Universal bending and shaping equipment

Abstract

The utility model discloses a universal type bending and shaping device which comprises a roller bending module, a shaping module, material pulling modules and a support, a material guiding channel is arranged on the support, the material pulling modules are arranged at the two ends of the material guiding channel respectively, the roller bending module comprises a transverse air cylinder, a connecting block, a roller and a first support, the first support is installed on the support, and the connecting block is arranged on the transverse air cylinder. The transverse air cylinder is connected to the first support, the connecting block is connected with the transverse air cylinder, the rolling wheel is rotatably installed on the connecting block, the transverse air cylinder can drive the rolling wheel to move towards the material guiding channel through the connecting block, the shaping module comprises a longitudinal air cylinder, a pressing block and a second support, the second support is installed on the support, the longitudinal air cylinder is connected to the second support, and the pressing block is connected to the longitudinal air cylinder. The pressing block is connected with the longitudinal air cylinder and located above the material guiding channel. The rolling wheel bending module can bend the protrusions on the waste material belt, can be matched with bending of the protrusions of different shapes, and can be pressed on the waste material belt through a pressing block of the shaping module, so that the waste material belt is flatter, and follow-up recycling and reusing are facilitated.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of bending equipment design, especially to a universal bending and shaping equipment. BACKGROUND

[0002] Many products are provided on a material belt when produced, and then need to be taken out from the material belt through cutting or punching and other processing, and the part of the material belt connected with the material belt after the product is taken out will present a certain protrusion under stress during processing, and in order to recycle and reuse the material belt, the protrusion on the material belt usually needs to be bent.

[0003] Since the stress of different positions of the material belt during processing is different, the shape of the protrusion thereon is indefinite, and if a common punch bending machine is used for bending, problems such as the punch position being unable to correspond to the protrusion position or the protrusion being excessively punched locally are likely to occur, and the bending effect is unstable, therefore, manual bending is now mostly used, but the degree of automation of manual bending is low, the efficiency is low, and the market competitiveness is weak. SUMMARY

[0004] The utility model aims to provide a universal bending and shaping equipment which can solve one or more of the above problems.

[0005] According to one aspect of the utility model, a universal bending and shaping equipment is provided, which comprises a roller bending module, a shaping module, a material pulling module and a support,

[0006] The support is provided with a material guide channel, and the material pulling module is arranged at both ends of the material guide channel,

[0007] The roller bending module comprises a horizontal cylinder, a connecting block, a roller and a first support, the first support is installed on the support, the horizontal cylinder is connected to the first support, the connecting block is connected to the horizontal cylinder, the roller is rotatably installed on the connecting block, and the horizontal cylinder can drive the roller to move towards the material guide channel through the connecting block,

[0008] The shaping module comprises a vertical cylinder, a pressing block and a second support, the second support is installed on the support, the vertical cylinder is connected to the second support, the pressing block is connected to the vertical cylinder, and the pressing block is located above the material guide channel.

[0009] The utility model discloses an advantageous effect is: in the utility model, the material guide way both ends's pull material module can pass through the waste material belt, make the waste material belt can pass through the material guide way, and in the waste material belt passes through the material guide way process, the bending mould group can pass through the roller to the convex on waste material belt and bend, because it is through the roller bending, it can adapt the bending of different shape's convex, and the force range is wide when bending, and the uniformity is good, and the bending effect is stable, and after the convex is bent, still can be pressed on the waste material belt through the pressure block of shaping mould group, further reduce the convex height after processing, make the convex and waste material belt main part more present flat, so that subsequent can better process recycling.

[0010] In some embodiments, the pull material module includes a support, a first supporting plate, a second supporting plate, a rotating roller, an auxiliary roller, a first guide wheel, a second guide wheel, a motor and an adjusting mechanism, the first supporting plate and the second supporting plate are respectively connected with two sides of the support, the motor is connected with the rotating roller, the adjusting mechanism is installed on the support and connected with the auxiliary roller, the first guide wheel is installed on the rotating roller, the second guide wheel is installed on the auxiliary roller, and the first guide wheel and the second guide wheel are oppositely arranged. The motor can drive the rotating roller to rotate, so that the waste material belt can be pulled to pass between the first guide wheel and the second guide wheel, realizing the conveying of the waste material belt.

[0011] In some embodiments, the adjusting mechanism includes a shaft, a swing piece, a cylinder and an elastic mechanism, the shaft and the cylinder are both installed on the support, the swing piece is rotatably installed on the shaft, two sides of the swing piece are respectively provided with a first arm and a second arm, the first arm is connected with the cylinder, the second arm is connected with the elastic mechanism, and the swing piece is connected with the auxiliary roller. Therefore, the cylinder can drive the first arm to move to adjust the height of the second arm, thereby adjusting the height of the auxiliary roller, and finally adjusting the distance between the first guide wheel and the second guide wheel to match the use of waste material belts with different thicknesses.

[0012] In some embodiments, the elastic mechanism includes a first spring and a first screw, the first screw is installed on the support, one end of the first spring is connected with the first screw, and the other end is connected with the second arm. The setting of the first spring can make the swing piece have a certain activity, so that the waste material belt at different positions between the first guide wheel and the second guide wheel can still be effectively conveyed even if there is a certain thickness change.

[0013] In some embodiments, the utility model also includes a height limiting block and a third support, the third support is installed on the bracket, and the third support is arranged above the material guide way. The setting of the height limiting block can facilitate limiting the height of the waste material belt after bending and shaping, so as to ensure that the height of the finally output waste material belt can meet the demand.

[0014] In some embodiments, the utility model also includes limit high block and third support, third support is installed on support, limit high block is connected with third support, limit high block is located above guide way.

[0015] In some embodiments, the utility model also includes waste module, waste module includes conveying motor, motor base, conveying roller, connecting plate, support base and guide block, motor base is connected with connecting plate, conveying motor is installed on motor base and is connected with conveying roller, support base is connected on connecting plate, guide block is installed on support base, conveying roller can be around waste material belt, waste material belt can pass through guide block and extend to the place of pulling material module. Conveying motor can drive conveying roller to rotate, so that waste material belt moves, so that waste material belt can be continuously conveyed through guide block and enter into pulling material module.

[0016] In some embodiments, waste module includes guide roller, first shaft, second shaft, swing block, guide wheel, second spring, second screw and guide seat, guide seat is installed on connecting plate, first shaft is installed on guide seat, one end of swing block is rotatably connected to fixed shaft, the other end is connected with one end of second spring, second screw is installed on guide seat and is connected with the other end of second spring, second shaft is connected with swing block, guide wheel is installed on second shaft, guide roller is rotatably installed on guide seat, waste material belt can pass through between guide wheel and guide roller. Thus, guide wheel and guide roller can guide the movement of waste material belt before inputting into pulling material module, further ensure that waste material belt can effectively enter into pulling material module. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the universal bending and shaping equipment of one embodiment of the utility model.

[0018] Figure 2 It is a structure schematic view of the universal bending and shaping equipment of one embodiment of the utility model without setting waste module.

[0019] Figure 3 It is a structure schematic view of the roller bending module of the universal bending and shaping equipment of one embodiment of the utility model.

[0020] Figure 4 It is a structure schematic view of the shaping module of the universal bending and shaping equipment of one embodiment of the utility model.

[0021] Figure 5 It is a structure schematic view of the pulling material module of the universal bending and shaping equipment of one embodiment of the utility model.

[0022] Figure 6 Figure 1 is a structural schematic view of the pulling material module of the universal bending and shaping equipment according to an embodiment of the present application.

[0023] Figure 7 Figure 2 is a structural schematic view of the waste discharging module of the universal bending and shaping equipment according to an embodiment of the present application.

[0024] In the figure: 1. roller bending module, 2. shaping module, 3. pulling material module, 4. support, 5. limiting block, 6. height limiting block, 7. third support, 8. waste discharging module, 41. material guiding channel, 11. horizontal air cylinder, 12. connecting block, 13. roller, 14. first support, 21. vertical air cylinder, 22. pressing block, 23. second support, 31. support, 32. first supporting plate, 33. second supporting plate, 34. rotating roller, 35. auxiliary roller, 36. first guide wheel, 37. second guide wheel, 38. motor, 39. adjusting mechanism, 391. shaft, 392. swing piece, 393. air cylinder, 394. elastic mechanism, 3941. first spring, 3942. first screw, 81. conveying motor, 82. motor base, 83. conveying roller, 84. connecting plate, 85. supporting base, 86. guide block, 87. guide roller, 88. first shaft, 89. second shaft, 810. swing block, 820. guide wheel, 830. second spring, 840. second screw, 850. material guiding base, 100. machine frame. DETAILED DESCRIPTION

[0025] The present application will be further described in detail below with reference to the accompanying drawings.

[0026] Reference Figures 1-7 The universal bending and shaping equipment according to the present application comprises a roller bending module 1, a shaping module 2, a pulling material module 3 and a support 4.

[0027] The support 4 is provided with a material guiding channel 41, and the universal bending and shaping equipment further comprises limiting blocks 5. The limiting blocks 5 are a plurality of, and are all fixedly installed on the support 4 through bolts. The limiting blocks 5 are arranged on both sides of the material guiding channel 41. The width of the material guiding channel 41 matches the width of the waste material belt to be processed, so that the waste material belt can be limited by the limiting blocks 5 when passing through the material guiding channel 41 to reduce the moving deviation.

[0028] The roller bending module 1 comprises a transverse cylinder 11, a connecting block 12, a roller 13 and a first support 14. The first support 14 is fixedly installed on the support 4 by bolts, the cylinder body of the transverse cylinder 11 is fixedly connected to the first support 14 by screws, the piston rod of the transverse cylinder 11 is fixedly connected to the connecting block 12 by screws, the roller 13 is rotatably installed on the connecting block 12 by bearings, and the roller 13 is located on one side of the material guide channel 41. The transverse cylinder 11 can drive the roller 13 to move towards the material guide channel 41 through the connecting block 12, so that the roller 13 moves into the material guide channel 41.

[0029] The shaping module 2 comprises a longitudinal cylinder 21, a pressing block 22 and a second support 23. The second support 23 is fixedly installed on the support 4 by bolts, the cylinder body of the longitudinal cylinder 21 is fixedly connected to the second support 23 by screws, and the pressing block 22 is connected to the piston rod of the longitudinal cylinder 21, so that the longitudinal cylinder 21 can drive the pressing block 22 to move up and down. The pressing block 22 is located above the material guide channel 41.

[0030] The roller bending module 1 and the shaping module 2 can be multiple. In this embodiment, the roller bending module 1 and the shaping module 2 are preferably two. The roller bending module 1 and the shaping module 2 are arranged staggered on the support 4, and the two roller bending modules 1 are arranged on the two sides of the material guide channel 41, and the two shaping modules 2 are also arranged on the two sides of the material guide channel 41.

[0031] The material guide channel 41 is provided with a material pulling module 3 at each end. The material pulling module 3 comprises a support 31, a first supporting plate 32, a second supporting plate 33, a rotating roller 34, an auxiliary roller 35, a first guide wheel 36, a second guide wheel 37, a motor 38 and an adjusting mechanism 39. The first supporting plate 32 and the second supporting plate 33 are respectively connected to the two sides of the support 31 by screws, the body of the motor 38 is fixedly installed on the support 31 by screws, and the output shaft of the motor 38 is connected to the rotating roller 34, so that the motor 38 can drive the rotating roller 34 to rotate.

[0032] The adjusting mechanism 39 comprises a shaft 391, a swing piece 392, a cylinder 393 and an elastic mechanism 394. The shaft 391 is fixedly installed on the support 391 by screws, the cylinder body of the cylinder 393 is fixedly installed on the support 391 by screws, the swing piece 392 is sleeved on the shaft 391 by bearings, i.e. the swing piece 392 is rotatably installed on the shaft 391, the two sides of the swing piece 392 are respectively provided with a first arm and a second arm, and the piston rod of the cylinder 393 is hingedly connected to the first arm.

[0033] The elastic mechanism 394 comprises a first spring 3941 and a first screw 3942. The first screw 3942 is fixedly installed on the support 391 by thread cooperation, one end of the first spring 3941 is connected to the first screw 3942, and the other end of the first spring 3941 is fixedly connected to the second arm.

[0034] And in each pulling module 3, the adjusting mechanism 39 can be preferably two, the two ends of the auxiliary roller 35 are respectively embedded in the swing pieces 392 on the two adjusting mechanisms 39 through bearings, so that the auxiliary roller 35 can rotate relative to the swing pieces 392, and can also move with the swing of the swing pieces 392.

[0035] The first guide wheel 36 is fixedly sleeved on the rotating roller 34, the second guide wheel 37 is fixedly sleeved on the auxiliary roller 35, and the first guide wheel 36 and the second guide wheel 37 are oppositely arranged, and a gap is left between the first guide wheel 36 and the second guide wheel 37 for conveying the waste material belt, and the gap is flush with the top surface of the first supporting plate 32 and the second supporting plate 33.

[0036] In addition, the swing pieces 392 can be driven by the driving cylinder 393 to swing, so as to adjust the height of the auxiliary roller 35, adjust the size of the gap between the first guide wheel 36 and the second guide wheel 37, and facilitate the use of waste material belts of different thicknesses. At the same time, due to the arrangement of the elastic mechanism 394, the gap between the first guide wheel 36 and the second guide wheel 37 can be changed to effectively adapt to the height change of the waste material belt at each position due to the elastic action of the first spring 3941.

[0037] The universal bending and shaping equipment also comprises a height limiting block 6 and a third support 7, wherein the height limiting block 6 and the third support 7 can be multiple, all the third supports 7 are installed on the support 4 through screws, and multiple height limiting blocks 6 are installed on the multiple third supports 7 one by one through bolts, and the height limiting block 6 is arranged above the material guide channel 41. The distance from the height limiting block 6 to the material guide channel 41 can match the height of the waste material belt after bending and shaping, so that the waste material belt after bending and shaping can effectively pass below the height limiting block 6.

[0038] The universal bending and shaping equipment also comprises a waste discharge module 8. The waste discharge module 8 can be preferably two, wherein in each waste discharge module 8, the waste discharge module 8 comprises a conveying motor 81, a motor seat 82, a conveying roller 83, a connecting plate 84, a supporting seat 85 and a guide block 86. The connecting plates 84 of the two waste discharge modules 8 can be the same connecting plate 84. The universal bending and shaping equipment can also comprise a rack 100, and the connecting plate 84 and the support 4 are fixedly connected to the rack 100 through screws. Moreover, one of the supports 31 of the two pulling modules 3 of the support 4 is fixedly installed on the support 4 through screws, and the other is fixedly installed on the connecting plate 84 close to the waste discharge module 8.

[0039] The motor base 82 is fixedly connected with the bottom of the connecting plate 84 by screws, the body of the conveying motor 81 is fixedly installed on the motor base 82 by screws, the output shaft of the conveying motor 81 is connected with the conveying roller 83, so that the conveying motor 81 can drive the conveying roller 83 to rotate, the supporting seat 85 is fixedly connected on the top of the connecting plate 84 by bolts, and the guide block 86 is fixedly installed on the supporting seat 85 by screws. The conveying roller 83 is provided with a waste material belt, one end of the waste material belt is led out from the conveying roller 83, passes through the connecting plate 84 and the supporting seat 85, passes through the guide block 86, and extends to the material pulling module 3 arranged on the connecting plate 84.

[0040] One of the waste discharge modules 8 comprises a guide roller 87, a first shaft 88, a second shaft 89, a swing block 810, a guide wheel 820, a second spring 830, a second screw 840 and a guide seat 850. The guide seat 850 is installed on the connecting plate 84 by screws, and the first shaft 88 is fixedly installed on the guide seat 850.

[0041] The swing block 810, the second spring 830 and the second screw 840 are preferably two, one end of the two swing blocks 810 is rotatably sleeved on two ends of the first shaft 88 respectively, the other end of the two swing blocks 810 is fixedly connected with one end of the two second springs 830 respectively, the two second screws 840 are fixedly installed on the guide seat 850 by thread cooperation, and the other end of the two second springs 830 is fixedly connected with the two second screws 840 respectively.

[0042] The two ends of the second shaft 89 are connected with the two swing blocks 810 through bearings respectively, the guide wheel 820 is fixedly sleeved on the second shaft 89, and the guide roller 87 is rotatably installed on the guide seat 850 through bearings. The guide wheel 820 and the guide roller 87 are provided with a gap, one end of the waste material belt led out from the conveying roller 83 can pass through the gap between the guide wheel 820 and the guide roller 87 after passing through the connecting plate 84 and the supporting seat 85, and then pass through the guide block 86 to extend to the material pulling module 3 arranged on the connecting plate 84.

[0043] The universal bending and shaping equipment, the waste material belt to be bent and shaped can be discharged into the material pulling module 3 arranged on the connecting plate 84 through the waste discharge module 8. Specifically, the conveying motor 81 can drive the conveying roller 83 to rotate, so that the waste material belt wound on the conveying roller 83 can be sent out and extend to the material pulling module 3 arranged on the connecting plate 84 through the guide block 86. In addition, in order to further improve the stability of the waste material belt entering the material pulling module 3, the waste material belt can pass through the gap between the guide wheel 820 and the guide roller 87 before passing through the guide block 86, so as to guide the movement of the waste material belt.

[0044] And the waste material belt in the pull material module 3 on the connecting plate 12, in the pull material module 3, under the work of the motor 38, the rotating roller 34 can rotate, the first guide pulley 36 arranged on the rotating roller 34 can rotate, the first guide pulley 36 can drive the waste material belt to move, so that the waste material belt can enter the guide channel 41 after passing through the gap between the first guide pulley 36 and the second guide pulley 37.

[0045] And under the work of the motor 38, the waste material belt can pass through the guide channel 41, and during the waste material belt passing through the guide channel 41, the roller bending module 1 can bend the protrusions on the waste material belt, specifically, the transverse cylinder 11 can drive the roller 13 to move through the connecting block 12, so that the roller 13 rolls on the surface of the waste material belt to realize the bending of the protrusions, and after the roller bending module 1 bends the protrusions on the waste material belt, the shaping module 2 can also shape the waste material belt, specifically, the longitudinal cylinder 21 can drive the pressing block 22 to move downward to press on the waste material belt, further reducing the height of the protrusions after processing, so that the protrusions and the main body of the waste material belt are more flat, realizing shaping.

[0046] Finally, after the waste material belt moves to the pull material module 3 on the support 4, in the pull material module 3, under the work of the motor 38, the rotating roller 34 can rotate, the first guide pulley 36 arranged on the rotating roller 34 can rotate, the first guide pulley 36 can drive the waste material belt to move, so that the waste material belt can enter after passing through the gap between the first guide pulley 36 and the second guide pulley 37, and then be sent out, so as to be used for subsequent processing.

[0047] The above only describes some embodiments of the present application. For those skilled in the art, without departing from the inventive concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application.

Claims

1. A universal bending and straightening apparatus, characterized by, The device comprises a roller bending module, a shaping module, a pulling material module and a support, The support is provided with a material guide channel, and the two ends of the material guide channel are respectively provided with the pulling material module, The roller bending module comprises a transverse cylinder, a connecting block, a roller and a first support, the first support is installed on the support, the transverse cylinder is connected to the first support, the connecting block is connected to the transverse cylinder, and the roller is rotatably installed on the connecting block, and the transverse cylinder can drive the roller to move towards the material guide channel through the connecting block, The shaping module comprises a longitudinal cylinder, a pressing block and a second support, the second support is installed on the support, the longitudinal cylinder is connected to the second support, the pressing block is connected to the longitudinal cylinder, and the pressing block is located above the material guide channel.

2. The universal bending and shaping apparatus of claim 1, wherein, The pulling material module comprises a support, a first supporting plate, a second supporting plate, a rotating roller, an auxiliary roller, a first guide wheel, a second guide wheel, a motor and an adjusting mechanism, the first supporting plate and the second supporting plate are respectively connected to the two sides of the support, the motor is connected to the rotating roller, the adjusting mechanism is installed on the support and connected to the auxiliary roller, the first guide wheel is installed on the rotating roller, the second guide wheel is installed on the auxiliary roller, and the first guide wheel and the second guide wheel are oppositely arranged.

3. The universal bending and shaping device of claim 2, wherein, The adjusting mechanism comprises a shaft, a swing piece, a cylinder and an elastic mechanism, the shaft and the cylinder are installed on the support, the swing piece is rotatably installed on the shaft, the two sides of the swing piece are respectively provided with a first arm and a second arm, the first arm is connected to the cylinder, the second arm is connected to the elastic mechanism, and the swing piece is connected to the auxiliary roller.

4. The universal bending and shaping device of claim 3, wherein, The elastic mechanism comprises a first spring and a first screw, the first screw is installed on the support, one end of the first spring is connected to the first screw, and the other end of the first spring is connected to the second arm.

5. The universal bending and shaping device of claim 1, wherein, The device comprises a height limiting block and a third support, the third support is installed on the support, the height limiting block is connected to the third support, and the height limiting block is arranged above the material guide channel.

6. The universal bending and shaping device of claim 1, wherein, The device comprises a limiting block, the limiting block is installed on the support, and the limiting block is arranged on the two sides of the material guide channel.

7. The universal bending and shaping device of claim 1, wherein, The device comprises a waste discharge module, the waste discharge module comprises a conveying motor, a motor seat, a conveying roller, a connecting plate, a supporting seat and a guide block, the motor seat is connected to the connecting plate, the conveying motor is installed on the motor seat and connected to the conveying roller, the supporting seat is connected to the connecting plate, the guide block is installed on the supporting seat, the conveying roller can be wound with a waste belt, the waste belt can pass through the guide block and extend to the pulling material module.

8. The universal bending and shaping device of claim 7, wherein, The waste discharge module comprises a guide roller, a first shaft, a second shaft, a swing block, a guide wheel, a second spring, a second screw and a material guide seat, the material guide seat is installed on the connecting plate, the first shaft is installed on the material guide seat, one end of the swing block is rotatably connected to the first shaft, the other end of the swing block is connected to one end of the second spring, the second screw is installed on the material guide seat and connected to the other end of the second spring, the second shaft is connected to the swing block, the guide wheel is installed on the second shaft, the guide roller is rotatably installed on the material guide seat, and the waste belt can pass through the guide wheel and the guide roller.

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