Rubber protection wax coating production structure

By introducing a moving component and an X-ray fluorescence thickness gauge into the rubber protective wax coating device, the problems of uneven coating and difficult detection were solved, enabling uniform coating and real-time thickness detection of rubber surfaces of different thicknesses, thus improving coating quality and efficiency.

CN223733040UActive Publication Date: 2025-12-30SHANDONG HUIRUN RUIKE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423279913.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing rubber protective wax coating devices cannot adapt to rubber surfaces of different thicknesses and cannot detect coating thickness in real time, resulting in uneven coating and difficulty in detection.

Method used

A rubber protective wax coating production structure including a coating mechanism and a detection mechanism was designed. The coating mechanism adjusts the coating thickness through moving components and a telescopic spray pipe, and the detection mechanism uses an X-ray fluorescence thickness gauge to detect the coating thickness in real time.

Benefits of technology

It enables uniform coating of rubber surfaces of different thicknesses and allows for real-time detection of coating thickness, thus improving coating quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber protective wax coating production structure which comprises a support, a material box is arranged on the upper surface of the support, an unwinding roller and a winding roller are installed on the surfaces of the left end and the right end of the support respectively, a connecting plate is arranged at the left end in the support, and the connecting plate is fixedly connected with the inner wall of the support. And a coating mechanism is arranged in the connecting plate, a moving assembly is arranged on the outer side of the coating mechanism, a detection mechanism is arranged on the right side of the connecting plate, an air heater is arranged on the right side of the detection mechanism, and the air heater is connected with the inner wall of the top end of the support. According to the utility model, a series of structures are arranged, so that rubber with different thicknesses can be coated with protective wax conveniently, and meanwhile, the coating thickness can be detected in the coating process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber protection wax production technical field, concretely is a kind of rubber protection wax coating production structure. BACKGROUND

[0002] Rubber is a kind of elastic polymer, it can be made into a variety of products as raw material, therefore widely used in industrial and life field.

[0003] Rubber due to its surface will produce aging damage with the lapse of time, in order to reduce the rate of aging, will be coated with protective wax on its surface in the rubber production process, but the coating device in use, due to its coating structure is fixed or its structure is complicated, it is not convenient to coat protective wax to rubber of different thickness, simultaneously in coating process, it cannot be in real time detection to coating thickness, therefore present and propose a kind of rubber protection wax coating production structure. UTILITY MODEL CONTENT

[0004] The utility model is to provide a kind of rubber protection wax coating production structure, to solve the problem raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of rubber protection wax coating production structure, including support, the upper surface of the support is provided with tank, the left and right two ends surfaces of the support are respectively equipped with unwinding roller and winding roller, the inside left end of the support is provided with connecting plate, and the inner wall of connecting plate and support is fixedly connected, the inside of the connecting plate is provided with coating mechanism, the outside of the coating mechanism is provided with moving assembly, the right side of the connecting plate is provided with detection mechanism, the right side of the detection mechanism is provided with hot air blower, and hot air blower is connected with the top inner wall of support.

[0006] Preferably, the coating mechanism includes first coating roller, second coating roller, mounting plate, spraying pipe and connecting pipe, the first coating roller and second coating roller are located at the inside upper and lower ends of connecting plate respectively, the outer end surface of the first coating roller and second coating roller is connected with mounting plate, the left end surface of two mounting plates is connected with spraying pipe, the outer end of two spraying pipes is connected with connecting pipe, and the other end of connecting pipe is connected with tank by suction pump.

[0007] Preferably, the spraying pipe is telescopic flexible pipe structure.

[0008] Preferably, the moving assembly includes lug, lead screw and guide rod, the lug is connected on the front and rear end surfaces of two mounting plates, the lead screw and guide rod are installed on the front and rear end surfaces of connecting plate respectively, and the lead screw and guide rod are inserted in the inside of lug.

[0009] Preferably, the detection mechanism comprises a cabinet and an X-ray fluorescence thickness gauge, the cabinet is located at the right side of the connecting plate, and the upper surface of the cabinet is connected with the inner wall of the top end of the support; the internal top end of the cabinet is provided with the X-ray fluorescence thickness gauge.

[0010] Preferably, the front end surface of the cabinet is connected with a cabinet door, and the left and right end surfaces of the cabinet are both provided with notches.

[0011] Preferably, the lower surface of the cabinet is connected with a bottom plate, the upper surface of the bottom plate is connected with a collecting box at the left end, and the collecting box is located directly below the spraying pipe.

[0012] Compared with the prior art, the rubber protective wax coating production structure has the following beneficial effects:

[0013] 1. The rubber protective wax coating production structure, by setting the moving assembly, the moving assembly comprises a convex plate, a lead screw and a guide rod, so that the front and back surfaces of rubber of different thicknesses can be well attached to the first coating roller and the second coating roller.

[0014] 2. The rubber protective wax coating production structure, by setting the detection mechanism, the detection mechanism comprises a cabinet and an X-ray fluorescence thickness gauge, so that the coating thickness of the surface of the rubber can be detected during the coating process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a front view structure schematic diagram of the utility model;

[0016] Figure 2 It is a connecting plate side view structure schematic diagram of the utility model;

[0017] Figure 3 It is a connecting plate side view structure schematic diagram of the utility model;

[0018] Figure 4 It is a cabinet front view structure schematic diagram of the utility model.

[0019] In the drawing: 1, support; 2, material box; 3, unwinding roller; 4, winding roller; 5, connecting plate; 6, first coating roller; 7, second coating roller; 8, mounting plate; 9, spraying pipe; 10, connecting pipe; 11, convex plate; 12, lead screw; 13, guide rod; 14, cabinet; 15, cabinet door; 16, X-ray fluorescence thickness gauge; 17, notch; 18, hot air blower; 19, bottom plate; 20, collecting box. DETAILED DESCRIPTION

[0020] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all the other embodiments obtained by those of ordinary skill in the art without creative effort, under the premise that no creative work is made, belong to the scope of protection of the present application.

[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication between two elements inside. For those of ordinary skill in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0023] Embodiments

[0024] As Figures 1-4As shown, the rubber protective wax coating production structure of the embodiment comprises a support 1, the upper surface of the support 1 is provided with a material box 2, the material box 2 is fixedly installed on the support 1, the upper surface thereof is provided with an opening, used for containing the protective wax to be sprayed, the left and right end surfaces of the support 1 are respectively provided with a pay-off roller 3 and a winding roller 4, the surfaces of the pay-off roller 3 and the winding roller 4 are both provided with a motor, the motor is selected according to actual needs, and the motor controls the pay-off roller 3 and the winding roller 4 to rotate, the left end of the inside of the support 1 is provided with a connecting plate 5, and the connecting plate 5 and the inner wall of the support 1 are fixedly connected, the inside of the connecting plate 5 is provided with a coating mechanism, the coating mechanism sprays the protective wax on the surface of the rubber, the outside of the coating mechanism is provided with a moving assembly, the moving assembly can control the coating mechanism to move, so that the position thereof is changed, the right side of the connecting plate 5 is provided with a detection mechanism, the detection mechanism can detect the coating thickness of the protective wax on the surface of the rubber after the spraying of the protective wax on the surface of the rubber is completed, the right side of the detection mechanism is provided with a hot air blower 18, and the hot air blower 18 is connected with the top inner wall of the support 1, the protective wax on the surface of the rubber can be quickly dried through the hot air blower 18, and the hot air blower 18 adopts an existing product on the market, and the specific model is selected according to actual needs.

[0025] Specifically, the coating mechanism comprises a first coating roller 6, a second coating roller 7, a mounting plate 8, a spraying pipe 9 and a connecting pipe 10, the first coating roller 6 and the second coating roller 7 are respectively located at the upper and lower ends of the inside of the connecting plate 5, the outer end surfaces of the first coating roller 6 and the second coating roller 7 are both connected with the mounting plate 8, the left end surfaces of the two mounting plates 8 are both connected with the spraying pipe 9, the outer ends of the two spraying pipes 9 are both connected with the connecting pipe 10, and the other end of the connecting pipe 10 is connected with the material box 2 through a suction pump, when the protective wax is sprayed, the rubber is located between the first coating roller 6 and the second coating roller 7, when the pay-off roller 3 and the winding roller 4 wind and unwind the rubber, the protective wax in the material box 2 is sprayed to the two surfaces of the rubber through the spraying pipe 9, and then the rubber is extruded by the first coating roller 6 and the second coating roller 7, so that the protective wax is uniformly distributed.

[0026] Further, the spraying pipe 9 is in a telescopic hose structure, so that the length of the spraying pipe 9 can be adjusted, and the inner end of the spraying pipe 9 is provided with a nozzle, and the nozzle is provided with a related spraying control assembly.

[0027] Further, the moving assembly comprises a convex plate 11, a screw rod 12 and a guide rod 13, the convex plate 11 is connected to the front and rear end surfaces of the two mounting plates 8, the screw rod 12 and the guide rod 13 are respectively installed on the front and rear end surfaces of the connecting plate 5, and the screw rod 12 and the guide rod 13 are respectively inserted into the interior of the convex plate 11, a motor is arranged on the upper surface of the connecting plate 5, the motor controls the rotation of the screw rod 12, and the screw rod 12 is provided with two sections of threads in opposite directions on the surface, so that the two mounting plates 8 are respectively controlled to approach or move away through the convex plate 11, and then the front and back surfaces of the rubber with different thicknesses can be attached to the first coating roller 6 and the second coating roller 7.

[0028] Further, the detection mechanism comprises a cabinet 14 and an X-ray fluorescence thickness gauge 16, the cabinet 14 is located on the right side of the connecting plate 5, and the upper surface of the cabinet 14 is connected to the inner wall of the top end of the support 1, the X-ray fluorescence thickness gauge 16 is installed at the top end in the interior of the cabinet 14, the X-ray fluorescence thickness gauge 16 is a product on the market, and the model thereof is selected according to actual conditions, when the rubber after coating enters the interior of the cabinet 14, the X-ray fluorescence thickness gauge 16 detects the coating thickness of the surface, and the detection result can be transmitted to a remote terminal through a controller and a wireless data transmitter arranged in the interior of the cabinet 14, and the installation of the controller and the wireless data transmitter and the connection with the X-ray fluorescence thickness gauge 16 all adopt conventional technical means.

[0029] Further, the front end surface of the cabinet 14 is connected with a cabinet door 15, and the left and right end surfaces of the cabinet 14 are both provided with notches 17, so that the rubber can enter and exit the cabinet 14, and the cabinet door 15 can be opened to replace and maintain the X-ray fluorescence thickness gauge 16.

[0030] Further, the lower surface of the cabinet 14 is connected with a bottom plate 19, the upper surface of the left end of the bottom plate 19 is connected with a collection box 20, and the collection box 20 is located directly below the spraying pipe 9, so that the protective wax dripping during coating can be collected by the collection box 20.

[0031] The use method of the embodiment is as follows: one end of the rubber wound on the winding roller 3 is connected to the unwinding roller 4, and the rubber passes through the coating mechanism and the detection mechanism, then the winding roller 3 and the unwinding roller 4 are controlled to rotate at the same speed, at this time, the protective wax in the material box 2 is sprayed to both sides of the rubber through the spraying pipe 9, then the rubber passes through the extrusion of the first coating roller 6 and the second coating roller 7, so that the protective wax is uniformly distributed, in the process, the motor can be used to control the rotation of the screw rod 12, so that the two mounting plates 8 are controlled to approach or move away from each other through the lug plate 11, so that the front and back surfaces of the rubber of different thicknesses can be attached to the first coating roller 6 and the second coating roller 7, after the coating on the surface of the rubber is completed, the rubber will enter the inside of the cabinet 14, then the X-ray fluorescence thickness gauge 16 detects the coating thickness of the surface of the rubber, and then the rubber is dried by the hot air blower 18 and wound on the winding roller 4.

[0032] Finally, it should be noted that: the above is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A rubber protection wax coating production structure comprising a support (1), characterized by: The upper surface of the support (1) is provided with a material box (2), the left and right end surfaces of the support (1) are respectively provided with unwinding rollers (3) and winding rollers (4), the left end of the inside of the support (1) is provided with a connecting plate (5), and the connecting plate (5) and the inner wall of the support (1) are fixedly connected, the inside of the connecting plate (5) is provided with a coating mechanism, the outside of the coating mechanism is provided with a moving assembly, the right side of the connecting plate (5) is provided with a detection mechanism, the right side of the detection mechanism is provided with a hot air machine (18), and the hot air machine (18) is connected with the top inner wall of the support (1).

2. A rubber protection wax coating production structure according to claim 1, characterized by: The coating mechanism comprises first coating rollers (6), second coating rollers (7), mounting plates (8), spraying pipes (9) and connecting pipes (10), the first coating rollers (6) and the second coating rollers (7) are respectively located at the upper and lower ends of the inside of the connecting plate (5), the outer end surfaces of the first coating rollers (6) and the second coating rollers (7) are connected with the mounting plates (8), the left end surfaces of the two mounting plates (8) are connected with the spraying pipes (9), the outer ends of the two spraying pipes (9) are connected with the connecting pipes (10), and the other end of the connecting pipe (10) is connected with the material box (2) through a suction pump.

3. A rubber protection wax coating production structure according to claim 2, characterized by: The spraying pipe (9) is in a telescopic hose structure.

4. A rubber protection wax coating production structure according to claim 2, characterized by: The moving assembly comprises convex plates (11), lead screws (12) and guide rods (13), the convex plates (11) are connected on the front and rear end surfaces of the two mounting plates (8), the lead screws (12) and the guide rods (13) are respectively mounted on the front and rear end surfaces of the connecting plate (5), and the lead screws (12) and the guide rods (13) are inserted into the inside of the convex plate (11).

5. The rubber protective wax coating production structure according to claim 1, characterized in that: The detection mechanism comprises a cabinet (14) and an X-ray fluorescence thickness gauge (16), the cabinet (14) is located on the right side of the connecting plate (5), and the upper surface of the cabinet (14) is connected with the top inner wall of the support (1), and the inside of the cabinet (14) is provided with the X-ray fluorescence thickness gauge (16).

6. A rubber protection wax coating production structure according to claim 5, characterized by: The front end surface of the cabinet (14) is connected with a cabinet door (15), and the left and right end surfaces of the cabinet (14) are both provided with notches (17).

7. A rubber protection wax coating production structure according to claim 5, characterized by: The lower surface of the cabinet (14) is connected with a bottom plate (19), the upper surface of the left end of the bottom plate (19) is connected with a collecting box (20), and the collecting box (20) is located directly below the spraying pipe (9).