Adjustable unloader

Abstract

The utility model relates to the technical field of unloaders, in particular to an adjustable unloader. Comprising a filter cloth roller movably mounted on a filter press rack through a mounting seat, an unloading assembly abutting against the surface of the filter cloth roller, a hoisting assembly used for adjusting the pressing force between the unloading assembly and the filter cloth roller, and a bearing assembly arranged on the mounting seat and used for bearing and limiting the action of the unloading assembly. The adjustable discharger has the advantages of being high in discharging efficiency, long in service life, wide in application range, simple in structure, convenient to use and the like.

Description

Technical Field

[0001] This utility model relates to the field of unloader technology, and in particular to an adjustable unloader. Background Technology

[0002] A belt filter press is a solid-liquid separation device primarily used for sludge treatment and dewatering. It separates sludge into filter cakes and clean water. The filter cakes can be directly transported, landfilled, or used for other industrial applications, while the clean water can be recycled. Belt filter presses are characterized by large processing capacity, high dewatering efficiency, high degree of automation, and long service life, making them ideal equipment for environmental remediation and resource recovery.

[0003] Chinese patent CN101884857B discloses a vacuum belt filter press, including a frame, a drive unit, a feeder, a filter belt, rollers, a filter belt tensioning device, a filter belt cleaning device, and a discharger. The drive unit is mounted on the frame and drives the rollers to rotate and the upper and lower filter belts to operate. The rollers include guide rollers, support rollers, constant pressure rollers, and vacuum rollers. The key feature is that the constant pressure rollers and / or vacuum rollers are installed individually or in pairs to filter wet materials. The vacuum rollers have at least two or more vacuum chambers in the same vacuum chamber, corresponding to the thickness distribution of the filter cake. The vacuum chambers are distributed from high to low, from the middle to both sides. During operation, the high and low vacuum chambers form different vacuum levels, ensuring that all parts of the material can be drawn through by the vacuum negative pressure. The water squeezed out of the material surface and adhering to the filter belt under the mechanical squeezing action of the rollers is quickly drawn into the vacuum rollers, thereby achieving a significant reduction in the moisture content of the filtered material and obtaining higher overall processing efficiency.

[0004] However, the position between the scraper and the filter cloth roller in the unloader of this technical solution is not adjustable. After long-term use, the filter cloth will loosen. At this time, the gap between the scraper and the filter cloth increases, and the material on the filter cloth cannot be completely removed, leaving residue and resulting in poor cleaning effect. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing an adjustable unloader that, through a lifting assembly and a receiving assembly, enables the unloading assembly to quickly and accurately scrape the material on the filter cloth roller and remove the material from the filter cloth, thus solving the problem of low unloading efficiency in existing technologies.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An adjustable unloader is characterized in that it comprises: a filter cloth roller movably mounted on a filter press frame via a mounting base; an unloading assembly abutting against the surface of the filter cloth roller; a lifting assembly for adjusting the clamping force between the unloading assembly and the filter cloth roller; and a receiving assembly disposed on the mounting base for receiving and restricting the movement of the unloading assembly.

[0008] Preferably, the mounting base is further provided with a rotating shaft, which is located below the filter cloth roller, and both ends of the rotating shaft are respectively mounted on the mounting base by setting a shaft seat.

[0009] Preferably, the unloading assembly includes: a scraper and connecting plates respectively disposed at both ends of the scraper. The connecting plates are mounted on the rotating shaft and drive the scraper to move synchronously with the rotation of the rotating shaft to adjust the distance between the scraper and the filter cloth roller. The scraper is located at an obliquely lower position outside the filter cloth roller, and several sets of the hoisting assemblies are disposed on the outer side of the scraper.

[0010] Preferably, a counterweight is movably disposed on the connecting plate, which is located on the inner side of the scraper at an angle below.

[0011] Preferably, the connecting plate has an adjustment groove that is perpendicular to the tangent of the scraper, and the counterweight is fixedly mounted on the adjustment groove by locking members at both ends.

[0012] Preferably, the tangential direction of the scraper relative to the filter cloth roller is perpendicular to the adjustment direction of the counterweight.

[0013] Preferably, the hoisting assembly includes: a fixed base fixedly connected to the outside of the scraper and an elastic member disposed between the fixed base and the top plate of the mounting base, wherein the elastic member is vertically arranged.

[0014] Preferably, the connecting plate is trapezoidal, and its lower end can be arranged to contact the receiving component to restrict the rotation of the connecting plate.

[0015] Preferably, the mounting base is provided with an auxiliary bracket, and the receiving component includes: a support seat slidably connected to the auxiliary bracket and a support rod that is adjustable in height and height and is disposed on the support seat, the support rod abutting against the lower end of the connecting plate.

[0016] Preferably, the receiving component can be adjusted laterally on the auxiliary bracket, which is provided with a waist-shaped groove, and the support seat slides in the waist-shaped groove and is fixed by a number of fasteners.

[0017] Preferably, the support rod and the support base are connected by threads.

[0018] The beneficial effects of this utility model are as follows:

[0019] (1) This utility model uses a lifting assembly composed of a scraper and elastic components, which makes the lifting assembly flexible. The position of the scraper can be adjusted according to the different thicknesses of the material on the filter cloth roller, and the contact pressure between the scraper and the filter cloth roller can be automatically adjusted in real time to ensure the cleaning effect of the filter cloth, high unloading efficiency, and clean scraping of the filter cloth, so as to ensure that the filter cloth roller can smoothly proceed to the next process.

[0020] (2) This utility model is slidably connected to the auxiliary support by the receiving component, so that the distance between the scraper and the filter cloth roller is adjustable. It is simple to operate and easy to use to adapt to the requirements of different material thicknesses, which increases the flexibility of the unloader adjustment. When it is necessary to adjust the tension of the filter cloth by adjusting the position of the horizontal adjustment roller, the position of the scraper can be adjusted simultaneously to ensure that the contact pressure between the scraper and the filter cloth roller can scrape the material clean.

[0021] (3) This utility model is installed on the support base by a support rod, which makes the receiving component able to withstand greater pressure, making the scraper more stable when scraping materials and extending the service life of the unloader.

[0022] In summary, this utility model has the advantages of high unloading efficiency, long service life, wide applicability, simple structure and convenient use. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 for Figure 1 Enlarged view of point A.

[0025] Reference numerals: 1-Filter cloth roller; 2-Mounting base; 21-Top plate; 22-Auxiliary bracket; 221-Waist-shaped groove; 222-Fastener; 3-Rotating shaft; 31-Shaft seat; 4-Unloading assembly; 41-Scraper; 42-Connecting plate; 421-Adjusting groove; 422-Locking component; 43-Counterweight; 5-Lifting assembly; 51-Fixing base; 52-Elastic component; 6-Receiving assembly; 61-Support base; 62-Support rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] Example

[0030] like Figure 1 and Figure 2 As shown, this embodiment provides an adjustable unloader, including: a filter cloth roller 1 movably mounted on the filter press frame via a mounting base 2; an unloading component 4 abutting against the surface of the filter cloth roller 1; a lifting component 5 for adjusting the clamping force between the unloading component 4 and the filter cloth roller 1; and a receiving component 6 disposed on the mounting base 2 for receiving and restricting the movement of the unloading component 4. The lifting component 5, in conjunction with the receiving component 6, allows the unloading component 4 to rotate on the rotating shaft 3, thereby adjusting the angle of the unloading component 4. This allows the unloading component 4 to move closer to or further away from the filter cloth roller 1, thus maximizing the unloading of material from the filter cloth roller 1. The entire process is simple to operate, requires no manual labor, has a high degree of automation, and is convenient to use.

[0031] The mounting base 2 is also provided with a rotating shaft 3, which is located below the filter cloth roller 1. Both ends of the rotating shaft 3 are respectively mounted on the mounting base 2 by setting a shaft seat 31, so as to ensure that the rotating shaft 3 can move on the mounting base 2 with the shaft seat 31.

[0032] Meanwhile, the unloading assembly 4 includes a scraper 41 and connecting plates 42 respectively disposed at both ends of the scraper 41. The connecting plates 42 are mounted on the rotating shaft 3 and drive the scraper 41 to move synchronously with the rotation of the rotating shaft 3 to adjust the distance between the scraper 41 and the filter cloth roller 1. The scraper 41 is located at an angle below the outer side of the filter cloth roller 1, thereby automatically adjusting the contact pressure between the scraper 41 and the filter cloth roller 1 in real time to ensure the cleaning effect of the filter cloth. Several sets of the hoisting assemblies 5 are provided on the outer side of the scraper 41 to ensure the stability and firmness of the scraper 41 and avoid shaking.

[0033] In this embodiment, a counterweight 43 is movably disposed on the connecting plate 42, which is located on the inner side of the scraper 41 at an angle below. The counterweight 43 can be used to increase the stability of the unloading assembly 4 and prevent the equipment from tipping over or moving during operation.

[0034] In this embodiment, the connecting plate 42 is provided with an adjustment groove 421 that is perpendicular to the tangential direction of the scraper 41. The counterweight 43 is fixedly mounted on the adjustment groove 421 by locking members 422 provided at both ends, so that the counterweight 43 can move along the adjustment groove 421 to change the position of the counterweight 43 to adapt to the change in position between the scraper 41 and the filter cloth roller 1.

[0035] In this embodiment, the tangential direction of the scraper 41 relative to the filter cloth roller 1 is perpendicular to the adjustment direction of the counterweight 43. The perpendicular setting can help maintain the contact pressure and angle between the scraper 41 and the filter cloth roller 1, thereby improving the filtration efficiency.

[0036] In this embodiment, when the tension of the filter cloth needs to be adjusted by adjusting the position of the transverse adjustment roller, the position of the scraper 41 can be adjusted simultaneously to ensure the contact pressure between the scraper 41 and the filter cloth roller 1.

[0037] In this embodiment, the hoisting assembly 5 includes: a fixed base 51 fixedly connected to the outside of the scraper 41 and an elastic element 52 disposed between the fixed base 51 and the top plate 21 of the mounting base 2. The top plate 21 is mounted on one side of the mounting base 2 and is used to install the elastic element 52. The elastic element 52 is vertically arranged and is preferably a spring because the spring can extend and retract freely. That is, the scraper 41 automatically adjusts according to the different thicknesses of the material on the filter cloth roller 1 to scrape the material on the filter cloth roller 1 cleanly, so as to ensure the cleanliness of the filter cloth roller 1.

[0038] In this embodiment, the connecting plate 42 is trapezoidal, and its lower end can be arranged to contact the receiving component 6 to restrict the rotation of the connecting plate 42, so that the unloader has a compact structure and is sufficiently stable during operation.

[0039] In this embodiment, the mounting base 2 is provided with an auxiliary bracket 22, and the receiving component 6 includes: a support base 61 slidably connected to the auxiliary bracket 22 and a support rod 62 that can be raised and lowered and adjusted on the support base 61. The support rod 62 abuts against the lower end of the connecting plate 42, preferably the support rod 62 abuts against the bottom of the connecting plate 42. When it is necessary to adjust the horizontal position of the scraper 41, it is only necessary to move the support base 61. The operation is simple and convenient.

[0040] Of course, the receiving component 6 can be adjusted laterally on the auxiliary bracket 22. The auxiliary bracket 22 is provided with a waist-shaped groove 221. The support seat 61 slides in the waist-shaped groove 221 and is fixed by a number of fasteners 222. The waist-shaped groove 221 limits the range of movement of the support seat 61 in the horizontal direction to correspond to different materials on the filter cloth roller 1. Because different materials have different thicknesses, the fasteners 222 ensure the accuracy of the positioning of the support seat 61. It is simple to operate and easy to disassemble and assemble.

[0041] In addition, the support rod 62 and the support base 61 are connected by a thread, so that the height of the support rod 62 is adjustable, thereby ensuring that the distance between the scraper 41 and the filter cloth roller 1 is adjustable to adapt to the change in the position of the scraper 41, so that the scraper 41 can maintain stability in a timely manner.

[0042] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An adjustable discharger characterized by, The utility model relates to a filter cloth roller device for filter press, which comprises a mounting seat, a filter cloth roller movably mounted on the mounting seat of the filter press, a discharging assembly abutting against the surface of the filter cloth roller, a lifting assembly for adjusting the pressing force between the discharging assembly and the filter cloth roller, and a receiving assembly arranged on the mounting seat for receiving the discharging assembly to limit the action of the discharging assembly. The mounting seat is further provided with a rotating shaft, which is located below the filter cloth roller, and the two ends of the rotating shaft are respectively mounted on the mounting seat through the shaft seats.

2. An adjustable discharger according to claim 1, wherein The discharging assembly comprises a scraper and connecting plates arranged at the two ends of the scraper, respectively, the connecting plates are mounted on the rotating shaft and synchronously drive the scraper to act to adjust the distance between the scraper and the filter cloth roller with the rotation of the rotating shaft, the scraper is located at the obliquely lower position outside the filter cloth roller, and the outer side of the scraper is provided with a plurality of lifting assemblies.

3. An adjustable discharger according to claim 2, wherein A counterweight is movably arranged on the connecting plate and located at the obliquely lower position inside the scraper.

4. An adjustable discharger according to claim 3, wherein An adjusting groove is formed on the connecting plate and arranged in the direction perpendicular to the tangent direction of the scraper, and the counterweight is fixedly arranged on the adjusting groove through the locking members arranged at the two ends.

5. An adjustable discharger according to claim 4, wherein The tangent direction of the scraper relative to the filter cloth roller is perpendicular to the adjusting direction of the counterweight.

6. An adjustable discharger according to claim 5, wherein, The lifting assembly comprises a fixed seat fixedly connected to the outer side of the scraper and an elastic member arranged between the fixed seat and the top plate of the mounting seat, and the elastic member is vertically arranged.

7. An adjustable discharger according to claim 3, wherein The connecting plate is trapezoidal, and the lower end of the connecting plate can be arranged in contact with the receiving assembly to limit the rotating action of the connecting plate.

8. An adjustable discharger according to claim 3, wherein The mounting seat is provided with an auxiliary support, the receiving assembly comprises a support seat slidably connected to the auxiliary support and a support rod arranged on the support seat and adjustably lifted, and the support rod abuts against the lower end of the connecting plate.

9. An adjustable discharger according to claim 8, wherein, The receiving assembly can be transversely adjusted on the auxiliary support, the auxiliary support is provided with a waist-shaped groove, the support seat slides in the waist-shaped groove and is fixed through a plurality of fastening members.

10. An adjustable discharger according to claim 9, wherein ​

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