Bottle cleaning production line
By introducing fluorescent light bottle inspection area, cleaning area and air-cooled water removal area into the glass bottle cleaning production line, the problems of identifying broken bottles and preventing sewage from entering have been solved, achieving efficient cleaning and avoiding bottle collisions, thus improving the cleaning effect and quality.
Patent Information
- Application Number
- CN202423249100.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing glass bottle cleaning equipment struggles to detect broken bottles during the cleaning process, leading to wasted cleaning resources. Furthermore, wastewater may enter the bottles or cause scratches from collisions, affecting cleaning efficiency and quality.
A bottle cleaning production line was designed, including a fluorescent lamp bottle inspection area, a cleaning area, an air-cut water removal area, and a drying area. Bottles are inserted upside down via mounting seats on a conveyor chain, and damaged bottles are inspected using fluorescent lamps. Brushes and air-cutting devices are installed in the cleaning area and the air-cut water removal area to prevent bottle collisions and the entry of wastewater.
It improves cleaning efficiency, reduces waste of cleaning resources, ensures the cleanliness and appearance of bottles, prevents wastewater from entering the bottles, and enhances cleaning effect and quality control.
Smart Images
Figure CN223733465U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of cleaning equipment, and specifically discloses a bottle cleaning production line. BACKGROUND
[0002] In the production process of glass bottles, cleaning is a crucial link. Glass bottles, as containers for carrying liquids, are widely used in food, beverage, medicine and other fields, and their cleanliness directly affects the quality and safety of products. In order to ensure hygiene, glass bottles generally need to be cleaned and disinfected before use. In particular, during the preliminary cleaning, the surface of the glass bottle needs to be thoroughly washed to ensure that there is no residue that can be observed by the naked eye, so as to avoid affecting the appearance and label adhesion.
[0003] Although the existing glass bottle cleaning device can achieve basic cleaning function, there are still some deficiencies. First of all, when the glass bottle is damaged, the existing cleaning device is difficult to discover in time during the cleaning process, which not only may cause waste of cleaning resources, but also may affect the quality of subsequent products. In addition, the existing cleaning device may have design defects, such as easy entry of sewage into the glass bottle, causing hygiene problems; or the glass bottles collide with each other during the cleaning process, causing scratches on the surface of the glass bottles, affecting the appearance. These problems limit the efficiency and effect of the existing cleaning device, and need to be improved to meet higher production requirements and quality standards. SUMMARY
[0004] The utility model aims at overcoming the insufficient prior art, and provides a bottle cleaning production line.
[0005] The utility model discloses a bottle cleaning production line, adopts the following technical scheme:
[0006] A bottle cleaning production line, comprising a rack and a conveying chain arranged on the rack for transporting bottles, characterized in that it further comprises a daylight lamp bottle inspection area, a cleaning area, a wind cutting water removal area and a baking area arranged along the conveying direction of the conveying chain.
[0007] A plurality of mounting seats for inserting the bottles upside down are arranged on the conveying chain at intervals.
[0008] The daylight lamp bottle inspection area comprises a daylight lamp mounted on the rack, and the daylight lamp irradiates light rays towards the conveying line bottles.
[0009] The cleaning area comprises a cleaning agent cleaning area and a clean water flushing area arranged along the conveying direction of the conveying chain.
[0010] The wind cutting water removal area comprises a wind cutting device mounted on the rack.
[0011] The baking area comprises a baking device installed on the rack.
[0012] Preferably, the fluorescent lamps are arranged in multiple along the conveying direction of the conveying chain and on the same side of the conveying chain.
[0013] Preferably, the rack is provided with a mounting seat chain and a mounting seat driving member for driving the mounting seat chain to rotate, the mounting seat is provided with a rotatable columnar rotating table, the columnar rotating table is provided with a gear matched with the chain, and the bottle is inserted into the columnar rotating table in an inverted position.
[0014] Preferably, the cleaning agent cleaning area comprises a first brush assembly and a cleaning agent spraying assembly installed on the rack along the conveying direction of the conveying chain, the first brush assembly is used for cleaning the bottle body, and the cleaning agent spraying assembly is used for spraying cleaning agent on the bottle.
[0015] The clean water flushing area comprises a second brush assembly and a clean water spraying assembly installed on the rack along the conveying direction of the conveying chain, the second brush assembly is used for cleaning the bottle body, and the clean water spraying assembly is used for spraying clean water on the bottle.
[0016] Preferably, a third brush assembly is further arranged between the cleaning agent spraying assembly and the second brush assembly, the third brush assembly comprises a mounting frame arranged on the rack, a bottle bottom brush arranged on the mounting frame and a bottle neck brush arranged on the mounting frame, the bottle bottom brush is used for cleaning the bottle bottom, and the bottle neck brush is used for cleaning the bottle neck.
[0017] Preferably, the mounting frame is provided with a first adjusting clamp, the bottle bottom brush is arranged on the first adjusting clamp, and the first adjusting clamp is movable in height on the mounting frame; the mounting frame is provided with a second adjusting clamp, the bottle neck brush is arranged on the second adjusting clamp, and the second adjusting clamp is rotatable in angle on the mounting frame.
[0018] Preferably, the first brush assembly comprises a first brush and a first driving member, the first brush is arranged in multiple and in interval on both sides of the conveying chain, and the first driving member is installed on the rack and used for driving the first brush to rotate.
[0019] The second brush assembly comprises a second brush and a second driving member, the second brush is arranged in multiple and in interval on both sides of the conveying chain, and the second driving member is installed on the rack and used for driving the second brush to rotate.
[0020] Preferably, the first brushes on both sides of the conveying chain are arranged in staggered positions, and the second brushes on both sides of the conveying chain are arranged in staggered positions.
[0021] Preferably, the wind cutting devices are provided in plurality and are arranged at intervals on both sides of the conveying chain, and the wind cutting devices are installed obliquely.
[0022] Preferably, the wind cutting devices on both sides of the conveying chain are arranged in staggered manner.
[0023] Compared with the prior art, the utility model at least has the following beneficial effects:
[0024] The utility model discloses a cleaning production line including a fluorescent lamp bottle inspection area, a cleaning area, a wind cutting water removal area and a baking area, and mounting seats are arranged on the conveying chain, so that the bottles can be arranged at intervals on the mounting seats in an inverted manner, and the bottles can complete the steps of cleaning, water removal and drying in the cleaning area, the wind cutting water removal area and the baking area, and mutual collision between the bottles does not occur in the process, and sewage is not easy to enter the bottles from the bottle opening of the bottles inverted on the mounting seat, so that the cleaning effect is improved, in addition, the bottles first enter the fluorescent lamp bottle inspection area before being cleaned, so that workers observe the bottles under the irradiation of the fluorescent lamp, and the damaged bottles are taken out from the mounting seat, and other bottles to be cleaned can be replaced, so that the waste of cleaning resources is avoided, and the bottle cleaning efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is an overall schematic view of the bottle cleaning production line of the utility model;
[0026] Figure 2 It is a schematic view of the cleaning area and the wind cutting water removal area of the utility model;
[0027] Figure 3 It is a schematic view of the first brush assembly of the utility model;
[0028] Figure 4 It is a schematic view of the cleaning agent spraying assembly of the utility model;
[0029] Figure 5 It is a schematic view of the third brush assembly of the utility model.
[0030] EXPLANATION OF DRAWINGS:
[0031] 1, feeding area;2, fluorescent lamp bottle inspection area;3, cleaning area;31, first brush;32, first driving part;33, cleaning agent spraying assembly;34, mounting frame;341, first adjusting clamp;342, second adjusting clamp;35, bottle bottom brush;36, bottle neck brush;37, second brush;38, second driving part;39, clean water spraying assembly;4, wind cutting water removal area;41, wind cutting device;5, baking area;100, rack;101, conveying chain;102, mounting seat;103, mounting seat chain;104, gear. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and understandable, the present application will be further described in detail below with reference to the drawings and specific embodiments.
[0033] A bottle cleaning production line, referring to Figure 1 It comprises a rack 100 and a conveying chain 101 for transporting bottles arranged on the rack 100, and an upper feeding area 1, a daylight bottle inspection area 2, a cleaning area 3, a wind water removal area 4 and a baking area 5 are arranged along the conveying direction of the conveying chain 101.
[0034] Among them, a plurality of mounting seats 102 for inserting the bottle upside down are arranged on the conveying chain 101; the daylight bottle inspection area 2 comprises a daylight lamp mounted on the rack 100, and the daylight lamp irradiates light rays towards the conveying line bottle; the cleaning area 3 comprises a cleaning agent cleaning area and a clean water flushing area arranged along the conveying direction of the conveying chain 101; the wind water removal area 4 comprises a wind cutting device 41 mounted on the rack 100; the baking area 5 comprises a baking device mounted on the rack 100. By arranging the mounting seat 102 on the conveying chain 101, the worker can arrange the bottle upside down on the mounting seat 102 in the upper feeding area 1, so that the bottle can be cleaned when passing through the cleaning agent cleaning area and the clean water flushing area, and the problem of mutual collision of the bottle during cleaning is avoided. In addition, when the bottle passes through the daylight bottle inspection area 2, the daylight lamp irradiates on the bottle, so that the worker can check whether the bottle is damaged or not, so as to take out the damaged bottle in advance, reduce the waste of cleaning resources, and avoid the adverse effect on the quality of subsequent products.
[0035] As a preferred scheme, the daylight lamps of the daylight bottle inspection area 2 are arranged in multiple along the conveying direction of the conveying chain 101 and are located on the same side of the conveying chain 101. By adopting the above scheme, the bottle can be more easily observed and inspected by sufficient illumination, and multiple workers can be arranged to inspect in the daylight bottle inspection area 2, thereby improving the work efficiency.
[0036] As a preferred scheme, referring to Figures 2-3 A mounting seat chain 103 and a mounting seat driving member for driving the mounting seat chain 103 to rotate are arranged on the rack 100, a rotatable columnar rotating table is arranged on the mounting seat 102, the columnar rotating table is provided with a gear 104 matched with the chain, the worker can realize feeding by inserting the bottle upside down into the columnar rotating table, the mounting seat driving member drives the mounting seat chain 103 to rotate, the columnar rotating table on the mounting seat 102 is driven to rotate by the gear 104, so that the bottle can rotate during inspection and cleaning, thereby improving the inspection and cleaning effect.
[0037] Referring to Figures 2-4The cleaning agent cleaning area comprises a first brush assembly and a cleaning agent spraying assembly 33, which are arranged on the rack 100 along the conveying direction of the conveying chain 101, the first brush assembly is used for cleaning the bottle body, and the cleaning agent spraying assembly 33 is used for spraying cleaning agent on the bottle. The clean water flushing area comprises a second brush assembly and a clean water spraying assembly 39, which are arranged on the rack 100 along the conveying direction of the conveying chain 101, the second brush 37 assembly is used for cleaning the bottle body, and the clean water spraying assembly 39 is used for spraying clean water on the bottle.
[0038] Specifically, the first brush assembly comprises a first brush 31 and a first driving member 32, the first brush 31 is provided with a plurality of and interval arranged on both sides of the conveying chain 101, and the first driving member 32 is installed on the rack 100 and used for driving the first brush 31 to rotate. The second brush assembly comprises a second brush 37 and a second driving member 38, the second brush 37 is provided with a plurality of and interval arranged on both sides of the conveying chain 101, and the second driving member 38 is installed on the rack 100 and used for driving the second brush 37 to rotate. By arranging the first brush 31 and the second brush 37 to be rotatable, the bottle on the mounting seat 102 can be better cleaned in place. As a preferred solution, the first brush 31 on both sides of the conveying chain 101 is arranged in a staggered manner, and the second brush 37 on both sides of the conveying chain 101 is arranged in a staggered manner, so that the layout design can maximize the cleaning effect.
[0039] As a further preferred solution, the cleaning agent spraying assembly 33 and the second brush assembly are further provided with a third brush assembly, with reference to Figure 5 The third brush assembly comprises a mounting bracket 34 arranged on the rack 100, a bottle bottom brush 35 arranged on the mounting bracket 34, and a bottle neck brush 36 arranged on the mounting bracket 34, the bottle bottom brush 35 is used for cleaning the bottle bottom, and the bottle neck brush 36 is used for cleaning the bottle neck. By adopting the above design, after the bottle is cleaned by the first brush assembly to remove the surface dust, then sprayed with cleaning agent by the cleaning agent spraying assembly 33, and then enters the third brush assembly, the bottle bottom and the bottle neck are cleaned first, so that the dirt on the bottle bottom flows down to the bottle body, which can be cleaned by the second brush assembly, and finally the cleaning agent is washed away by the clean water spraying assembly 39. Under the cooperation of the first brush assembly, the clean water spraying assembly 39, the third brush assembly, the second brush assembly and the clean water spraying assembly 39, the bottle can be cleaned in multiple directions.
[0040] As a preferred scheme, the mounting frame 34 is provided with a first adjusting clamp 341, the bottle bottom brush 35 is arranged on the first adjusting clamp 341, the first adjusting clamp 341 is movable and adjustable in height on the mounting frame 34, the height position of the bottle bottom brush 35 is adjusted through the first adjusting clamp 341 according to the size of different batches of bottles, so that the bottle bottom brush 35 is matched with the bottle bottom for brushing, and the flexible adaptability of the bottle cleaning production line is improved. In addition, the mounting frame 34 is provided with a second adjusting clamp 342, the bottle neck brush 36 is arranged on the second adjusting clamp 342, the second adjusting clamp 342 is rotatable and adjustable in angle on the mounting frame 34, the orientation angle of the bottle neck brush 36 is adjusted through the first adjusting clamp 341, so that the bottle neck brush 36 is better matched with the bottle shape, and the cleaning effect on the bottle is improved.
[0041] After the bottles pass through the multi-directional brush washing, the bottles enter the wind cutting water area 4 and most of the surface water drops are blown off by the wind cutting device 41, as a preferred scheme, the wind cutting device 41 is provided with a plurality of and is arranged at intervals on both sides of the conveying chain 101, referring to Figures 1-2 , the wind cutting devices 41 on both sides of the conveying chain 101 are arranged in a staggered manner, and the wind cutting device 41 is installed in an inclined manner, so that the wind cutting water effect can be better improved. Finally, the bottles follow the mounting seat 102 on the conveying chain 101, pass through the drying device of the drying area 5 and are dried, and the cleaning and drying work of the bottles is completed.
[0042] The technical solutions provided by the utility model are described in detail above, specific examples are applied in this paper to describe the principles and implementation modes of the utility model, and the above examples are only used to help understand the method and core idea of the utility model; meanwhile, for the general technical personnel in the art, according to the idea of the utility model, the specific implementation mode and application range will be changed, and according to the above, the content of the specification should not be understood as the limitation of the utility model.
Claims
1. A bottle washing production line comprising a frame and a conveyor chain arranged on the frame for transporting bottles, characterized in that, The sun light bottle inspection area, the cleaning area, the air cutting water area and the baking area are arranged along the conveying direction of the conveying chain; A plurality of mounting seats are arranged on the conveying chain for the bottle to be inserted in an upside down manner; The sun light bottle inspection area comprises sun light lamps mounted on the rack, and the sun light lamps irradiate light towards the conveying chain; The cleaning area comprises a cleaning agent cleaning area and a clean water flushing area arranged along the conveying direction of the conveying chain; The air cutting device is mounted on the rack; The baking area comprises a baking device mounted on the rack.
2. The bottle washing line according to claim 1, characterized in that, The sun light lamps are arranged along the conveying direction of the conveying chain and are located on the same side of the conveying chain.
3. The bottle washing line according to claim 1, characterized in that, The rack is provided with a mounting seat chain and a mounting seat driving member for driving the mounting seat chain to rotate, the mounting seat is provided with a rotatable columnar rotating table, the columnar rotating table is provided with a gear matched with the chain, and the bottle is inserted into the columnar rotating table in an upside down manner.
4. The bottle washing line according to claim 1, characterized in that, The cleaning agent cleaning area comprises a first brush assembly and a cleaning agent spraying assembly mounted on the rack and arranged along the conveying direction of the conveying chain, the first brush assembly is used for cleaning the bottle body, and the cleaning agent spraying assembly is used for spraying cleaning agent onto the bottle; The clean water flushing area comprises a second brush assembly and a clean water spraying assembly mounted on the rack and arranged along the conveying direction of the conveying chain, the second brush assembly is used for cleaning the bottle body, and the clean water spraying assembly is used for spraying clean water onto the bottle.
5. The bottle washing line according to claim 4, characterized in that, The cleaning agent spraying assembly and the second brush assembly are further provided with a third brush assembly, the third brush assembly comprises a mounting frame mounted on the rack, a bottle bottom brush mounted on the mounting frame and a bottle neck brush mounted on the mounting frame, the bottle bottom brush is used for cleaning the bottle bottom, and the bottle neck brush is used for cleaning the bottle neck.
6. The bottle washing line according to claim 5, characterized in that, The mounting frame is provided with a first adjusting clamp, the bottle bottom brush is arranged on the first adjusting clamp, and the first adjusting clamp is movable in height on the mounting frame; the mounting frame is provided with a second adjusting clamp, the bottle neck brush is arranged on the second adjusting clamp, and the second adjusting clamp is rotatable in angle on the mounting frame.
7. The bottle washing line according to claim 4, characterized in that, The first brush assembly comprises a first brush and a first driving member, the first brush is provided with a plurality of brushes and is arranged on both sides of the conveying chain, and the first driving member is mounted on the rack and is used for driving the first brush to rotate; The second brush assembly comprises a second brush and a second driving member, the second brush is provided with a plurality of brushes and is arranged on both sides of the conveying chain, and the second driving member is mounted on the rack and is used for driving the second brush to rotate.
8. The bottle washing line according to claim 7, characterized in that, The first brushes on both sides of the conveying chain are arranged in a staggered manner, and the second brushes on both sides of the conveying chain are arranged in a staggered manner.
9. The bottle washing line according to claim 1, characterized in that, The air cutting device is provided with a plurality of air cutting devices and is arranged on both sides of the conveying chain in a staggered manner.
10. The bottle washing line according to claim 9, characterized in that, The air cutting devices on both sides of the conveying chain are arranged in a staggered manner.