Lead-free resistor coating machine
By combining horizontal and vertical moving components with spray pipes, the problem of uneven spraying of large-size resistors in leadless resistor coating machines has been solved, achieving uniform spraying and preventing paint waste, thus improving the applicability of the device.
Patent Information
- Application Number
- CN202520234291.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing leadless resistor coating machines are not suitable for uniformly spraying coatings when coating large resistors, which limits the use of the equipment.
The spray pipe is equipped with horizontal and vertical moving components. The reciprocating motion of the spray pipe and the horizontal adjustment of the resistance are achieved by the motor driving the threaded rod and threaded sleeve. Combined with the adjustment of the suction cup seat and splash guard, the coating is sprayed evenly.
It enables uniform spraying of large-size leadless resistors, improves the applicability of the device and the quality of spraying, and prevents paint scattering and waste.
Smart Images

Figure CN223733055U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to resistance processing technical field, concretely relates to leadless resistor coating machine. BACKGROUND
[0002] Leadless resistor, the name implies that it is not the lead of traditional resistance, usually presents as columnar mounting or wafer shape, this kind of resistance has the characteristics of high reliability, high precision, high stability, is widely used in the occasion needing to save space, improve circuit integration, needs to use corresponding coating machine in the dust of leadless resistor processing.
[0003] The leadless resistor coating machine in prior art mostly adopts nozzle to spray resistance, and specific coating or material is evenly covered on the surface of resistance to reach the purpose of improving resistance performance, however, in the actual spraying process, when the resistance with large size is sprayed, it is inconvenient to uniformly spray the coating to the surface of resistance, so that the use of the device has certain limitation, which is not conducive to use.
[0004] Therefore, the leadless resistor coating machine is needed to solve the problem that in the prior art, when the resistance with large size is sprayed, it is inconvenient to uniformly spray the coating to the surface of resistance, so that the use of the device has certain limitation. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing leadless resistor coating machine to solve the problem in the background art.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: leadless resistor coating machine, including mounting frame, the opening of the top of the mounting frame is penetrated, the spray pipe of the middle position of the opening is penetrated and is inserted, the fixed seat of the inner surface bottom of the mounting frame is attached and is set up, and the uniform spraying mechanism for spraying resistance is used;
[0007] The uniform spraying mechanism includes the transverse movement component acting on the fixed seat and the longitudinal movement component acting on the spray pipe;
[0008] The transverse movement component includes the first motor of the bottom of the one side position of the mounting frame, the second screw rod of the one end position of the mounting frame is rotationally connected, the threaded sleeve of the outer surface of the second screw rod is screw connected, the connecting plate of the top of the threaded sleeve is fixed, and the limiting component acting on the threaded sleeve, the surface of the second screw rod is rotationally connected with the mounting frame.
[0009] It should be noted in the scheme that the other side of the second screw rod is fixed with the output end of the first motor, and one end of the connecting plate is fixed with the surface of the fixed seat.
[0010] Further, the limiting component includes a contact groove formed through the surface of the threaded sleeve and a limiting strip inserted into the contact groove, one end of the limiting strip being fixed to the surface of the mounting frame.
[0011] Further, the longitudinal moving assembly includes a second motor fixed to the top of one side of the mounting frame, a rotating disc arranged on the other side of the mounting frame, a connecting groove communicated to one end of the opening, a connecting rod inserted through the middle position of the connecting groove, a sleeve plate fixedly sleeved on the outer circumferential surface of the connecting rod, a sleeve frame arranged at one side of the rotating disc, a plug shaft inserted into the sleeve frame, and a supporting component acting on the spraying pipe, one end of the sleeve plate being fixed to the surface of the sleeve frame, one side of the plug shaft being fixed to the surface of the rotating disc, one side of the second motor penetrating through the mounting frame and being fixed to the middle position of one side surface of the rotating disc, and one side of the connecting rod being fixed to the outer circumferential surface of the spraying pipe.
[0012] As a preferred embodiment, the supporting component includes a supporting groove communicated to the position of one end of the opening away from the connecting groove and a supporting seat inserted into the supporting groove, and one end of the spraying pipe is fixed to the surface of the supporting seat.
[0013] As a preferred embodiment, the uniform spraying mechanism further includes an adjusting assembly, the adjusting assembly including two suction disc seats arranged at the middle positions of the fixing seats, first threaded rods rotationally connected to the two sides of the fixing seats, and limiting shafts inserted through and slidingly arranged at the bottom positions of the first threaded rods on the two sides of the fixing seats, the sides of the first threaded rods away from each other being rotationally connected to the surfaces of the suction disc seats at adjacent positions, and the sides of the limiting shafts away from each other being fixed to the surfaces of the suction disc seats at adjacent positions.
[0014] As a preferred embodiment, the adjusting assembly further includes a threaded segment arranged at the bottom of the outer circumferential surface of the spraying pipe, a threaded cylinder threadedly connected to the position of the threaded segment, and a splash-proof cover fixed to the bottom of the threaded cylinder.
[0015] Compared with the prior art, the leadless resistor coating machine provided by the present application at least includes the following
[0016] Beneficial effects:
[0017] (1) By starting the second motor, the spraying pipe can reciprocate in the front-back direction, and by starting the first motor, the resistor can reciprocate in the left-right direction, so that when a large-size leadless resistor is sprayed, the coating can be uniformly sprayed to the surface of the resistor, thereby ensuring the spraying processing quality of the large-size leadless resistor, and thereby improving the applicability of the device.
[0018] (2) by rotating the first threaded rod can adjust the distance between the two suction cup seat, by rotating the height of the threaded cylinder and splash guard cover in the vertical direction, so that a variety of different size of the leadless resistor can be fixed and the splash guard cover is attached to the different thickness size of the leadless resistor, so as to further improve the applicability of the device, and prevent the spraying material from being scattered outwardly under the shielding effect of the splash guard cover, thereby preventing the waste of the spraying material. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a front view of the three-dimensional structure of the present application.
[0020] Figure 2 It is a front view of the three-dimensional structure of the present application. Figure 1 It is an enlarged schematic view of the structure at A in the present application.
[0021] Figure 3 It is an enlarged schematic view of the structure at B in the present application. Figure 1 It is an enlarged schematic view of the structure at B in the present application.
[0022] Figure 4 It is an enlarged schematic view of the structure at C in the present application. Figure 1 It is an enlarged schematic view of the structure at C in the present application.
[0023] Figure 5 It is a three-dimensional structure schematic diagram of the fixing seat in the present application.
[0024] In the figure: 1, mounting frame; 2, spray pipe; 3, fixing seat; 4, suction cup seat; 5, first threaded rod; 6, limit shaft; 7, second threaded rod; 8, threaded sleeve; 9, abutting groove; 10, limiting strip; 11, connecting plate; 12, first motor; 13, second motor; 14, opening; 15, support groove; 16, support seat; 17, rotating disc; 18, sleeve frame; 19, insert shaft; 20, sleeve plate; 21, connecting rod; 22, connecting groove; 23, threaded section; 24, threaded cylinder; 25, splash guard cover. DETAILED DESCRIPTION
[0025] The following description is used to disclose the present application so that those skilled in the art can implement the preferred embodiments in the following description of the present application. Those skilled in the art can think of other obvious variants.
[0026] Example 1
[0027] Please refer to Figures 1-5 The present application provides a leadless resistor coating machine, which comprises a mounting frame 1, an opening 14 provided through the top of the mounting frame 1, a spray pipe 2 inserted through the middle position of the opening 14, a fixing seat 3 attached to the inner surface of the mounting frame 1 at the bottom, and a uniform spraying mechanism for spraying the resistor.
[0028] The uniform spraying mechanism comprises a lateral moving assembly acting on the fixed seat 3 and a longitudinal moving assembly acting on the spraying pipe 2;
[0029] The leadless resistor is fixed at the middle position of the fixed seat 3. When the surface of the fixed seat 3 needs to be sprayed with paint to improve the performance of the resistor, the spraying pipe 2 is connected to the pump body through a hose to deliver the spraying material to the inside of the spraying pipe 2, so that the spraying pipe 2 can spray the paint from the bottom of the spraying pipe 2 to the surface of the resistor. The longitudinal moving assembly enables the spraying pipe 2 to slide horizontally in the front-back direction, so that the paint can be uniformly sprayed to the resistor at the same longitudinal position at the bottom of the spraying pipe 2. After the spraying is completed at the same longitudinal position at the bottom of the spraying pipe 2, the position of the resistor at the bottom of the spraying pipe 2 is adjusted by the lateral moving assembly, so that the paint can be uniformly sprayed to the surface of the resistor towards the end of the spraying pipe 2.
[0030] Please refer to Figures 1-5 The lateral moving assembly comprises a first motor 12 fixed at the bottom of the mounting frame 1 at one side, a second threaded rod 7 rotatably connected to the mounting frame 1 at one end, a threaded sleeve 8 threadedly connected to the outer periphery of the second threaded rod 7, a connecting plate 11 fixed to the top of the threaded sleeve 8, and a limiting component acting on the threaded sleeve 8. One side of the second threaded rod 7 is rotatably connected to the surface of the mounting frame 1, the other side of the second threaded rod 7 is fixed to the output end of the first motor 12, and one end of the connecting plate 11 is fixed to the surface of the fixed seat 3.
[0031] When the position of the resistor facing the bottom of the spraying pipe 2 needs to be adjusted, the second threaded rod 7 is rotated by starting the first motor 12, so that the connecting plate 11 can drive the fixed seat 3 to move horizontally in the left-right direction under the cooperation of the threaded structure between the threaded sleeve 8 and the second threaded rod 7 and the action of the limiting component, so that the fixed seat 3 can drive the fixed resistor to move horizontally in the left-right direction, thereby adjusting the position of the resistor facing the bottom of the spraying pipe 2, so that the paint discharged from the spraying pipe 2 can be sprayed to multiple different positions on the surface of the resistor towards the end of the spraying pipe 2.
[0032] Please refer to Figures 1-5 The limiting component comprises a resisting groove 9 passing through the surface of the threaded sleeve 8 and a limiting strip 10 inserted into the resisting groove 9. One end of the limiting strip 10 is fixed to the surface of the mounting frame 1.
[0033] When the threaded sleeve 8 is driven by the threaded structure during the rotation of the second threaded rod 7, the inner wall of the threaded sleeve 8 is resisted by the surface of the limiting strip 10, so that the threaded sleeve 8 can only move in the horizontal direction.
[0034] Please refer to Figures 1-5The longitudinal moving assembly is fixed to the second motor 13 on the top of one side of the mounting frame 1, the rotating disc 17 is arranged on the other side of the mounting frame 1, the connecting groove 22 is communicated to one end of the opening 14, the connecting rod 21 is inserted through the middle position of the connecting groove 22, the sleeve plate 20 is fixedly sleeved on the outer circumferential surface of the connecting rod 21, the sleeve frame 18 is arranged on one side of the rotating disc 17, the inserting shaft 19 is inserted into the sleeve frame 18, and the supporting part acts on the spraying pipe 2. One end of the sleeve plate 20 is fixed to the surface of the sleeve frame 18, one side of the inserting shaft 19 is fixed to the surface of the rotating disc 17, one side of the second motor 13 penetrates through the mounting frame 1 and is fixed to the middle position of the surface of one side of the rotating disc 17, and one side of the connecting rod 21 is fixed to the outer circumferential surface of the spraying pipe 2.
[0035] When it is required to uniformly spray the paint discharged from the spraying pipe 2 to the surface at the same longitudinal position of the resistor, the rotating disc 17 can be rotated by starting the second motor 13, so that the inserting shaft 19 can make a circular motion, so that the sleeve frame 18 can make reciprocating motion in the front and back directions by abutting against the sleeve frame 18, so that the sleeve plate 20 can make reciprocating motion in the front and back directions, so that the spraying pipe 2 can make reciprocating motion in the front and back directions under the driving of the connecting rod 21. In this process, the supporting part can limit the movement track of the spraying pipe 2 to make the movement more stable, so that the paint discharged from the spraying pipe 2 can be uniformly sprayed to the position opposite to the bottom of the spraying pipe 2.
[0036] Please refer to Figures 1-5 The supporting part is communicated to the supporting groove 15 at the position away from the connecting groove 22 of the opening 14, and the supporting seat 16 is inserted into the supporting groove 15.
[0037] Since the supporting seat 16 can only slide along the inner wall of the supporting groove 15, the movement track of the spraying pipe 2 can be further limited, so that the reciprocating motion of the spraying pipe 2 in the front and back directions is more stable.
[0038] Embodiment 2
[0039] Referring to Figures 1-5 The uniform spraying mechanism further comprises an adjusting assembly, the adjusting assembly comprises two suction disc seats 4 arranged at the middle positions of the fixed seats 3, first threaded rods 5 rotationally connected to the two sides of the fixed seat 3, and limiting shafts 6 inserted through and slidingly arranged at the bottom positions of the first threaded rods 5 on the two sides of the fixed seat 3. The sides of the first threaded rods 5 away from each other are rotationally connected to the surfaces of the suction disc seats 4 at the adjacent positions, and the sides of the limiting shafts 6 away from each other are fixed to the surfaces of the suction disc seats 4 at the adjacent positions.
[0040] By rotating the first threaded rod 5, the first threaded rod 5 can extend along the horizontal direction under the cooperation of the threaded structure between the first threaded rod 5 and the surface of the fixed seat 3. Since the limiting shaft 6 can limit the movement track of the suction cup seat 4 so that the suction cup seat 4 can only move along the horizontal direction, the distance between the two suction cup seats 4 can be adjusted, different lengths of the resistance can be fixed, and the applicability of the device is improved.
[0041] Referring to Figures 1-5 As shown in the figure, the adjusting assembly further comprises a threaded segment 23 arranged at the bottom of the outer circumferential surface of the spraying pipe 2, a threaded cylinder 24 threaded connected at the position of the threaded segment 23, and a splash-proof cover 25 fixed at the bottom of the threaded cylinder 24.
[0042] By rotating the threaded cylinder 24, the threaded cylinder 24 can move along the vertical direction under the cooperation of the threaded structure between the threaded segments 23, so that the splash-proof cover 25 can be attached to the resistance with different thicknesses fixed at the middle position between the two suction cup seats 4, thereby further improving the applicability of the device, and preventing the scattering of the sprayed material from being scattered outward under the shielding effect of the splash-proof cover 25, thereby preventing waste.
Claims
1. A leadless resistance coating machine, comprising a mounting frame (1), an opening (14) formed through the top of the mounting frame (1), a spray pipe (2) inserted through the middle of the opening (14), and a fixed seat (3) attached to the inner bottom surface of the mounting frame (1), characterized in that: It also includes a uniform spraying mechanism for spraying resistance; The uniform spraying mechanism includes a transverse moving assembly acting on the fixed seat (3) and a longitudinal moving assembly acting on the spraying pipe (2); The transverse moving assembly includes a first motor (12) fixed to the bottom of the installation rack (1) at one side, a second threaded rod (7) rotatably connected to one end of the installation rack (1), a threaded sleeve (8) threadedly connected to the outer surface of the second threaded rod (7), a connecting plate (11) fixed to the top of the threaded sleeve (8), and a limiting component acting on the threaded sleeve (8), one side of the second threaded rod (7) being rotatably connected to the surface of the installation rack (1).
2. The leadless resistor coating machine of claim 1, wherein: The other side of the second threaded rod (7) is fixed to the output end of the first motor (12), and one end of the connecting plate (11) is fixed to the surface of the fixed seat (3).
3. The leadless resistor coating machine of claim 2, wherein: The limiting component includes a resisting groove (9) formed through the surface of the threaded sleeve (8) and a limiting strip (10) inserted into the resisting groove (9), one end of the limiting strip (10) being fixed to the surface of the installation rack (1).
4. The leadless resistor coating machine of claim 3, wherein: The longitudinal moving assembly includes a second motor (13) fixed to the top of one side of the installation rack (1), a rotating disc (17) provided on the other side of the installation rack (1), a connecting groove (22) communicated with one end of the opening (14), a connecting rod (21) inserted through the middle position of the connecting groove (22), a sleeve plate (20) sleeved on the outer surface of the connecting rod (21), a sleeve frame (18) abuttingly provided at one side of the rotating disc (17), a plug shaft (19) inserted into the sleeve frame (18), and a supporting component acting on the spraying pipe (2), one end of the sleeve plate (20) being fixed to the surface of the sleeve frame (18), one side of the plug shaft (19) being fixed to the surface of the rotating disc (17), one side of the second motor (13) passing through the installation rack (1) and being fixed to the middle position of one side surface of the rotating disc (17), and one side of the connecting rod (21) being fixed to the outer surface of the spraying pipe (2).
5. The leadless resistance coating machine of claim 4, wherein: The supporting component includes a supporting groove (15) communicated with the opening (14) at a position away from the connecting groove (22) and a supporting seat (16) inserted into the supporting groove (15), and one end of the spraying pipe (2) is fixed to the surface of the supporting seat (16).
6. The leadless resistance coating machine of claim 1, wherein: The uniform spraying mechanism further includes an adjusting assembly, the adjusting assembly including two suction disc seats (4) provided at the middle positions of the fixed seats (3), first threaded rods (5) rotatably connected to both sides of the fixed seats (3), and limiting shafts (6) inserted through and slidingly provided at the bottom positions of the first threaded rods (5) at both sides of the fixed seats (3), the sides of the first threaded rods (5) close to each other being rotatably connected to the surfaces of the adjacent suction disc seats (4), and the sides of the limiting shafts (6) close to each other being fixed to the surfaces of the adjacent suction disc seats (4).
7. The leadless resistance coating machine of claim 6, wherein: The adjusting assembly further comprises a threaded section (23) arranged at the bottom of the outer circumferential surface of the spray pipe (2), a threaded cylinder (24) threadedly connected to the position of the threaded section (23), and a splash-proof cover (25) fixed to the bottom of the threaded cylinder (24).