Fatty acid polyoxyethylene ether decolorizing device
By using an electric heating element and a combination of various decolorizing agents in the fatty acid polyoxyethylene ether decolorization device, along with a circulating pump and a stirring system, the problem of unstable decolorization caused by temperature differences was solved, achieving efficient and uniform decolorization and ensuring consistent product quality.
Patent Information
- Application Number
- CN202520013853.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-03
AI Technical Summary
In the existing technology, the decolorization process of fatty acid polyoxyethylene ether is affected by temperature differences, resulting in unstable decolorization effect and difficulty in ensuring the consistency of product quality. In addition, the contact time between the material and the adsorbent is insufficient, resulting in some pigments not being effectively adsorbed.
A decolorizing device for fatty acid polyoxyethylene ethers was designed. Temperature is controlled by an electric heating tube and jacket inside the tank. The device combines a stirring shaft driven by a servo motor with various decolorizing agents (activated carbon, activated clay, diatomaceous earth, etc.) for multiple cycles of decolorization. A circulation pump is used to achieve the circulation flow of materials between the tank and the storage box, ensuring uniform stirring and full contact.
It achieves stability and uniformity of decolorization effect under different ambient temperatures, improves product quality consistency, ensures decolorization efficiency and safety, and reduces the impact of environmental factors on decolorization.
Smart Images
Figure CN223732160U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fatty acid polyoxyethylene ether technology, specifically to a fatty acid polyoxyethylene ether decolorization device. Background Technology
[0002] Fatty acid polyoxyethylene ethers have hydrophilicity that can be controlled by adjusting the number of addition reactions with ethylene oxide, thus meeting the requirements of different application scenarios for the hydrophilicity and hydrophobicity of surfactants. In detergents, they help remove oil and stains, resulting in better cleaning. In cosmetics, they can emulsify oils and stabilize emulsions, and are gentle on the skin. In addition, fatty acid polyoxyethylene ethers have relatively good biodegradability and have a small impact on the environment.
[0003] In the process of realizing this utility model, the inventors discovered the following problems with the existing technology: 1. When fatty acid polyoxyethylene ether is decolorized by decolorizing liquid, the material needs to be in contact with the decolorizing agent for a long time, without sufficient time to fully react with the adsorbent. Under such circumstances, the colored impurities in fatty acid polyoxyethylene ether do not have enough time to fully react with the adsorbent, resulting in some pigments not being effectively adsorbed and the decolorization effect being incomplete. For example, some stubborn dark pigments may not be completely removed in a single contact, resulting in the final color of the product still being relatively dark. Therefore, in order to avoid the decolorized material containing some pigments, it is necessary to spend a long time for precipitation to mix the internal material with the decolorizing liquid; 2. The decolorization process of different batches will be affected by factors such as ambient temperature, resulting in unstable decolorization effect. Even if the stirring conditions are the same, the temperature difference in different seasons or different production environments will cause large fluctuations in the decolorization effect of the product, making it difficult to guarantee the consistency of product quality. Fatty acid polyoxyethylene ether becomes more viscous at lower temperatures, and uneven stirring will occur in some areas, affecting the decolorization effect. Utility Model Content
[0004] The purpose of this utility model is to provide a fatty acid polyoxyethylene ether decolorization device to solve the problem mentioned in the background art that temperature differences in different seasons or production environments can cause significant fluctuations in the decolorization effect of the product, making it difficult to guarantee the consistency of product quality. To achieve the above objective, this utility model provides the following technical solution: a fatty acid polyoxyethylene ether decolorization device, comprising a tank, a control box mounted on one side of the tank via a support column, and a cover plate attached to the top of the tank;
[0005] The tank body has a second slot welded to its exterior. A drain pipe is inserted into the rear of the tank body, and a valve is threaded onto one side of the drain pipe. An electric heating tube is installed inside the tank body by screws, and a jacket is installed on one side of the electric heating tube by screws. A first circulation pump and a second circulation pump are connected to the front of the tank body by pipes. A second circulation pump is located on one side of the first circulation pump, and a storage box is inserted into one side of the second circulation pump. A first activated carbon is attached to the inside of the storage box. A first activated clay is attached to one side of the first activated carbon, and a second activated carbon is attached to the other side of the first activated clay. A second activated clay is attached to one side of the second activated carbon, and diatomaceous earth is attached to the other side of the second activated clay.
[0006] The housing of a servo motor is mounted on the top of the cover plate by screws. A stirring shaft is mounted on the lower output shaft of the servo motor by bolts. A stirring blade is inserted into the outer wall of the stirring shaft. A first slot is welded on one side of the cover plate. A threaded screw is connected to the inside of the first slot. A thermocouple is mounted on the top of the cover plate by screws. A temperature controller is mounted on the top of the cover plate by screws.
[0007] The control box contains a circuit breaker mounted inside by screws. A contactor is located on one side of the circuit breaker. An overheat protector is located below the circuit breaker. A temperature sensor is located below the contactor. A control panel is mounted on the front of the control box by screws.
[0008] More preferably, the stirring shaft forms a rotating structure through stirring blades, and the stirring shaft forms a rotating structure through a servo motor.
[0009] More preferably, the storage box contains a first activated carbon, a first activated clay, a second activated carbon, a second activated clay, and diatomaceous earth arranged horizontally inside.
[0010] More preferably, the internal structural dimensions of the first slot are consistent with the external thread structural dimensions of the threaded rod, and the internal structural dimensions of the second slot are consistent with the external structural dimensions of the threaded rod.
[0011] More preferably, a plurality of cables are provided on one side of the control panel, and the control panel is connected to the circuit breaker and the circuit breaker is connected to the contactor, the overheat protector is connected to the control panel and the overheat protector is connected to the temperature sensor, the temperature sensor is connected to the temperature controller and the thermocouple is connected to the temperature sensor, and the jacket is connected to the electric heating tube and the electric heating tube is connected to the overheat protector.
[0012] More preferably, a pipe connection is provided on one side of the tank, and the tank is connected to the first circulation pump and the first circulation pump is connected to the storage box.
[0013] More preferably, one side of the storage box is provided with a pipe connection, and the storage box is connected to the second circulation pump and the second circulation pump is connected to the tank.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, the tank contains a decolorizing liquid for decolorizing the contents. A liquid inlet pipe connects to a first circulation pump, which in turn connects to a storage box. The storage box contains horizontally arranged activated carbon, activated clay, activated carbon, activated clay, and diatomaceous earth. The material passes through these decolorizing materials sequentially for decolorization. After decolorization, the material is returned to the tank by the second circulation pump for further heating and stirring, thus improving decolorization efficiency.
[0016] In this invention, thermocouples and temperature sensors detect the temperature inside the tank and transmit the temperature signal to the temperature controller. When the temperature is too high, the overheat protector will cut off the power to the electric heating tube to prevent damage to the equipment or affect the decolorization effect. The jacket and electric heating tube can heat the tank and control the temperature of the decolorization process to improve decolorization efficiency. This achieves temperature control and electrical protection of the decolorization process, ensuring that decolorization is carried out at a suitable temperature, improving the stability and safety of decolorization. Controlling the temperature during the decolorization process reduces the influence of environmental temperature and other factors on the decolorization effect, making the decolorization effect of different batches of products more stable and ensuring the consistency of product quality. Regardless of the season or production environment, a stable decolorization effect can be maintained through temperature control, improving the adaptability and reliability of production. At a suitable temperature, fatty acid polyoxyethylene ether will not be too viscous, and stirring will be more uniform, further improving the uniformity and stability of the decolorization effect. Attached Figure Description
[0017] Figure 1 This is a front view structural diagram of the present invention;
[0018] Figure 2 This is a top view of the structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the tank body of this utility model;
[0020] Figure 4 This is a schematic diagram of the structure below the cover plate of this utility model;
[0021] Figure 5 This is a schematic diagram of the internal structure of the control box of this utility model.
[0022] In the diagram: 1. Tank; 101. Second slot; 102. Valve; 103. Drain pipe; 104. Electric heating element; 105. Jacket; 106. First circulation pump; 107. Storage box; 108. Diatomaceous earth; 109. Second activated clay; 110. Second activated carbon; 111. First activated clay; 112. First activated carbon; 113. Second circulation pump; 2. Cover plate; 201. Threaded screw; 202. First slot; 203. Stirring shaft; 204. Stirring blade; 205. Servo motor; 206. Thermocouple; 207. Temperature controller; 3. Control box; 301. Control panel; 302. Overheat protector; 303. Circuit breaker; 304. Contactor; 305. Temperature sensor. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a fatty acid polyoxyethylene ether decolorization device, including a tank 1, a control box 3 installed on one side of the tank 1 via a support column, and a cover plate 2 attached to the top of the tank 1.
[0025] A second slot 101 is welded to the outside of the tank body 1. A drain pipe 103 is inserted into the rear of the tank body 1. A valve 102 is threaded onto one side of the drain pipe 103. An electric heating tube 104 is installed inside the tank body 1 by screws. A jacket 105 is installed on one side of the electric heating tube 104 by screws. A first circulation pump 106 and a second circulation pump 113 are connected to the front of the tank body 1 by pipes. The second circulation pump 113 is located on one side of the first circulation pump 106. A storage box 107 is inserted into one side of the second circulation pump 113. A first activated carbon 112 is attached to the inside of the storage box 107. A first activated clay 111 is attached to one side of the first activated carbon 112. A second activated carbon 110 is attached to the other side of the first activated clay 111. A second activated clay 109 is attached to one side of the second activated carbon 110. Diatomaceous earth 108 is attached to the other side of the second activated clay 109.
[0026] The housing of the servo motor 205 is installed on the top of the cover plate 2 by screws. The output shaft of the servo motor 205 is bolted to the bottom of the output shaft. The stirring blade 204 is inserted into the outer wall of the stirring shaft 203. A first slot 202 is welded on one side of the cover plate 2. A threaded screw 201 is connected to the inside of the first slot 202. A thermocouple 206 is installed on the top of the cover plate 2 by screws. A temperature controller 207 is installed on the top of the cover plate 2 by screws.
[0027] Inside the control box 3, a circuit breaker 303 is installed by screws. A contactor 304 is provided on one side of the circuit breaker 303. An overheat protector 302 is provided below the circuit breaker 303. A temperature sensor 305 is provided below the contactor 304. A control panel 301 is installed at the front of the control box 3 by screws.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the stirring shaft 203 forms a rotating structure through the stirring blades 204, and the stirring shaft 203 also forms a rotating structure through the servo motor 205. The servo motor 205 drives the stirring shaft 203 to rotate, and the stirring blades 204 on the stirring shaft 203 rotate accordingly. Through rotation and stirring, the fatty acid polyoxyethylene ether to be decolorized can be fully mixed in the tank 1, improving the uniformity of contact with the decolorizing agent, accelerating the decolorization reaction, ensuring that the material can fully contact the decolorizing agent during the decolorization process, avoiding excessively high or low local concentrations that affect the decolorization effect, and improving the efficiency and uniformity of decolorization.
[0029] In this embodiment, as Figure 3 As shown, the storage box 107 contains horizontally arranged first activated carbon 112, first activated clay 111, second activated carbon 110, second activated clay 109, and diatomaceous earth 108. Different decolorizing agents, including first activated carbon 112, first activated clay 111, second activated carbon 110, second activated clay 109, and diatomaceous earth 108, are horizontally arranged in the storage box 107. These decolorizing agents have different adsorption characteristics and can adsorb colored impurities in fatty acid polyoxyethylene ether. Activated carbon mainly acts through physical adsorption, activated clay acts through a combination of physical and chemical adsorption, and diatomaceous earth 108 also has a certain adsorption capacity. The combined use of multiple decolorizing agents can adsorb different types of colored impurities, improving the decolorization effect and purity.
[0030] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the internal structural dimensions of the first slot 202 are consistent with the external thread structural dimensions of the threaded rod 201, and the internal structural dimensions of the second slot 101 are consistent with the external structural dimensions of the threaded rod 201. The internal structural dimensions of the first slot 202 and the second slot 101 match the external structure of the threaded rod 201. The threaded rod 201 can tightly fix the cover plate 2 to the tank 1, which can ensure the sealing of the tank 1 during the decolorization process, prevent external impurities from entering and affecting the decolorization effect, and at the same time ensure the stability of the internal pressure, ensure the sealing of the decolorization device during operation, provide a stable environment for the decolorization reaction, and avoid external factors from interfering with the decolorization process.
[0031] In this embodiment, as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, several cables are provided on one side of the control panel 301. The control panel 301 is connected to the circuit breaker 303, and the circuit breaker 303 is connected to the contactor 304. The overheat protector 302 is connected to the control panel 301, and the overheat protector 302 is connected to the temperature sensor 305. The temperature sensor 305 is connected to the temperature controller 207, and the thermocouple 206 is connected to the temperature sensor 305. The jacket 105 is connected to the electric heating element 104, and the electric heating element 104 is connected to the overheat protector 302. The control panel 301 is connected to the circuit breaker 303 via cables. Contactor 304, overheat protector 302, and temperature sensor 305 are connected to form a control system. Thermocouple 206 and temperature sensor 305 detect the temperature inside tank 1 and transmit the temperature signal to temperature controller 207. When the temperature is too high, overheat protector 302 will cut off the power to electric heating tube 104 to prevent the equipment from being damaged or the decolorization effect from being affected by the high temperature. Jacket 105 and electric heating tube 104 can heat tank 1 and control the temperature of the decolorization process to improve decolorization efficiency, realize temperature control and electrical protection of the decolorization process, ensure that decolorization is carried out at a suitable temperature, and improve the stability and safety of decolorization.
[0032] In this embodiment, as Figure 1 , Figure 2 and Figure 3As shown, a pipe is connected to one side of the tank 1, and the tank 1 is connected to the first circulation pump 106 and the first circulation pump 106 is connected to the storage box 107. The tank 1 is connected to the first circulation pump 106 through the pipe, and the first circulation pump 106 is connected to the storage box 107. The first circulation pump 106 can transport the fatty acid polyoxyethylene ether in the tank 1 to the storage box 107, so that it can fully contact the decolorizing agent in the storage box 107 for decolorization. This realizes the circulation flow of the material between the tank 1 and the storage box 107, ensuring that the material can fully contact the decolorizing agent and improve the decolorization effect and efficiency.
[0033] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, a pipe is connected to one side of the storage box 107, and the storage box 107 is connected to the second circulation pump 113, and the second circulation pump 113 is connected to the tank 1. The storage box 107 is connected to the second circulation pump 113 through the pipe, and the second circulation pump 113 is connected to the tank 1. The second circulation pump 113 can transport the material after decolorization through the storage box 107 back to the tank 1 for further processing or waiting for discharge, completing the material circulation loop, ensuring the continuity of the decolorization process, and enabling the decolorized material to return to the tank 1 in a timely manner for the next step of operation or storage.
[0034] The method of use and advantages of this utility model: The working process of this fatty acid polyoxyethylene ether decolorization device is as follows:
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the fatty acid polyoxyethylene ether to be decolorized is first placed into tank 1. A cover plate 2 is attached to the top of tank 1. A threaded rod 201 is threaded into the first slot 202 on one side of the cover plate 2. The threaded rod 201 engages with the second slot 101 on the outside of tank 1 to fix the cover plate 2 onto tank 1. The electric heating tube 104 is activated to heat the material in tank 1. A jacket 105 is installed on one side of the electric heating tube 104 to provide protection and auxiliary heating. During the heating process, the material is heated by a thermocouple 206. Temperature sensor 305 monitors the temperature in real time, and temperature controller 207 controls the process. Control panel 301 is connected to circuit breaker 303, contactor 304, overheat protector 302, and temperature sensor 305 via cables to control the heating process. Electric heating element 104 is connected to overheat protector 302 to ensure the safety of the heating process. Servo motor 205 is started, driving stirring shaft 203 to rotate. Stirring blades 204 on the outer wall of stirring shaft 203 stir the material, making the material evenly heated. The mixing shaft 203 forms a rotating structure through the stirring blades 204, and the mixing shaft 203 also forms a rotating structure through the servo motor 205, making the internal mixing and heat mixing more uniform and facilitating decolorization. When the material reaches a certain temperature, the first circulation pump 106 is started to transport the material in the tank 1 to the storage box 107. One side of the tank 1 is connected to the first circulation pump 106 through a pipe, and the first circulation pump 106 is connected to the storage box 107. The first activated carbon 112 and the first activated clay are arranged horizontally in the storage box 107. 111, second activated carbon 110, second activated clay 109, and diatomaceous earth 108 are used to decolorize the materials in sequence. After decolorization, the materials are transported back to the tank 1 by the second circulation pump 113 for continued heating and stirring. The storage box 107 is connected to the second circulation pump 113 by a pipe on one side. The second circulation pump 113 is connected to the tank 1. After the decolorization process is completed, the valve 102 is opened and the decolorized fatty acid polyoxyethylene ether is discharged from the tank 1 through the drain pipe 103.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fat acid polyoxyethylene ether decoloring device comprising a tank body (1), characterized in that: One side of the tank body (1) is provided with a control box (3) through a support column, and the upper side of the tank body (1) is provided with a cover plate (2); The outer side of the tank body (1) is welded with a second clamping groove (101), the rear side of the tank body (1) is inserted with a drainage pipe (103), one side of the drainage pipe (103) is threadedly connected with a valve (102), the inner side of the tank body (1) is provided with an electric heating pipe (104) through a screw, one side of the electric heating pipe (104) is provided with a jacket (105) through a screw, the front side of the tank body (1) is respectively connected with a first circulating pump (106) and a second circulating pump (113) through a pipeline, one side of the first circulating pump (106) is provided with the second circulating pump (113), one side of the second circulating pump (113) is inserted with a storage box (107), the inner side of the storage box (107) is provided with a first activated carbon (112), one side of the first activated carbon (112) is provided with a first activated white soil (111), the other side of the first activated white soil (111) is provided with a second activated carbon (110), one side of the second activated carbon (110) is provided with a second activated white soil (109), the other side of the second activated white soil (109) is provided with diatomite (108); The upper side of the cover plate (2) is provided with an outer shell of a servo motor (205) through a screw, the lower side output shaft of the servo motor (205) is provided with a stirring shaft (203) through a bolt, the outer wall of the stirring shaft (203) is inserted with a stirring blade (204), one side of the cover plate (2) is welded with a first clamping groove (202), the inner side of the first clamping groove (202) is threadedly connected with a threaded screw rod (201), the upper side of the cover plate (2) is provided with a thermocouple (206) through a screw, and the upper side of the cover plate (2) is provided with a temperature controller (207) through a screw. The inner side of the control box (3) is provided with a circuit breaker (303) through a screw, one side of the circuit breaker (303) is provided with a contactor (304), the lower side of the circuit breaker (303) is provided with an overheat protector (302), the lower side of the contactor (304) is provided with a temperature sensor (305), and the front side of the control box (3) is provided with a control panel (301) through a screw.
2. The fat acid polyoxyethylene ether decoloring device according to claim 1, characterized in that: The stirring shaft (203) constitutes a rotating structure through the stirring blade (204), and the stirring shaft (203) constitutes a rotating structure through the servo motor (205).
3. The apparatus for decolorizing fatty acid polyoxyethylene ether according to claim 1, characterized in that: The inner side of the storage box (107) is horizontally arranged with the first activated carbon (112), the first activated white soil (111), the second activated carbon (110), the second activated white soil (109) and the diatomite (108).
4. The apparatus for decolorizing fatty acid polyoxyethylene ether according to claim 1, characterized in that: The inner structure size of the first clamping groove (202) is consistent with the outer thread structure size of the threaded screw rod (201), and the inner structure size of the second clamping groove (101) is consistent with the outer structure size of the threaded screw rod (201).
5. The fat acid polyoxyethylene ether decoloring device according to claim 1, characterized in that: The control panel (301) is provided with several cables on one side, and the control panel (301) is connected with the circuit breaker (303) and the circuit breaker (303) is connected with the contactor (304), and the over-temperature protector (302) is connected with the control panel (301) and the over-temperature protector (302) is connected with the temperature sensor (305), and the temperature sensor (305) is connected with the temperature controller (207) and the thermocouple (206) is connected with the temperature sensor (305), and the jacket (105) is connected with the electric heating tube (104) and the electric heating tube (104) is connected with the over-temperature protector (302).
6. The fat acid polyoxyethylene ether decoloring device according to claim 1, characterized in that: The tank body (1) is provided with pipeline connection on one side, and the tank body (1) is connected with the first circulating pump (106) and the first circulating pump (106) is connected with the storage box (107).
7. The apparatus for decolorizing fatty acid polyoxyethylene ether according to claim 1, characterized in that: The storage box (107) is provided with pipeline connection on one side, and the storage box (107) is connected with the second circulating pump (113) and the second circulating pump (113) is connected with the tank body (1).