High-temperature camera wind and water state supervision system based on 5G network

Abstract

The utility model discloses a high-temperature camera wind and water state supervision system based on a 5G network. The supervision system comprises a plurality of high-temperature camera wind and water 5G monitoring terminals, a 5G gateway, a high-temperature camera wind and water supervision server and a high-temperature camera wind and water supervision console. When the wind and water states of the high-temperature camera located in an industrial site are abnormal, after the high-temperature camera wind and water 5G monitoring terminal collects wind and water measurement data, the wind and water measurement data are sent to the high-temperature camera wind and water supervision server in a 5G network mode for data analysis and alarm log recording, and the high-temperature camera wind and water supervision console located in a centralized control center is notified. And sending alarm information. And the centralized control center can receive a fault alarm in the first time and arranges personnel to repair, so that the problem of remote, real-time and intelligent supervision of wind and water supply of the high-temperature camera is solved, and the technical blank of a high-temperature camera supervision market in the field of steel production is filled.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of industrial communication, and more particularly to a high-temperature camera wind and water state supervision system based on a 5G network. BACKGROUND

[0002] With the advent of Industry 4.0, based on smart factories, through technologies such as the Internet of Things, big data, cloud computing, and artificial intelligence, manufacturing processes can be more intelligent, customized (customized), and service-oriented. State-owned large and medium-sized steel enterprises are vigorously developing intelligent factory control centers. The control center is far away from the industrial site production line, and puts forward higher requirements for the informatization, remoteization, and intelligentization of the production process. The high-temperature camera that protects the production of the steel enterprise needs remote and intelligent supervision of the wind and water supply for normal operation.

[0003] Large and medium-sized steel enterprises use high-temperature cameras during heating furnace, vacuum furnace, and other production operations. High-temperature cameras enter the furnace body during operation and use wind and water to isolate high temperatures. When the wind or water supply is problematic, the high-temperature camera automatically exits the furnace body to prevent damage to the high-temperature camera. Production schedulers at the control center cannot receive failure alarms in time at the control center to arrange personnel for repair. If the wind or water supply is automatically restored within a short period of time, the high-temperature camera will automatically enter the furnace body to continue working, and the production scheduler at the control center may not be aware of the failure, leaving no trace in the production process for later failure analysis and equipment life assessment. When the wind or water supply fails, the high-temperature camera does not automatically exit the furnace body, and the production scheduler at the control center cannot know about the failure in time, resulting in damage to the high-temperature camera and high replacement costs.

[0004] However, there is currently no product on the market that can fully meet the needs of intelligent supervision of high-temperature cameras in the steel production field. CONTENT OF THE INVENTION

[0005] To address at least one of the deficiencies or improvements in the prior art, the present application provides a high-temperature camera wind and water state supervision system based on a 5G network, which is used to at least remotely, real-time, and intelligently monitor and manage the wind and water states of industrial high-temperature cameras.

[0006] To achieve the above purpose, the present application provides a high-temperature camera wind and water state supervision system based on a 5G network, comprising:

[0007] A plurality of high-temperature camera wind and water 5G monitoring terminals, each of which is used to obtain wind intensity measurement data and water flow intensity measurement data in a cooling jacket of a corresponding high-temperature camera located at an industrial site;

[0008] 5G gateway, the measurement data about the high-temperature camera obtained by each high-temperature camera wind-water 5G monitoring terminal is forwarded to the 5G gateway through the 5G network;

[0009] high-temperature camera wind-water supervision server, configured to receive the measurement data forwarded by the 5G gateway and compare the measurement data with normal data in a local database, determine whether the measurement data at each high-temperature camera wind-water 5G monitoring terminal is abnormal, mark corresponding abnormal point data, and issue an alarm instruction;

[0010] high-temperature camera wind-water supervision console, configured to receive the alarm instruction and display corresponding alarm information.

[0011] Further, comprising:

[0012] wind sensor, installed in a wind cooling jacket of the high-temperature camera, configured to measure wind intensity and obtain the wind intensity measurement data;

[0013] water flow sensor, installed in a water cooling jacket of the high-temperature camera, configured to measure water flow intensity and obtain the water flow intensity measurement data.

[0014] Further, further comprising:

[0015] displacement sensor, installed on a displacement channel of the high-temperature camera, configured to measure displacement distance of the high-temperature camera and obtain displacement distance measurement data;

[0016] Each high-temperature camera wind-water 5G monitoring terminal is further configured to obtain the displacement distance measurement data of the corresponding high-temperature camera located in an industrial site.

[0017] Further, each high-temperature camera wind-water 5G monitoring terminal comprises:

[0018] digital signal acquisition card, configured to acquire measurement data about the high-temperature camera;

[0019] embedded industrial control mainboard, configured to sort the measurement data about the high-temperature camera acquired by the digital signal acquisition card;

[0020] 5G antenna, configured to send the measurement data about the high-temperature camera sorted by the embedded industrial control mainboard to the 5G gateway through the 5G network.

[0021] Further, the way of displaying the alarm information comprises:

[0022] through a human-computer interaction interface of the high-temperature camera wind-water supervision console, measurement data of a monitoring point where each high-temperature camera wind-water 5G monitoring terminal is located is displayed in real time, and when the measurement data of the monitoring point is abnormal, a corresponding alarm pop-up window reminding information is issued.

[0023] Further, the way of displaying the alarm information further comprises:

[0024] The high-temperature camera wind and water supervision server judges that the wind strength measurement data and / or the water flow strength measurement data is abnormal, and judges that the displacement distance measurement data is normal, and then issues the alarm information of organizing repair within a first preset time.

[0025] Further, the way of displaying the alarm information further comprises:

[0026] The high-temperature camera wind and water supervision server judges that the wind strength measurement data and / or the water flow strength measurement data is abnormal, and judges that the displacement distance measurement data is abnormal, and then issues the alarm information of organizing repair within a second preset time.

[0027] The second preset time is less than the first preset time.

[0028] Further, it further comprises:

[0029] The sound, connected with the high-temperature camera wind and water supervision console, issues the alarm information of organizing repair within the first preset time and / or within the second preset time through the way of alarm voice.

[0030] Further, the high-temperature camera wind and water supervision server is further used to mark the alarm end time after organizing repair, generate a fault processing report, count the fault frequency and fault processing duration of the high-temperature camera of each monitoring point, and output a maintenance suggestion.

[0031] Further, the embedded industrial control mainboard is registered to the high-temperature camera wind and water supervision server through the 5G network, and is allocated an ID and managed by the high-temperature camera wind and water supervision server.

[0032] Overall, the above technical solutions conceived by the present application can achieve the following beneficial effects compared with the prior art:

[0033] When the wind and water states of the high-temperature camera located in the industrial site are abnormal, the high-temperature camera wind and water 5G monitoring terminal collects the wind and water measurement data, sends it to the high-temperature camera wind and water supervision server for data analysis through the way of 5G network, records the alarm log, and notifies the high-temperature camera wind and water supervision console located in the centralized control center to issue the alarm information. The centralized control center can receive the fault alarm in the first time and arrange personnel to repair, thereby solving the problems of remote, real-time and intelligent supervision of the wind and water supply of the high-temperature camera, and filling the technical gap in the high-temperature camera supervision market in the steel production field. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative effort based on these drawings.

[0035] Figure 1 The core structure schematic diagram of the high-temperature camera wind and water state monitoring system based on the 5G network provided by the embodiments of the present application is shown in the figure. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail in the following with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application. In addition, the technical features involved in the embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.

[0037] The terms "first", "second" or "n-th" and the like in the specification, claims or drawings of the present application are used to distinguish different objects, and are not used to describe a specific order. In addition, the terms "include" or "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but can optionally include steps or units not listed, or can optionally include other steps or units inherent to the process, method, product or device.

[0038] As described in the background section of the specification, there is no product on the market that can well and comprehensively meet the demand for intelligent monitoring of high-temperature cameras in the field of steel production. In view of this, the present application proposes a high-temperature camera wind and water state monitoring system based on a 5G network, which is used to at least realize remote, real-time and intelligent monitoring and management of the wind and water state of industrial high-temperature cameras.

[0039] Reference Figure 1 One embodiment of the present application provides a high-temperature camera wind and water state monitoring system based on a 5G network, which at least includes: a plurality of high-temperature camera wind and water 5G monitoring terminals, a 5G gateway, a high-temperature camera wind and water monitoring server and a high-temperature camera wind and water monitoring console.

[0040] High-temperature camera wind and water 5G monitoring terminal: in some embodiments, the monitoring terminal can be composed of an embedded industrial control mainboard, a digital signal acquisition card and a 5G antenna.

[0041] 5G antenna is connected with embedded industrial control motherboard, 5G module built-in embedded industrial control motherboard is connected with 5G network in industrial field through 5G antenna; digital signal acquisition card is connected with wind power sensor, water flow sensor and displacement sensor, and communicates through RS232 or RS485 protocol, and real-time wind power, water flow and displacement data are collected; digital signal acquisition card is also connected with embedded industrial control motherboard, data acquisition software is run on embedded industrial control motherboard, and after real-time measurement data collected by digital signal acquisition card is arranged, the measurement data is sent to high temperature camera wind and water supervision server; embedded industrial control motherboard is registered to high temperature camera wind and water supervision server through 5G network, and ID is distributed and management is performed by high temperature camera wind and water supervision server.

[0042] Among them, the wind power sensor is installed in the wind cooling sleeve of the high temperature camera, and is used for measuring wind power intensity. The water flow sensor is installed in the water cooling sleeve of the high temperature camera, and is used for measuring water flow intensity. The displacement sensor is installed on the displacement channel of the high temperature camera, and is used for measuring the displacement distance of the high temperature camera. The corresponding measurement data obtained by the sensors is collected by the digital signal acquisition card, and then is sent to the 5G network through the 5G antenna after being arranged by the embedded industrial control motherboard, and is finally forwarded to the high temperature camera wind and water supervision server through the 5G gateway.

[0043] 5G gateway: the measurement data about the high temperature camera obtained by each high temperature camera wind and water 5G monitoring terminal is forwarded to the high temperature camera wind and water supervision server through the 5G gateway after being transmitted through the 5G network.

[0044] High temperature camera wind and water supervision server: in some embodiments, the high temperature camera wind and water supervision server is installed with high temperature camera wind and water state supervision software and high temperature camera full life cycle analysis supervision software, and can analyze the measurement data sent by each high temperature camera wind and water 5G monitoring terminal in real time, complete online state monitoring, wind and water state monitoring, camera displacement monitoring, alarm log recording, alarm preplan initiation and high temperature camera full life cycle maintenance analysis of each monitoring terminal.

[0045] High temperature camera wind and water supervision console: the high temperature camera wind and water supervision console is installed in the control center, and in some embodiments, it can be connected with a sound, and is also connected with the high temperature camera wind and water supervision server through a wired network, and is used for reading the data analyzed on the high temperature camera wind and water supervision server, and displaying the wind, water and displacement data of each high temperature camera monitoring point in real time through a man-machine interface, and directly viewing the running state of each high temperature camera. At the same time, when the high temperature camera wind and water supervision server detects an abnormal state, the high temperature camera wind and water supervision console pops up an alarm information according to the preplan, and the alarm information can be played out through the sound, reminding the production personnel in the control center.

[0046] In some embodiments, the specific monitoring process is as follows: when the high-temperature camera monitoring point wind, water supply is abnormal, the high-temperature camera automatically exits the furnace body. The high-temperature camera wind water 5G monitoring terminal collects the measurement data of the wind power sensor, water flow sensor and displacement sensor in real time, and transmits it to the high-temperature camera wind water monitoring server through the 5G network of the industrial field. The high-temperature camera wind water monitoring server compares the normal data in the local database in real time, judges which monitoring point data is abnormal, marks the alarm point and alarm time, and initiates the alarm plan process to generate an alarm instruction. The high-temperature camera wind water monitoring console of the control center receives the alarm instruction, pops up the alarm information, and can also issue an alarm voice "XX high-temperature camera wind supply is abnormal, the camera has automatically exited, please organize repair" and / or "XX high-temperature camera water supply is abnormal, the camera has automatically exited, please organize repair".

[0047] If the high-temperature camera monitoring point wind, water supply is abnormal, the displacement sensor detects that the high-temperature camera has not automatically exited the furnace body, the high-temperature camera wind water monitoring server also executes the alarm plan, and the high-temperature camera wind water monitoring console of the control center can issue an alarm voice "XX high-temperature camera wind supply is abnormal, the camera has not automatically exited, please organize repair immediately" and / or "XX high-temperature camera water supply is abnormal, the camera has not automatically exited, please organize repair immediately".

[0048] After the repair is completed, the wind, water and displacement data return to normal, the high-temperature camera wind water monitoring server marks the alarm end time, and the alarm plan is executed. At the same time, the high-temperature camera wind water monitoring server can generate a fault handling report to count the fault frequency and fault handling duration of each high-temperature camera monitoring point, and give maintenance suggestions to provide full life cycle maintenance monitoring for the high-temperature camera.

[0049] The high-temperature camera wind and water 5G monitoring terminal and the high-temperature camera wind and water monitoring console in the embodiments of the application are registered to the high-temperature camera wind and water monitoring server through a network, and the online state monitoring, wind and water state monitoring, camera displacement monitoring and alarm plan initiation of each monitoring terminal are completed by the high-temperature camera wind and water monitoring server. When the high-temperature camera wind and water state of the industrial field is abnormal, the high-temperature camera wind and water 5G monitoring terminal collects the measurement data and sends it to the high-temperature camera wind and water monitoring server through the 5G network for data comparison and analysis, records the alarm log, and notifies the high-temperature camera wind and water monitoring console of the control center to issue an alarm. The control center can receive the fault alarm in the first time and arrange personnel for repair, thereby solving the problems of remote, real-time and intelligent monitoring of high-temperature camera wind and water supply, and filling the technical gap in the high-temperature camera monitoring market in the steel production field. The application not only provides a new 5G-based high-temperature camera wind and water state monitoring system, but also develops a high-temperature camera wind and water 5G monitoring terminal, and innovatively develops a high-temperature camera full-life-cycle analysis monitoring function, providing a complete solution for industrial high-temperature camera maintenance.

[0050] Those skilled in the art can understand that the technical features described in various embodiments and / or claims of the application can be combined and / or combined in various ways, even if such combinations or combinations are not explicitly described in the application. In particular, the technical features described in various embodiments and / or claims of the application can be combined and / or combined in various ways without departing from the spirit and teachings of the application, and all such combinations and / or combinations fall within the scope of the application.

[0051] Although the application has been shown and described with reference to certain exemplary embodiments thereof, it should be understood by those skilled in the art that various changes in form and detail can be made therein without departing from the spirit and scope of the application as defined by the appended claims and their equivalents. Therefore, the scope of the application should not be limited to the above-described embodiments, but should be determined only by the appended claims, and should be defined by the appended claims and their equivalents.

Claims

1. A high-temperature camera wind-water state monitoring system based on a 5G network, characterized in that, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

2. The monitoring system of claim 1, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

3. The monitoring system of claim 2, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

4. The monitoring system of claim 1, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

5. The monitoring system according to any one of claims 1 to 4, characterized in that The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

6. The monitoring system of claim 3, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

7. The monitoring system of claim 6, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console.

8. The monitoring system of claim 7, wherein, The utility model relates to a kind of high-temperature camera wind-water 5G monitoring terminal, 5G gateway, high-temperature camera wind-water supervision server and high-temperature camera wind-water supervision console. ​ 9. A monitoring system according to any one of claims 6 to 8, wherein, The high-temperature camera wind-water supervision server is further configured to mark an alarm end time after the organization completes the repair, generate a fault processing report, count the fault frequency and fault processing duration of the high-temperature camera at each monitoring point, and output a maintenance suggestion.

10. The monitoring system of claim 4, wherein, The embedded industrial control mainboard is registered to the high-temperature camera wind-water supervision server through the 5G network, and is assigned an ID and managed by the high-temperature camera wind-water supervision server.

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