Dissolving kettle convenient to clean
By designing an automated sliding rod and rotating ring brush cleaning mechanism, combined with an electric push rod and water spray assembly, the problems of low cleaning efficiency and susceptibility to contamination in the dissolving vessel were solved, achieving efficient cleaning and stable product quality.
Patent Information
- Application Number
- CN202423221740.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing easy-to-clean dissolving kettles are insufficient in terms of cleaning efficiency and effectiveness, and are easily contaminated, affecting production continuity and product quality stability.
A cleaning mechanism comprising a sliding rod, a rotating ring, and a brush was designed, which, combined with an electric push rod, a motor, and a water spray assembly, enables automated cleaning. The operation of each electrical component is controlled by an external controller to ensure comprehensiveness and efficiency.
This achieves efficient cleaning of the inner wall of the dissolving vessel, reduces manual intervention, prevents the brushes from being contaminated during production, and ensures the continuity of production and the stability of product quality.
Smart Images

Figure CN223732555U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dissolving kettle technology, and specifically relates to a dissolving kettle that is easy to clean. Background Technology
[0002] A dissolving vessel is a device used in chemical reactions or the dissolution of substances. It is mainly used in industrial production, especially in the chemical, pharmaceutical, and food industries, to mix, heat, or cool different substances to cause chemical reactions or physical changes. Currently, dissolving vessels need to be cleaned during use, and special easy-to-clean dissolving vessels are usually used.
[0003] Existing easy-to-clean dissolving vessels typically use tools such as high-pressure water guns and brushes to physically clean the inner walls of the vessel and remove adhering residues. While this traditional method is effective, it is often time-consuming, requires a lot of manual intervention, and the cleaning effect is greatly affected by the operator's skill. There are also methods that directly install cleaning structures inside the vessel, but this method is prone to contamination during the production process, which can affect subsequent cleaning. Utility Model Content
[0004] In view of this, the present invention provides a dissolving vessel that is easy to clean. Through the cleaning mechanism, the dissolving vessel can be thoroughly cleaned, effectively removing residues adhering to the inner wall, reducing manual intervention, preventing the brush from being contaminated during the silica sol production process, ensuring the efficiency and cleanliness of the next cleaning, thereby guaranteeing the continuity of production and the stability of product quality.
[0005] To address the aforementioned technical problems, this utility model provides a dissolving vessel that is easy to clean, comprising a dissolving vessel and a cleaning mechanism disposed at the upper end of the dissolving vessel. The cleaning mechanism includes multiple sliding rods slidably connected to the upper end of the dissolving vessel, and an annular shell is provided between the lower ends of the multiple sliding rods. A rotating ring is rotatably connected to an annular opening provided on the outer arc surface of the annular shell. A brush is provided on the outer arc surface of the rotating ring, thereby achieving the purpose of comprehensive cleaning of the dissolving vessel, effectively removing residues adhering to the inner wall, reducing manual intervention, preventing the brush from being contaminated during the silica sol production process, ensuring the efficiency and cleanliness of the next cleaning, and thus ensuring the continuity of production and the stability of product quality.
[0006] The cleaning mechanism also includes an annular connecting plate disposed between the upper ends of multiple sliding rods. The outer arc surface of the dissolving vessel is provided with multiple electric push rods, and the telescopic ends of the multiple electric push rods are fixedly connected to the annular connecting plate, thus providing a driving source for the rotating rods.
[0007] It also includes a drive assembly for driving the rotating ring to rotate. The drive assembly includes a toothed ring disposed on the inner arc surface of the rotating ring. A rotating rod is rotatably connected to the middle of a sliding rod. The lower end of the rotating rod passes through a through hole provided on the annular shell and has a gear at its end. The gear meshes with the toothed ring, thus achieving the function of rapid driving.
[0008] The drive assembly also includes a motor located on the upper end of the annular connecting plate near the rotating rod. The output shaft of the motor is fixedly connected to the rotating rod, thus providing a drive source for the rotating rod.
[0009] It also includes a water spray assembly, which is used to rinse the inside of the dissolving tank. The water spray assembly includes a transmission pipe located in the middle of one of the sliding rods. The lower end of the transmission pipe passes through a round hole on the annular shell and extends into its inner cavity. The inner arc surface of the rotating ring is provided with multiple through holes. The middle of the rotating ring is provided with a water distribution chamber. The outer arc surface of the rotating ring is provided with multiple water outlet holes. The water outlet holes and through holes are all connected to the water distribution chamber, which further improves the cleaning efficiency and effect.
[0010] Both the electric actuator and the motor are electrically connected to an external controller, which controls the operation of each electrical component.
[0011] The brushes are evenly distributed in a ring and come into contact with the inner wall of the dissolving vessel, thus ensuring effective cleaning of the inner wall of the dissolving vessel.
[0012] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:
[0013] 1. The operation of the electric push rod and motor is controlled by an external controller. The extension end of the electric push rod moves downward, driving the annular connecting plate, sliding rod, annular shell, rotating ring, and brush downward as a whole, thereby achieving a comprehensive cleaning of the dissolving vessel. At the same time, the motor output shaft drives the rotating rod and gear to rotate synchronously. When the gear rotates, it drives the gear to rotate around the outer arc surface of the annular shell through the toothed ring that meshes with it. As the rotating ring rotates, the brush rotates along the inner wall of the dissolving vessel, which can effectively remove the residues attached to the inner wall, reducing manual intervention. After cleaning, each mechanism returns to its initial position to prevent the brush from being contaminated during the silica sol production process, ensuring the efficiency and cleanliness of the next cleaning, thereby ensuring the continuity of production and the stability of product quality.
[0014] 2. An external water pump delivers the cleaning solution into the annular shell through a transmission pipe. The cleaning solution is then transferred through the through hole and the water distribution chamber, and finally sprayed evenly onto the inner wall of the dissolving vessel through the water outlet. This significantly improves the cleaning effect of the dissolving vessel, further enhancing cleaning efficiency and effectiveness. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of a dissolving vessel that is easy to clean according to this utility model;
[0016] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0017] Figure 3 This is an enlarged structural diagram of point A in this utility model;
[0018] Figure 4 This is an enlarged structural diagram of section B of this utility model.
[0019] Explanation of reference numerals in the attached drawings: 100, dissolving vessel; 200, sliding rod; 201, annular shell; 202, rotating ring; 203, brush; 204, annular connecting plate; 205, electric push rod; 300, toothed ring; 301, rotating rod; 302, gear; 303, motor; 400, transmission pipe; 401, through hole; 402, water distribution chamber; 403, water outlet. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figure 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.
[0021] This embodiment provides a dissolving vessel that is easy to clean, such as... Figure 1-4 As shown: It includes a dissolving vessel 100 and a cleaning mechanism disposed on the upper end of the dissolving vessel 100. The cleaning mechanism includes a plurality of sliding rods 200 slidably connected to the upper end of the dissolving vessel 100. An annular shell 201 is provided between the lower ends of the plurality of sliding rods 200. A rotating ring 202 is rotatably connected in the annular opening provided on the outer arc surface of the annular shell 201. A brush 203 is provided on the outer arc surface of the rotating ring 202.
[0022] When the dissolving vessel 100 needs cleaning, the sliding rod 200, annular shell 201, rotating ring 202, and brush 203 move downwards as a whole, thereby achieving a comprehensive cleaning of the dissolving vessel 100. At the same time, the rotation of the rotating ring 202 causes the brush 203 to rotate along the inner wall of the dissolving vessel 100, which can effectively remove the residues attached to the inner wall, reducing manual intervention. After cleaning, each mechanism returns to its initial position to prevent the brush 203 from being contaminated during the silica sol production process, ensuring the efficiency and cleanliness of the next cleaning, thereby ensuring the continuity of production and the stability of product quality.
[0023] like Figure 1-4As shown, the cleaning mechanism also includes an annular connecting plate 204 disposed between the upper ends of multiple sliding rods 200. The outer arc surface of the dissolving vessel 100 is provided with multiple electric push rods 205, and the telescopic ends of the multiple electric push rods 205 are all fixedly connected to the annular connecting plate 204.
[0024] The telescopic end of the electric push rod 205 drives the annular connecting plate 204, sliding rod 200, annular shell 201, rotating ring 202 and brush 203 to move downward as a whole. Conversely, each mechanism returns to its initial position, preventing the brush 203 from being contaminated during the silica sol production process, ensuring high efficiency and cleanliness during the next cleaning, thereby guaranteeing the continuity of production and the stability of product quality.
[0025] like Figure 2-4 As shown, it also includes a drive assembly for driving the rotating ring 202 to rotate. The drive assembly includes a toothed ring 300 disposed on the inner arc surface of the rotating ring 202. A rotating rod 301 is rotatably connected to the middle of a sliding rod 200. The lower end of the rotating rod 301 passes through a through hole provided on the annular shell 201 and has a gear 302 at its end. The gear 302 meshes with the toothed ring 300.
[0026] The rotating rod 301 and the gear 302 rotate synchronously. When the gear 302 rotates, it drives the rotating ring 202 to rotate around the outer arc surface of the annular shell 201 through the toothed ring 300 that meshes with it. As the rotating ring 202 rotates, the brush 203 rotates along the inner wall of the dissolving vessel 100, which plays a role in rapid driving.
[0027] like Figure 1-2 As shown, the drive assembly also includes a motor 303 located at the upper end of the annular connecting plate 204 near the rotating rod 301. The output shaft of the motor 303 is fixedly connected to the rotating rod 301. The rotation of the output shaft of the motor 303 drives the rotating rod 301 and its auxiliary mechanisms to rotate synchronously, thereby providing a drive source for the rotating rod 301.
[0028] like Figure 1-4 As shown, it also includes a water spraying assembly, which is used to flush the inside of the dissolving vessel 100. The water spraying assembly includes a transmission pipe 400 disposed in the middle of one of the sliding rods 200. The lower end of the transmission pipe 400 passes through a circular hole provided on the annular shell 201 and extends into its inner cavity. The inner arc surface of the rotating ring 202 is provided with multiple through holes 401. The middle part of the rotating ring 202 is provided with a water distribution chamber 402. The outer arc surface of the rotating ring 202 is provided with multiple water outlet holes 403. The water outlet holes 403 and the through holes 401 are all connected to the water distribution chamber 402.
[0029] An external water pump delivers cleaning solution into the annular shell 201 through a transmission pipe 400. The cleaning solution is then transmitted through a through hole 401 and a water distribution chamber 402, and finally sprayed evenly onto the inner wall of the dissolving vessel 100 through a water outlet 403. This significantly improves the cleaning effect of the dissolving vessel 100, further enhancing cleaning efficiency and effectiveness.
[0030] like Figure 1-4 As shown, both the electric push rod 205 and the motor 303 are electrically connected to an external controller to regulate the operation of each electrical component.
[0031] like Figure 2-4 As shown, the brushes 203 are evenly distributed in a ring and abut against the inner wall of the dissolving vessel 100 to ensure effective cleaning of the inner wall of the dissolving vessel 100.
[0032] The working principle of the easy-to-clean dissolving vessel provided by this utility model is as follows: When it is necessary to clean the dissolving vessel 100, the drain end of the external water pump is connected to the inlet end of the transmission pipe 400. Then, the operation of the electric push rod 205 and the motor 303 is controlled by the external controller. The telescopic end of the electric push rod 205 drives the annular connecting plate 204, the sliding rod 200, the annular shell 201, the rotating ring 202 and the brush 203 to move downward as a whole, thereby achieving the purpose of comprehensive cleaning of the dissolving vessel 100. At the same time, the output shaft of the motor 303 drives the rotating rod 301 and the gear 302 to rotate synchronously. When the gear 302 rotates, it drives the rotating ring 202 to rotate around the outer arc surface of the annular shell 201 through the toothed ring 300 that meshes with it. As the rotating ring 202 rotates, the brush 203 rotates along the inner wall of the dissolving vessel 100, effectively removing residues adhering to the inner wall and reducing manual intervention. At the same time, an external water pump delivers cleaning solution into the annular shell 201 through the transmission pipe 400. The cleaning solution is then transmitted through the through hole 401 and the water distribution chamber 402, and finally sprayed evenly onto the inner wall of the dissolving vessel 100 through the water outlet 403. This significantly improves the cleaning effect of the dissolving vessel 100, further enhancing cleaning efficiency and effectiveness. After cleaning, all mechanisms return to their initial positions to prevent the brush 203 from being contaminated during the silica sol production process, ensuring high efficiency and cleanliness for the next cleaning, thereby guaranteeing production continuity and product quality stability.
[0033] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A cleanable dissolving tank, characterized by: The utility model provides a cleaning mechanism of dissolving kettle, which comprises a dissolving kettle (100) and a cleaning mechanism arranged at the upper end of the dissolving kettle (100), wherein the cleaning mechanism comprises a plurality of sliding rods (200) slidably connected to the upper end of the dissolving kettle (100), an annular shell (201) arranged between the lower ends of the plurality of sliding rods (200), a rotating ring (202) rotatably connected to the annular opening arranged on the outer arc surface of the annular shell (201), and a brush (203) arranged on the outer arc surface of the rotating ring (202).
2. A cleanable dissolving tank as claimed in claim 1, wherein: The cleaning mechanism further comprises an annular connecting plate (204) arranged between the upper ends of the plurality of sliding rods (200), and the outer arc surface of the dissolving kettle (100) is provided with a plurality of electric push rods (205), and the telescopic ends of the plurality of electric push rods (205) are fixedly connected to the annular connecting plate (204).
3. A cleanable dissolving tank as defined in claim 2, wherein: The utility model further comprises a driving assembly for driving the rotating ring (202) to rotate, wherein the driving assembly comprises a gear ring (300) arranged on the inner arc surface of the rotating ring (202), one of the plurality of sliding rods (200) is rotatably connected to a rotating rod (301) arranged at the middle portion of the sliding rod (200), the lower end of the rotating rod (301) penetrates through a through hole arranged on the annular shell (201) and is provided with a gear (302) at the end, and the gear (302) is meshingly connected to the gear ring (300).
4. A cleanable dissolving tank as defined in claim 3, wherein: The driving assembly further comprises an electric motor (303) arranged on the upper end of the annular connecting plate (204) and close to the rotating rod (301), and the output shaft of the electric motor (303) is fixedly connected to the rotating rod (301).
5. A cleanable dissolving tank as defined in claim 1, wherein: The utility model further comprises a water spraying assembly for flushing the inside of the dissolving kettle (100), wherein the water spraying assembly comprises a transmission pipe (400) arranged at the middle portion of one of the plurality of sliding rods (200), the lower end of the transmission pipe (400) penetrates through a circular hole arranged on the annular shell (201) and extends into the inner cavity of the annular shell (201), the inner arc surface of the rotating ring (202) is provided with a plurality of through holes (401), the middle portion of the rotating ring (202) is provided with a water distribution cavity (402), the outer arc surface of the rotating ring (202) is provided with a plurality of water outlet holes (403), and the water outlet holes (403) and the through holes (401) are both in communication with the water distribution cavity (402).
6. A cleanable dissolving tank as defined in claim 4, wherein: The electric push rods (205) and the electric motor (303) are both electrically connected to an external controller.
7. A cleanable dissolving tank as defined in claim 1, wherein: The brush (203) is annularly and uniformly distributed and abuts against the inner wall of the dissolving kettle (100).