Glass cleaning device and glass cleaning system
By installing supply and discharge modules in the trench, the problem of unstable power supply in photovoltaic glass production has been solved, achieving stable power transmission and improved cleaning effect, simplifying equipment layout, and improving the cleanliness and safety of the production site.
Patent Information
- Application Number
- CN202422987444.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing photovoltaic glass production equipment has a complex power supply system layout, which leads to unstable power supply on site, affecting product quality. In addition, the separate layout of cleaning equipment makes the operation of the equipment complicated and makes it difficult to guarantee the cleaning effect.
Design a glass cleaning device in which the supply and discharge modules of the pre-wetting, cleaning and drying mechanisms are respectively set in the trench. Power is transmitted through the trench and controlled by a central control unit to achieve stable power supply and effective recovery.
It achieves stable transmission and effective recovery of kinetic energy, simplifies equipment layout, improves the cleanliness and safety of the production site, and ensures cleaning results.
Smart Images

Figure CN223733479U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of cleaning and glass production, and particularly relates to a glass cleaning device and a glass cleaning system. BACKGROUND
[0002] With the rapid growth of photovoltaic glass production capacity and the intensification of market competition, photovoltaic glass production and operation are facing higher challenges. In the processing of photovoltaic glass, it needs to go through processes such as forming, processing, conveying, loading and unloading, etc. It is transferred between equipment processes and is affected by the production environment at will, resulting in product surface contamination. Therefore, the cleaning process becomes an indispensable link in the whole process, which needs to clean the surface stains, particle dust, oil stains and other pollutants generated in the previous processing process of photovoltaic glass products, ensuring product cleanliness and preparing for comprehensive product inspection before leaving the factory, so as to check accurately and prevent misjudgment.
[0003] In order to realize this important process of cleaning, the cleaning equipment needs a variety of kinetic energy, mainly including high-purity water, pure water, municipal water, cleaning liquid, compressed air, vacuum, electricity, etc. These all put forward higher requirements on quality, and at the same time, the used wastewater and waste liquid need to be effectively recycled and safely used. In the prior art, the equipment and kinetic energy area are separately laid out, which causes the layout of the on-site power supply system of the equipment to be complex, the supply of varieties to be unstable, and the quality of products to be unable to be effectively guaranteed. UTILITY MODEL CONTENT
[0004] The purpose of the embodiment of the utility model is to provide a glass cleaning device and a glass cleaning system, which guarantee the safe cleaning of glass.
[0005] In order to realize the above purpose, the embodiment of the utility model provides a glass cleaning device, which comprises:
[0006] a pre-wetting mechanism, a cleaning mechanism and an air drying mechanism;
[0007] The pre-wetting mechanism is provided with a first supply module and a first discharge mechanism, the first supply mechanism is used for supplying pre-wetting materials and energy, the first discharge module is used for discharging pre-wetting waste liquid, and the first supply mechanism and the first discharge mechanism are arranged in a first trench on one side of the pre-wetting mechanism;
[0008] The cleaning mechanism is provided with a second supply mechanism and a second discharge mechanism, the second supply mechanism is used for supplying cleaning materials and energy, the second discharge mechanism is used for discharging cleaning waste liquid, and the second supply mechanism and the second discharge mechanism are arranged in a second trench on one side of the cleaning mechanism;
[0009] The air-drying mechanism is provided with a third supply mechanism for supplying air-drying gas and energy and a third discharge mechanism for discharging air-drying waste gas, and the third supply mechanism and the third discharge mechanism are arranged in a third trench on one side of the air-drying mechanism.
[0010] Optionally, the first trench, the second trench and the third trench are all provided with slopes for draining water and air.
[0011] Optionally, any two of the first trench, the second trench and the third trench are provided with a partition plate.
[0012] The surfaces of the first trench, the second trench and the third trench are provided with cover plates.
[0013] Optionally, the first trench, the second trench and the third trench are provided with pipelines for conveying materials and discharging waste.
[0014] Optionally, the device further comprises a recycling structure in communication with the first discharge mechanism, the second discharge mechanism and the third discharge mechanism.
[0015] Optionally, the recycling structure comprises a waste water tank for recycling pre-wetting waste liquid and cleaning waste liquid and a cleaning tank for recycling air-drying waste gas.
[0016] Optionally, the pre-wetting mechanism is further provided with a sprayer.
[0017] Optionally, the first supply mechanism and the second supply mechanism both comprise a pure water station and a cleaning liquid tank.
[0018] Optionally, the third supply mechanism comprises a vacuum pump station for providing air-drying gas.
[0019] In another aspect, the utility model also provides a glass cleaning system, and the system comprises the glass cleaning device and a central control machine, the central control machine is connected with the glass cleaning device and is used for controlling the glass cleaning device.
[0020] The utility model discloses a glass cleaning device includes: prewetting mechanism, cleaning mechanism and air dry mechanism, prewetting mechanism is equipped with first supply module and first discharge mechanism, first supply mechanism is used for supplying prewetting material and energy, first discharge module is used for discharging prewetting waste liquid, first supply mechanism and first discharge mechanism are located in the first ditch of prewetting mechanism one side, cleaning mechanism is equipped with second supply mechanism and second discharge mechanism, second supply mechanism is used for supplying cleaning material and energy, second discharge mechanism is used for discharging cleaning waste liquid, second supply mechanism and second discharge mechanism are located in the second ditch of cleaning mechanism one side, air dry mechanism is equipped with third supply mechanism and third discharge mechanism, third supply mechanism is used for supplying air dry gas and energy, third discharge mechanism is used for discharging air dry waste gas, third supply mechanism and third discharge mechanism are located in the third ditch of air dry mechanism one side. The device carries out reasonable planning to complex power supply system space, and high -efficient utilization production workshop area, avoids the interference above ground to equipment and operation, and maintenance is simple, and the concealment is strong, and appearance is neat, is favorable to guarantee that the production site environment is neat and hygienic, and the stable power transmission meets the equipment use while guaranteeing the safety of equipment.
[0021] Other features and advantages of the embodiments of the utility model will be described in detail in the following specific embodiment part. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings are included to provide a further understanding of the embodiments of the utility model, and constitute a part of the specification, and are used to explain the embodiments of the utility model together with the following specific embodiment, but do not constitute the limitation to the embodiments of the utility model. In the drawings:
[0023] Figure 1 It is a kind of glass cleaning device of the utility model's schematic diagram;
[0024] Figure 2 It is the layout schematic diagram of photovoltaic glass cleaning process power system of the embodiment.
[0025] EXPLANATION OF DRAWINGS
[0026] 100-glass cleaning device;
[0027] 101-prewetting mechanism;
[0028] 102-cleaning mechanism;
[0029] 103-air dry mechanism;
[0030] 1-cleaning machine;
[0031] 2-power main ditch;
[0032] 3-separating frame;
[0033] 4 - power auxiliary trench;
[0034] 5 - drain pipe;
[0035] 6 - cleaning liquid tank;
[0036] 7 - process wastewater tank;
[0037] 8 - cleaning wastewater tank;
[0038] 9 - pure water station;
[0039] 10 - drainage ditch;
[0040] 11 - steel cover plate;
[0041] 12 - vacuum pump station. DETAILED DESCRIPTION
[0042] The specific embodiments of the embodiments of the utility model are described in detail below in combination with the drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model.
[0043] It should be noted that the acquisition, transmission, storage, use, processing and the like of data in the technical scheme of the present application comply with the relevant provisions of national laws and regulations. In the embodiments of the present application, some industry existing schemes such as software, components, models and the like may be mentioned, which should be considered as exemplary, and the purpose is only to illustrate the feasibility of the implementation of the technical scheme of the present application, but it does not mean that the applicant has or will necessarily use the scheme.
[0044] Figure 1 is a schematic view of a glass cleaning device of the utility model, as Figure 1 shown, the glass cleaning device 100 of the utility model comprises a pre-wetting mechanism 101, a cleaning mechanism 102 and an air drying mechanism 103.
[0045] The pre-wetting mechanism 101 is provided with a first supply module and a first discharge mechanism, the first supply mechanism is used to supply pre-wetting material and energy, and the first discharge module is used to discharge pre-wetting waste liquid, and the first supply mechanism and the first discharge mechanism are arranged in the first trench on one side of the pre-wetting mechanism 101.
[0046] The pre-wetting mechanism 101 is arranged at the entrance of the glass cleaning device, and is used for pre-wetting cleaning of the to-be-cleaned object (such as glass). For example, the pre-wetting mechanism 101 is also provided with a sprayer, and the to-be-cleaned object is high-pressure sprayed by the sprayer to remove most of the contaminants on the surface of the to-be-cleaned object.
[0047] The first supply module and the first discharge mechanism are arranged in the ditch below the pre-wetting mechanism 101, and a partition frame is fixed in the ditch to separate and stack the pipelines. A steel cover plate is arranged on the surface of the ditch, and the height of the steel cover plate is not higher than the ground to ensure the smoothness of the passing personnel and vehicles. The first supply module and the first discharge mechanism are separated and do not affect each other.
[0048] The cleaning mechanism 102 is provided with a second supply mechanism and a second discharge mechanism. The second supply mechanism is used for supplying cleaning materials and energy, and the second discharge mechanism is used for discharging cleaning waste liquid. The second supply mechanism and the second discharge mechanism are arranged in a second ditch on one side of the cleaning mechanism 102.
[0049] The cleaning mechanism 102 is arranged in the cleaning chamber of the glass cleaning device, and is used for more detailed cleaning of the to-be-cleaned objects. Specifically, the cleaning mechanism 102 includes at least two groups of cleaning devices arranged on both sides of the cleaning chamber and symmetrically arranged. The cleaning device can be a rotating cleaning brush or a cleaning sponge, which is used for friction cleaning of the to-be-cleaned objects.
[0050] The second supply module and the second discharge mechanism are arranged in the ditch below the cleaning mechanism 102. The second supply module and the second discharge mechanism are separated and do not affect each other. The first supply mechanism and the second supply mechanism each include a pure water station and a cleaning liquid tank.
[0051] The air drying mechanism 103 is provided with a third supply mechanism and a third discharge mechanism. The third supply mechanism is used for supplying air drying gas and energy, and the third discharge mechanism is used for discharging air drying waste gas. The third supply mechanism and the third discharge mechanism are arranged in a third ditch on one side of the air drying mechanism 103.
[0052] Specifically, the third supply mechanism includes a vacuum pump station for providing air drying gas. The air drying mechanism 103 is arranged at the outlet of the glass cleaning device, and is used for air drying the to-be-cleaned objects (glass coming out of the cleaning chamber) according to the air drying gas. The air drying gas can be heated gas, which is more conducive to the air drying operation.
[0053] According to a specific embodiment, the first ditch, the second ditch and the third ditch are each provided with a slope for drainage and air exhaust. A partition plate is arranged between any two of the first ditch, the second ditch and the third ditch. A cover plate is arranged on the surface of the first ditch, the second ditch and the third ditch.
[0054] The first ditch, the second ditch and the third ditch are provided with pipelines for transmitting materials and discharging waste.
[0055] The device also includes a recovery structure in communication with the first, second and third discharge mechanisms.
[0056] According to a specific embodiment, the utility model provides a kind of layout method of glass cleaning procedure power system, as shown in Figure 2 As shown, the photovoltaic glass cleaning procedure is designed with production area, passage area and kinetic energy area according to process and kinetic energy demand, and realizes zoned management through zoned construction.
[0057] Among them, production area and kinetic energy area are transported by power main ditch 2, and production area is arranged with two cleaning machines 1 according to the requirement of production capacity. On the non-personnel operation side of the equipment, power auxiliary ditch 4 is arranged below the ground to layout the power pipeline of the equipment. The separation frame 3 is fixed in the ditch to separate and stack the pipeline, and the steel cover plate 11 is laid on the surface. The laid ditch is not higher than the ground to ensure the smoothness of passing personnel and vehicles.
[0058] The power ditch passes through the passage area from the cleaning area, and the drain pipe 5 reaches the power area, where the vacuum pump station 12, the pure water station 9, the recovery wastewater pool (the process wastewater pool 7 and the cleaning wastewater pool 8 and the cleaning liquid tank 6 are arranged. They are responsible for supplying pure water, vacuum and cleaning liquid used by the equipment, and receiving wastewater and waste gas generated by the equipment to the process wastewater pool 7, the cleaning wastewater pool 8 and the waste gas recovery pipe. The ground of the pure water station 9 is also provided with a drainage ditch 10, which has a certain slope to ensure smooth drainage, and the surface is paved with a steel cover plate 11 to ensure the flatness and neatness of the ground.
[0059] The kinetic energy of the utility model is mainly produced in the kinetic energy area including pure water, vacuum and cleaning liquid. The quality of the kinetic energy produced by this method is stable. The kinetic energy enters the ditch through the pipe, then passes through the passage area to enter the production area to enter the power auxiliary ditch, and finally reaches the rear of the equipment to be drawn out of the ground for pipe connection of the equipment. The waste liquid and wastewater generated by the glass cleaning device are drawn out of the equipment and into the ditch, and are transported to the corresponding wastewater pool and waste gas pipe in the power area through the power main ditch. The ditch has a certain slope to facilitate drainage, and has a partition plate and a steel cover plate on the surface. In addition to the above kinetic energy, the compressed air required by the cleaning system and the power pipeline can also be connected from the connection point to be piped and transported to the use position of the equipment through the ditch.
[0060] On the other hand, the utility model also provides a glass cleaning system, which comprises the above-mentioned glass cleaning device and a central control machine, and the central control machine is in communication connection with the glass cleaning device and is used for controlling the glass cleaning device. The system guarantees the safe cleaning of glass.
[0061] This utility model discloses a glass cleaning device comprising: a pre-wetting mechanism, a cleaning mechanism, and a drying mechanism. The pre-wetting mechanism includes a first supply module and a first discharge mechanism. The first supply module supplies pre-wetting materials and energy, and the first discharge module discharges pre-wetting waste liquid. The first supply module and the first discharge mechanism are located in a first trench on one side of the pre-wetting mechanism. The cleaning mechanism includes a second supply mechanism and a second discharge mechanism. The second supply mechanism supplies cleaning materials and energy, and the second discharge mechanism discharges cleaning waste liquid. The second supply mechanism and the second discharge mechanism are located in a second trench on one side of the cleaning mechanism. The drying mechanism includes a third supply mechanism and a third discharge mechanism. The third supply mechanism supplies drying gas and energy, and the third discharge mechanism discharges drying waste gas. The third supply mechanism and the third discharge mechanism are located in a third trench on one side of the drying mechanism. This device rationally plans the space of a complex power supply system, efficiently utilizes the production workshop area, avoids interference from above ground on equipment and operation, is simple to maintain, highly concealed, has a neat appearance, helps ensure a clean and hygienic production environment, provides stable power transmission, and meets equipment usage requirements while ensuring equipment safety.
[0062] The optional embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present utility model, various simple modifications can be made to the technical solutions of the present utility model, and these simple modifications all fall within the protection scope of the present utility model.
[0063] It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the various possible combinations will not be described separately in this embodiment.
[0064] Those skilled in the art will understand that all or part of the steps in the methods of the above embodiments can be implemented by a program instructing related hardware. This program is stored in a storage medium and includes several instructions to cause a microcontroller, chip, or processor to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as a USB flash drive, a portable hard drive, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disk.
[0065] The above are merely embodiments of this application and are not intended to limit the scope of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of the claims of this application.
Claims
1. A glass cleaning device, characterized by, The device comprises: a pre-wetting mechanism, a cleaning mechanism and a air-drying mechanism; the pre-wetting mechanism is provided with a first supply mechanism and a first discharge mechanism, the first supply mechanism is used for supplying pre-wetting material and energy, the first discharge mechanism is used for discharging pre-wetting waste liquid, the first supply mechanism and the first discharge mechanism are arranged in a first trench on one side of the pre-wetting mechanism; the cleaning mechanism is provided with a second supply mechanism and a second discharge mechanism, the second supply mechanism is used for supplying cleaning material and energy, the second discharge mechanism is used for discharging cleaning waste liquid, the second supply mechanism and the second discharge mechanism are arranged in a second trench on one side of the cleaning mechanism; the air-drying mechanism is provided with a third supply mechanism and a third discharge mechanism, the third supply mechanism is used for supplying air-drying gas and energy, the third discharge mechanism is used for discharging air-drying waste gas, the third supply mechanism and the third discharge mechanism are arranged in a third trench on one side of the air-drying mechanism.
2. The glass cleaning device according to claim 1, wherein the first trench, the second trench and the third trench are all provided with a slope for draining water and air.
3. The glass cleaning device according to claim 1, wherein any two of the first trench, the second trench and the third trench are provided with a partition plate; the surface of the first trench, the second trench and the third trench is provided with a cover plate.
4. The glass cleaning device according to claim 1, wherein the first trench, the second trench and the third trench are provided with pipelines for transmitting materials and discharging waste.
5. The glass cleaning device of claim 1, wherein, The device further comprises: a recovery mechanism in communication with the first discharge mechanism, the second discharge mechanism and the third discharge mechanism.
6. The glass cleaning device according to claim 5, wherein the recovery mechanism comprises a waste water pool for recovering pre-wetting waste liquid and cleaning waste liquid, and a cleaning tank for recovering air-drying waste gas.
7. The glass cleaning device according to claim 1, wherein the pre-wetting mechanism is further provided with a sprayer.
8. The glass cleaning device according to claim 1, wherein the first supply mechanism and the second supply mechanism both comprise a pure water station and a cleaning liquid tank.
9. The glass cleaning device according to claim 1, wherein the third supply mechanism comprises a vacuum pump station for providing air-drying gas.
10. A glass cleaning system characterized by, The system comprises the glass cleaning device according to any one of claims 1-9 and a central control machine, the central control machine is in communication connection with the glass cleaning device, and is used for controlling the glass cleaning device.