Electromagnetic iron remover with coil convenient to replace

By introducing a first bracket, clamping plate, and clamping pin structure into the electromagnetic separator, the problem of complex coil replacement is solved, enabling rapid disassembly and installation of the coil and improving the maintenance efficiency and reliability of the equipment.

CN223732944UActive Publication Date: 2025-12-30GANZHOU GUANTENG TECH CO LTD
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Patent Information

Application Number
CN202423272753.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

The coil replacement process of existing electromagnetic separators is complicated, resulting in long downtime during equipment maintenance and increasing maintenance costs.

Method used

An electromagnetic separator that facilitates coil replacement was designed. By setting a first bracket, a first clamping plate, and a clamping pin structure inside the electromagnetic separator housing, combined with an L-shaped frame and a T-shaped sliding buckle, the coil can be quickly disassembled and installed, simplifying the operation steps.

Benefits of technology

It simplifies the disassembly and installation process of the coil, reduces maintenance time, lowers the risk of equipment downtime, and improves the maintenance efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electromagnetic iron removers, and discloses an electromagnetic iron remover convenient for coil replacement, which comprises a first support, and first driving rollers are mounted at two ends of the inner wall of the first support. According to the electromagnetic iron remover with the coil convenient to replace, a user places a coil containing frame into the shell body of the electromagnetic iron remover, then fixes the two ends of the coil containing frame to the two sides of the inner wall of the shell body of the electromagnetic iron remover through fixing screws, and then closes a first top cover to the shell body of the electromagnetic iron remover through rotation of a rotating shaft; then the first top cover and the electromagnetic iron remover shell body are closed through the fixing screw, a user can quickly disassemble the coil body through rotation of the rotating shafts at the two ends of the first L-shaped frame through the first clamping pin, professional tools or professional knowledge is not needed, the difficulty of disassembling the coil body by the user is reduced, the maintenance and replacement steps of equipment are simplified, and the maintenance efficiency is improved. The corresponding operation time is shortened, and the working efficiency of a user is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electromagnetic iron remover, especially to a kind of electromagnetic iron remover of coil replacement is convenient. BACKGROUND

[0002] Electromagnetic iron remover is a kind of electromagnetic equipment for removing iron pieces in bulk non-magnetic materials, generally installed in the head or middle part of belt conveyor, and the strong magnetic force generated by power-on can attract the iron pieces mixed in the material and throw them out by the iron discharge belt, to achieve the purpose of automatic removal, and effectively prevent the longitudinal crack of conveyor belt.

[0003] Chinese patent discloses a kind of electromagnetic iron remover (grant announcement number CN209156119U) of convenient adjustment, the lock mechanism of the relative position of the adjusting part in the support part can be fixed by being provided with in the upper portion of the outer wall of support part, adjusting part top end articulates shock absorber, shock absorber is connected with the bottom of shell, shell interior is provided with the electromagnetic device that can attract iron material, the utility model has the beneficial effect of adjustable electromagnetic iron remover height and angle and improve production efficiency.

[0004] For the above and existing related technologies, the inventor believes that the following defects often exist: the existing technology usually adopts fixed coil structure, so that once the coil is damaged or needs maintenance, the replacement process becomes extremely complex and time-consuming, and professional personnel are needed to disassemble and re-wind, which not only increases the maintenance cost, but also may cause the equipment to be out of service for a long time, affecting the normal operation of production line. UTILITY MODEL CONTENT

[0005] The technical problem to be solved by the utility model is that the existing technology does not have a structure for easy disassembly of coil replacement, which causes the equipment to be out of service for a long time once the coil is damaged or needs maintenance, therefore, the utility model provides a kind of electromagnetic iron remover of coil replacement is convenient.

[0006] In order to achieve the above object, the technical scheme adopted by the present application is as follows: A kind of electromagnetic iron remover convenient to replace coil, including first support, the both ends of the inner wall of first support are equipped with first drive roller, the both ends of the top of first support are equipped with auxiliary drive roller, the surface of first drive roller and first drive roller is equipped with insulating transmission belt, the inside of first support is equipped with electromagnetic iron remover shell body, one side of electromagnetic iron remover shell body is rotatably connected with first top cover by pivot, the top of the inside of electromagnetic iron remover shell body is equipped with iron core body, the threaded hole of the both ends of first top cover is equipped with fixed screw, the inside of electromagnetic iron remover shell body is equipped with coil containing frame by fixed screw, the both ends of coil containing frame are equipped with first L-shaped frame, one side of the bottom of first L-shaped frame is rotatably connected with first clamping plate by pivot, the both sides of first L-shaped frame are rotatably connected with first clamping pin by pivot, one end of first clamping pin is inserted into the inner wall of first clamping plate, the top of coil containing frame is equipped with coil body.

[0007] Preferably, one side of the first L-shaped frame is provided with a first sliding groove, and the inner wall of the first sliding groove is slidably connected with a T-shaped sliding buckle.

[0008] Preferably, the both sides of the inner wall of the first sliding groove are provided with first limiting grooves, and the inner wall of the first limiting groove is slidably connected with a first limiting block.

[0009] Preferably, one end of the T-shaped sliding buckle is fixedly connected with a first spring, and the other end of the first spring is fixedly connected with one side of the inner wall of the first limiting groove.

[0010] Preferably, one side of the inner wall of the electromagnetic iron remover shell body is provided with a temperature sensor, one side of the electromagnetic iron remover shell body is provided with a display panel, and the bottom end of one side of the electromagnetic iron remover shell body is provided with an alarm lamp.

[0011] Preferably, the both ends of one side of the electromagnetic iron remover shell body are provided with first filter screens, one side of the electromagnetic iron remover shell body is provided with a first ventilation shell, and the inside of the first ventilation shell is provided with a first cooling fan.

[0012] Preferably, one side of the electromagnetic iron remover shell body is provided with a first rubber sealing gasket.

[0013] The technical effects and advantages of the present application are as follows:

[0014] In the present application, the main innovation is the simple and concise principle.

[0015] In the present application, the main innovation is the simple and concise principle. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the front view structural schematic drawing of the utility model;

[0017] Figure 2 It is the vertical section view of the utility model;

[0018] Figure 3 It is the electromagnetic iron remover shell body side view of the utility model;

[0019] Figure 4 It is the first ventilation shell explosion drawing of the utility model;

[0020] Figure 5 It is the electromagnetic iron remover shell body internal structure explosion drawing of the utility model;

[0021] Figure 6 It is the first L-shaped frame side view of the utility model;

[0022] Figure 7 It is the first L-shaped frame vertical section view of the utility model.

[0023] Legend: 1, first support; 2, first drive roller; 3, auxiliary drive roller; 4, insulation transmission belt; 5, electromagnetic iron remover shell body; 6, first top cover; 7, iron core body; 8, fixed screw; 9, coil containing frame; 10, first L-shaped frame; 11, first clamping plate; 12, first clamping pin; 13, first sliding groove; 14, T-shaped sliding buckle; 15, first limiting groove; 16, first limiting block; 17, first spring; 18, temperature sensor; 19, display board; 20, alarm lamp; 21, first filter screen; 22, first ventilation shell; 23, first cooling fan; 24, first rubber sealing gasket; 25, coil body. DETAILED DESCRIPTION

[0024] The utility model will be explained further in detail now in combination with the preferred embodiments and the drawings, these drawings are all simplified schematic drawings, only with the schematic way the basic structure of the utility model is shown, therefore it only shows the constitution related with the utility model.

[0025] Reference Figure 1 - Figure 7The utility model provides a technical scheme: an electromagnetic iron remover convenient for coil replacement, including first support 1, both sides of first support 1 inner wall are all installed with first drive roller 2, and the both ends of first support 1 top all have auxiliary drive roller 3, and the surface of first drive roller 2 is installed with insulating transmission belt 4, and the inside of first support 1 is installed with electromagnetic iron remover shell body 5, and one side of electromagnetic iron remover shell body 5 is rotatably connected with first top cover 6 through the pivot, and the top inside electromagnetic iron remover shell body 5 is installed with iron core body 7, and the threaded hole of first top cover 6 both ends is installed with fixed screw 8, and the inside of electromagnetic iron remover shell body 5 is installed with coil containing frame 9 through fixed screw 8, and both ends of coil containing frame 9 are all installed with first L shape frame 10, and the one side of first L shape frame 10 bottom is rotatably connected with first clamping plate 11 through the pivot, and both sides of first L shape frame 10 are rotatably connected with first clamping pin 12, and one end of first clamping pin 12 is inserted with the inner wall of first clamping plate 11, and the top of coil containing frame 9 is installed with coil body 25, when the user needs to use the equipment, first places coil body 25 on the top of coil containing frame 9, at this time, the user restricts coil body 25 in the inside of first L shape frame 10 and first clamping plate 11 by rotating first clamping plate 11 through the pivot of first L shape frame 10 bottom, then rotates first clamping pin 12 through the pivot, and one end of first clamping pin 12 is inserted with the inner wall of first clamping plate 11, at this time, places coil containing frame 9 into the inside of electromagnetic iron remover shell body 5, then fixes both ends of coil containing frame 9 with the both sides of electromagnetic iron remover shell body 5 inner wall through fixed screw 8, then closes electromagnetic iron remover shell body 5 through the pivot rotation of first top cover 6, then makes first top cover 6 and electromagnetic iron remover shell body 5 close through fixed screw 8, the user can quickly disassemble coil body 25 by rotating first clamping pin 12 through the pivot of first L shape frame 10 both ends, and does not need professional tool or professional knowledge, reduces the difficulty of user's coil body 25 disassembly, makes the maintenance and replacement steps of equipment simplify, reduces the time of corresponding operation, improves the work efficiency of user.

[0026] Referring to Figure 6 With Figure 7As shown, in the embodiment: one side of the first L-shaped frame 10 is provided with a first sliding groove 13, the inner wall of the first sliding groove 13 is slidably connected with a T-shaped sliding buckle 14, the inner wall of the T-shaped sliding buckle 14 is slidably connected with the surface of the first clamping pin 12, when the user inserts one end of the first clamping pin 12 on both sides through the rotating shaft with the inner wall on both sides of the first clamping plate 11, the user moves the T-shaped sliding buckle 14 along the inner wall of the first sliding groove 13, and the first clamping pin 12 cannot rotate to both sides through the inner wall on both sides of the first sliding groove 13, so that the closure of the first L-shaped frame 10 and the first clamping plate 11 is more firm, and the device is more stable during operation. The inner wall of the first sliding groove 13 is provided with a first limiting groove 15 on both sides, the inner wall of the first limiting groove 15 is slidably connected with a first limiting block 16, one side of the first limiting block 16 is fixedly connected with one side of the T-shaped sliding buckle 14, when the user moves the T-shaped sliding buckle 14, the T-shaped sliding buckle 14 slides along the inner wall of the first limiting groove 15 through the first limiting block 16 on both sides, so that the T-shaped sliding buckle 14 will not come out of the inside of the first sliding groove 13 when moving, one end of the T-shaped sliding buckle 14 is fixedly connected with a first spring 17, the other end of the first spring 17 is fixedly connected with one side of the inner wall of the first limiting groove 15, when the user needs to rotate the first clamping pin 12 to both sides, the T-shaped sliding buckle 14 is moved upward, the T-shaped sliding buckle 14 stretches the first spring 17, so that the first spring 17 is stretched and stored, when the user needs to make the T-shaped sliding buckle 14 return to the original position, the user releases the T-shaped sliding buckle 14, so that the first spring 17 releases and retracts to pull the T-shaped sliding buckle 14, so that the T-shaped sliding buckle 14 returns to the original position and restores the restriction of the first clamping pin 12. The first spring 17 can make the T-shaped sliding buckle 14 have the function of automatic reset, so that the user can operate more simply.

[0027] Referring to Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, in the present embodiment: the temperature sensor 18 is installed on one side of the inner wall of the electromagnetic iron remover shell body 5, the display panel 19 is installed on one side of the electromagnetic iron remover shell body 5, and the alarm lamp 20 is installed at the bottom end of one side of the electromagnetic iron remover shell body 5. When the user starts the device, the temperature sensor 18 installed inside the electromagnetic iron remover shell body 5 senses the internal temperature of the device and displays the temperature to the user through the display panel 19. When the internal temperature of the device exceeds the set value, the alarm lamp 20 will flicker to prompt the user, so that the user can check or adjust the device. The user monitors the internal temperature of the electromagnetic iron remover shell body 5 through the temperature sensor 18, so that the user can observe in real time through the display panel 19, making it easier for the user to operate the device. Reducing the melting of internal precision components caused by high internal temperature of the device, affecting the normal operation of the device, the first filter screen 21 is installed at both ends of one side of the electromagnetic iron remover shell body 5, the first ventilation shell 22 is installed on one side of the electromagnetic iron remover shell body 5, and the first heat dissipation fan 23 is installed inside the first ventilation shell 22. When the user starts the device, the first heat dissipation fan 23 will be started, the heat generated inside the electromagnetic iron remover shell body 5 will be extracted through the first filter screen 21, and then discharged through the first ventilation shell 22. The heat inside the electromagnetic iron remover shell body 5 is discharged through the first heat dissipation fan 23, making the operation of the device more stable, prolonging the service life of the coil body 25, and the first rubber sealing gasket 24 is installed on one side of the electromagnetic iron remover shell body 5. When the user starts the device, the first rubber sealing gasket 24 installed on one side of the first top cover 6 will close the gap between the first top cover 6 and the electromagnetic iron remover shell body 5. The debris generated during the operation of the device can be blocked outside the electromagnetic iron remover shell body 5 through the first rubber sealing gasket 24, so that the inside of the device remains clean, reducing the overheating of the coil body 25 during operation due to debris. At this time, the usability of the device is improved.

[0028] Working principle:

[0029] Step one, the user first put the coil body 25 on the top of the coil holder 9, then through the rotation of the first clamping plate 11 by the rotation shaft at the bottom of the first L-shaped frame 10 to fix the coil body 25 between the first L-shaped frame 10 and the first clamping plate 11, the user rotates the first clamping pin 12, one end of which is inserted into the inner wall of the first clamping plate 11, to further stabilize the coil, put the coil holder 9 into the electromagnetic iron remover shell body 5, and fix the two ends of the coil holder 9 with the two sides of the inner wall of the electromagnetic iron remover shell body 5 through the fixing screws 8, rotate the first top cover 6 to close it with the electromagnetic iron remover shell body 5, and use the fixing screws 8 again to ensure that the first top cover 6 is tightly closed with the electromagnetic iron remover shell body 5, the user only needs to rotate the first clamping pin 12 to quickly disassemble the coil body 25, the whole process does not need professional tools or professional knowledge, greatly simplifying the disassembly difficulty of the coil body 25, shortening the time of repairing and replacing the coil.

[0030] Step two, the user first inserts the first clamping pin 12 through the rotation shaft and the inner wall on both sides of the first clamping plate 11 to ensure the stability of the coil body 25, moves the T-shaped slide buckle 14 along the inner wall of the first sliding groove 13, and limits the rotation of the first clamping pin 12 by the inner wall on both sides of the first sliding groove 13 to enhance the closure stability of the first L-shaped frame 10 and the first clamping plate 11, during the movement of the T-shaped slide buckle 14, it slides in the first limiting groove 15 through the first limiting block 16 to ensure that the T-shaped slide buckle 14 will not come out of the inside of the first sliding groove 13, when the first clamping pin 12 needs to be released, the user only needs to move the T-shaped slide buckle 14 upwards, store power through the stretching of the first spring 17, then release the T-shaped slide buckle 14, the first spring 17 will automatically release the retraction force to pull the T-shaped slide buckle 14 back to the original position, reapply the restriction to the first clamping pin 12, so that the T-shaped slide buckle 14 has the function of automatic reset, simplifying the operation steps of the user.

[0031] Step three, the user first starts the device, at this time the temperature sensor 18 in the electromagnetic iron remover shell body 5 starts to work, monitors the internal temperature of the device and displays it to the user in real time through the display panel 19, if the internal temperature of the device exceeds the preset safety value, the alarm lamp 20 will flicker to remind the user to check or adjust, the function enables the user to monitor the temperature of the device in real time through the display panel 19, effectively preventing the damage of internal precision components caused by high temperature, when the device starts, the first cooling fan 23 will also start, which extracts the heat inside the electromagnetic iron remover shell body 5 through the first filter screen 21 and discharges it through the first ventilation shell 22, effectively reducing the internal temperature of the device, prolonging the service life of the coil body 25, the first rubber gasket 24 installed on one side of the first top cover 6 will close the gap between the top cover and the shell body during the operation of the device, preventing debris from entering the inside of the device, keeping the inside clean, and reducing the problem of overheating of the coil body 25 caused by waste.

[0032] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. An electromagnetic iron separator with coil replacement facilitated, comprising a first support (1), characterized in that: The both ends of the inner wall of the first support (1) are provided with first driving rollers (2), the both ends of the top of the first support (1) are provided with auxiliary driving rollers (3), the surface of the first driving roller (2) is provided with an insulating transmission belt (4), the inside of the first support (1) is provided with an electromagnetic iron remover shell body (5), one side of the electromagnetic iron remover shell body (5) is rotatably connected with a first top cover (6) through a rotating shaft, the top of the inside of the electromagnetic iron remover shell body (5) is provided with an iron core body (7), the threaded holes of the both ends of the first top cover (6) are provided with fixing screws (8), the inside of the electromagnetic iron remover shell body (5) is provided with a coil containing rack (9) through the fixing screws (8), the both ends of the coil containing rack (9) are provided with first L-shaped racks (10), one side of the bottom of the first L-shaped rack (10) is rotatably connected with a first clamping plate (11) through a rotating shaft, the both sides of the first L-shaped rack (10) are rotatably connected with first clamping pins (12) through rotating shafts, one end of the first clamping pin (12) is inserted into the inner wall of the first clamping plate (11), and the top of the coil containing rack (9) is provided with a coil body (25).

2. The electromagnetic iron separator with easy replacement of the coil according to claim 1, characterized in that: One side of the first L-shaped rack (10) is provided with a first sliding groove (13), and the inner wall of the first sliding groove (13) is slidably connected with a T-shaped sliding buckle (14).

3. The electromagnetic iron separator with easy replacement of the coil according to claim 2, characterized in that: The both sides of the inner wall of the first sliding groove (13) are provided with first limiting grooves (15), and the inner wall of the first limiting groove (15) is slidably connected with a first limiting block (16), and one side of the first limiting block (16) is fixedly connected with one side of the T-shaped sliding buckle (14).

4. The electromagnetic iron separator with easy replacement of the coil according to claim 2, characterized in that: One end of the T-shaped sliding buckle (14) is fixedly connected with a first spring (17), and the other end of the first spring (17) is fixedly connected with one side of the inner wall of the first limiting groove (15).

5. The electromagnetic iron separator with easy replacement of the coil according to claim 1, characterized in that: One side of the inner wall of the electromagnetic iron remover shell body (5) is provided with a temperature sensor (18), one side of the electromagnetic iron remover shell body (5) is provided with a display panel (19), and the bottom end of one side of the electromagnetic iron remover shell body (5) is provided with an alarm lamp (20).

6. The electromagnetic iron separator with easy replacement of the coil according to claim 1, characterized in that: The both ends of one side of the electromagnetic iron remover shell body (5) are provided with first filter screens (21), one side of the electromagnetic iron remover shell body (5) is provided with a first ventilation shell (22), and the inside of the first ventilation shell (22) is provided with a first heat dissipation fan (23).

7. The electromagnetic iron separator with easy replacement of the coil according to claim 1, characterized in that: One side of the electromagnetic iron remover shell body (5) is provided with a first rubber sealing gasket (24).

Citation Information

Patent Citations

  • An easily adjustable electromagnetic iron separator

    CN209156119U