and the wire column 8. After the primary assembly is completed, the discharging arm 34 is opened, and the primary product continues to be moved.
[0026] The assembly assembly 3 is arranged above the conveying assembly 4.
[0027] The conveying assembly 4 comprises an assembly conveying groove 41 and a pressing tooth groove 42. The assembly conveying groove 41 is arranged transversely, and two inner side walls of the assembly conveying groove 41 are respectively provided with supporting protrusions. The distance between the supporting protrusions is between the width of the porcelain bead 7 and the width of the wire column 8, so that the porcelain bead 7 and the wire column 8 can be assembled and kept in the original assembled state for continuous movement. The top of the assembly conveying groove 41 is lower than the highest point of the porcelain bead 7, so as to make room for the clamping of the porcelain bead 7 by the clamping groove 342. The discharge port of the assembly conveying groove 41 is communicated with the feeding port of the pressing tooth groove 42. The groove wall of the pressing tooth groove 42 is in abutment with the outer wall of the porcelain bead 7. The friction between the pressing tooth groove 42 and the porcelain bead 7 causes the porcelain bead 7 to be suspended in the pressing tooth groove 42.
[0028] The pressing tooth assembly 5 comprises a pressing tooth driving element 51, a pressing tooth block 52 and a pressing material block 53. The pressing tooth assembly 5 is arranged on one side of the pressing tooth groove 42, and the pressing material block 53 is arranged above the pressing tooth groove 42. The pressing material block 53 is driven by the driving element to move close to or away from the pressing tooth groove 42. The pressing material block 53 is used to limit the primary product in the pressing tooth groove 42, so as to ensure that the wire column 8 is connected with the porcelain bead 7, and to ensure that the pressing tooth height of the primary product is consistent, and the effect of the final product after pressing is consistent. The pressing tooth block 52 is driven by the pressing tooth driving element 51 to move close to or away from the pressing tooth groove 42. One end of the pressing tooth block 52 close to the pressing tooth groove 42 is provided with a pressing tooth groove. The pressing tooth groove and the pressing tooth driving element 51 cooperate to press the surface of the wire column 8, so as to form a protrusion on the outer wall of the wire column 8. The protrusion abuts against the porcelain bead 7, so as to prevent the porcelain bead 7 from falling off the wire column 8. The wire column 8 and the porcelain bead 7 after pressing form the final product.
[0029] In order to ensure that the porcelain bead 7 enters the assembly conveying groove 41 from the porcelain bead conveying groove 11, in the embodiment, preferably, the conveying assembly 4 comprises a pushing rod 43 and a pushing driving element 44. At the connection position of the porcelain bead conveying groove 11 and the assembly conveying groove 41, the pushing driving element 44 drives the pushing rod 43 to push the porcelain bead 7, so that the porcelain bead 7 moves along the set route.
[0030] In order to facilitate the classification or counting of the final product, in the embodiment, preferably, the discharging assembly 6 comprises a discharging plate 61, a discharging driving element 62 and a counting sensor 63. The discharging plate 61 is provided with at least two discharging grooves close to the discharge port of the pressing tooth groove 42. Each discharging groove accommodates one final product at a time. The discharging driving element 62 drives the discharging plate 61 to move at one end of the pressing tooth groove 42, so as to switch different discharging grooves to be communicated with the pressing tooth groove 42. The measurement end of the counting sensor 63 faces the pressing tooth groove 42. Each final product entering the discharging groove is counted once.
[0031] The working principle and use process of the utility model: porcelain bead feeding assembly 1 and electric wire column feeding assembly 2 respectively feed porcelain bead 7 and electric wire column 8 to porcelain bead conveying groove 11 and electric wire column conveying groove 21, electric wire column 8 is conveyed to conveying channel 31, porcelain bead 7 enters assembly conveying groove 41, porcelain bead 7 reaches the position of letting go groove 342, unloading clamp arm 34 clamps porcelain bead 7, electric wire column 8 passes through conveying channel 31, distribution pipe 33 and discharge channel, finally passes through porcelain bead 7, completes the primary assembly of electric wire column 8 and porcelain bead 7, unloading clamp arm 34 opens, the primary product continues to be conveyed, the primary product enters into pressure tooth groove 42, reaches the set position, and pressure tooth block 52 presses electric wire column 8 to form the final product.
[0032] The embodiment utilizes the communication of multiple channels, the limiting cooperation of each mechanism, guides the movement path of the micro part, thereby completing the assembling target, and the whole mechanism has high automation degree and is reliable and stable.
[0033] Finally, it should be noted that: the above only for the preferred examples of the utility model, and not for limiting the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.
Claims
1. A porcelain bead and wire column assembly mechanism, characterized in that it comprises a porcelain bead conveying groove (11), a wire column conveying groove (21), an assembly assembly (3), a conveying assembly (4) and a pressing tooth assembly (5), the assembly assembly (3) comprises a conveying channel (31), the conveying assembly (4) comprises an assembly conveying groove (41), the wire column conveying groove (21) is communicated with the conveying channel (31), the porcelain bead conveying groove (11) is communicated with the assembly conveying groove (41), the conveying channel (31) is vertically arranged, the assembly conveying groove (41) is horizontally arranged, the conveying channel (31) is arranged above the assembly conveying groove (41), the pressing tooth assembly (5) comprises a pressing tooth driving element (51) and a pressing tooth block (52), the pressing tooth driving element (51) drives the pressing tooth block (52) to move close to or away from the conveying channel (31).
2. The bead power post assembly mechanism of claim 1, wherein, The assembly assembly (3) comprises a material distribution stop block (32), the material distribution stop block (32) is arranged above the conveying channel (31), one side of the material distribution stop block (32) close to the wire column conveying groove (21) is provided with a discharging hole, the material distribution stop block (32) moves between the conveying channel (31) and the wire column conveying groove (21), and the discharging hole is communicated with the conveying channel (31) or the wire column conveying groove (21) during the movement of the material distribution stop block (32).
3. The bead power post assembly mechanism of claim 1, wherein, The conveying channel (31) is formed by a combination of a fixed conveying groove and a movable conveying groove, the fixed conveying groove is fixedly arranged on a conveying frame (35), the movable conveying groove is arranged on a movable block (36), and one side of the movable block (36) is limited to rotate on the conveying frame (35).
4. The bead power post assembly mechanism of claim 1, wherein, The assembly assembly (3) comprises a discharging clamp arm (34), the discharging clamp arm (34) is arranged below the conveying channel (31), the two discharging clamp arms (34) are opened or closed through driving, one side of the discharging clamp arm (34) faces the other discharging clamp arm (34) and is provided with a discharging groove (341), a gap groove (342) communicated with the discharging groove (341) is arranged below the discharging groove (341), and the two gap grooves (342) are arranged on two sides of the porcelain bead respectively.
5. The bead power post assembly mechanism of claim 1, wherein, The conveying assembly (4) comprises an assembly conveying groove (41), two inner side walls of the assembly conveying groove (41) are respectively provided with supporting protrusions, and the distance between the supporting protrusions is between the width of the porcelain bead (7) and the width of the wire column (8).
6. The bead power post assembly mechanism of claim 5, wherein, The conveying assembly (4) comprises a pressing tooth groove (42), a discharging port of the assembly conveying groove (41) is communicated with a feeding port of the pressing tooth groove (42), and a groove wall of the pressing tooth groove (42) abuts against an outer wall of the porcelain bead (7).
7. The bead power post assembly mechanism of claim 6, wherein, The pressing tooth assembly (5) comprises a pressing block (53), the pressing block (53) is arranged above the pressing tooth groove (42), and the pressing block (53) moves close to or away from the pressing tooth groove (42).
8. The bead power post assembly mechanism of claim 6, wherein, The device comprises a blanking assembly (6), which comprises a blanking plate (61), a blanking driving element (62) and a counting sensor (63), the blanking plate (61) is provided with at least two blanking grooves near the discharge port of the pressure tooth groove (42), the blanking driving element (62) drives the blanking plate (61) to move at one end of the pressure tooth groove (42) so as to switch different blanking grooves to communicate with the pressure tooth groove (42).