Spring shearing device
By combining hydraulic and pneumatic push rods with a limit insert and a semi-circular limit cover, the problems of spring jumping and low efficiency in the spring shearing device are solved, achieving efficient one-time cutting of the spring.
Patent Information
- Application Number
- CN202423223798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing spring shearing devices are prone to spring jumping out during the shearing process, and require multiple cuts, resulting in low shearing efficiency.
The system employs hydraulic and pneumatic push rods in conjunction with a limiting insert and a semi-circular limiting cover to wrap the spring and cut it off in one go with a blade, preventing the spring from flying off and improving cutting efficiency.
This achieves efficient one-time cutting of the spring, preventing it from flying off and improving cutting efficiency.
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Figure CN223733732U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to shearing equipment technical field, concretely relates to a spring shearing device. BACKGROUND
[0002] Spring is a kind of mechanical part using elasticity to work.
[0003] The waste spring on the market needs to be cut off when being recycled, which reduces the occupied space of spring and is beneficial to the reuse of spring.
[0004] However, the existing spring shearing device is overloaded in spring cutting, and the spring material is easy to jump during the shearing process due to the elasticity of the spring. Moreover, the existing spring shearing device needs to cut the spring multiple times for disassembly, which is inefficient. Therefore, we propose a spring shearing device. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a spring shearing device to solve the above problems in the art.
[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a spring shearing device, comprising a machining table, a hydraulic push rod is fixedly arranged at one end of the top of the machining table, a first fixed disc is fixedly arranged on the output shaft of the hydraulic push rod, a second fixed disc is arranged on one side of the first fixed disc, a limiting plug is fixedly arranged at the central position of the outer wall of one side of the second fixed disc, a cutter is fixedly arranged on the top outer wall of the limiting plug through welding, a positioning block is fixedly arranged at one end of the top of the machining table away from the hydraulic push rod, a sliding hole is formed in the outer wall of the positioning block, two positioning plates are fixedly arranged on the top outer wall of the machining table, the two positioning plates are located on one side of the sliding hole on the top of the machining table, mounting holes are formed in the outer walls of the two positioning plates, pneumatic push rods are fixedly arranged in the inner walls of the two mounting holes, and semicircular limiting covers are fixedly arranged on the output ends of the two pneumatic push rods.
[0007] Preferably, first fixed holes are formed in the outer wall of the first fixed disc at equal distances, second fixed holes are formed in the outer wall of the second fixed disc at equal distances, and bolts are matched with the inner walls of the first fixed holes and the second fixed holes, so that the second fixed disc can be fixed on one side of the first fixed disc through the bolts, and the second fixed disc arranged on one side of the first fixed disc can be easily disassembled.
[0008] Preferably, the central axis of the limiting plug and the sliding hole is located on the same straight line, and the outer wall of the limiting plug is slidably connected with the inner wall of the sliding hole, so that one end of the limiting plug can be inserted into the inner wall of the sliding hole.
[0009] Preferably, the outer wall of the two half-arc limit covers away from each other is fixedly provided with a guide rod, the outer wall of the two positioning plates is provided with two guide holes, the outer wall of the guide rod is slidably connected with the inner wall of the guide hole, the inner wall of the two half-arc limit covers is bonded with a rubber pad, the top of the two half-arc limit covers is provided with a sliding groove after being folded, and the sliding groove is in clearance fit with the outer wall of the cutter, so that the cutter can be conveniently moved to one side of the positioning block between the two half-arc limit covers.
[0010] Preferably, the outer wall of the top of the processing table is provided with a blanking port, the blanking port is located at the bottom of the two half-arc limit covers, and a collecting container is arranged at the bottom of the blanking port, so that the cut spring can be conveniently dropped into the container through the blanking port.
[0011] Preferably, the bottom of the processing table is fixedly provided with an L-shaped support plate, the outer wall of the L-shaped support plate is provided with a third fixing hole, and the inner wall of the third fixing hole is provided with a matching fixing bolt, so that the fixing bolt can be fixed at a specified position by penetrating through the inner wall of the third fixing hole, and the utility model is convenient to fix.
[0012] In the above technical scheme, the technical effects and advantages of the utility model are provided:
[0013] By inserting the spring on the outer wall of the limiting plug rod, the output shaft of the hydraulic push rod drives one end of the limiting plug rod to move into the inner wall of the sliding hole, and the output shaft of the pneumatic push rod pushes the two half-arc limit covers to the two sides of the spring, so that the spring is wrapped in the inner wall of the two half-arc limit covers, and the spring can be prevented from bouncing during the shearing process.
[0014] By continuously pushing the output shaft of the hydraulic push rod, one end of the spring on the outer wall of the limiting plug rod is pressed on the outer wall of the positioning block, and the other end of the spring is pressed by the cutter provided on the top of the limiting plug rod, so that the top of the spring is cut off when the spring is contracted to the limit, and all the turns of a single spring can be cut off at one time, thereby greatly improving the shearing efficiency of the spring. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0016] Figure 1 It is a three-dimensional structure schematic view of the spring shearing device of the utility model;
[0017] Figure 2 It is a processing table structure schematic view of the spring shearing device of the utility model;
[0018] Figure 3 This is a schematic diagram of the hydraulic push rod structure of a spring shearing device according to the present invention;
[0019] Figure 4 This is a schematic diagram of the limiting rod structure of a spring shearing device according to the present invention;
[0020] Figure 5 This is a schematic diagram of the semi-arc-shaped limiting cover structure of a spring shearing device according to this utility model.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Processing table, 2. Hydraulic push rod, 3. First fixed plate, 4. Second fixed plate, 5. First fixed hole, 6. Second fixed hole, 7. Limiting rod, 8. Cutting tool, 9. Positioning block, 10. Sliding hole, 11. Positioning plate, 12. Mounting port, 13. Pneumatic push rod, 14. Semi-arc limiting cover, 15. Rubber pad, 16. Guide rod, 17. Guide hole, 18. Material discharge port, 19. L-shaped support plate, 20. Third fixed hole. Detailed Implementation
[0023] The following drawings will disclose several embodiments of this utility model. For clarity, many physical details will be described in the following description. However, it should be understood that these physical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these physical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.
[0024] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0025] Example 1
[0026] Refer to the instruction manual appendix Figures 1-5A spring shearing device, including processing table 1, the top of processing table 1 one end is fixed with hydraulic push rod 2, the output shaft of hydraulic push rod 2 is fixed with first fixed disc 3, one side of first fixed disc 3 is equipped with second fixed disc 4, the outer wall of one side of second fixed disc 4 is fixed with limiting plug rod 7 in the central position, the top outer wall of limiting plug rod 7 is fixed with cutter 8 by welding, the top of processing table 1 is fixed with locating block 9 away from hydraulic push rod 2, the outer wall of locating block 9 is opened with sliding hole 10, the top outer wall of processing table 1 is fixed with two locating plates 11, two locating plates 11 are located at the one side of the top sliding hole 10 of processing table 1, the outer wall of two locating plates 11 is opened with mounting hole 12, the inner wall of two mounting holes 12 is fixed with pneumatic push rod 13, and the output end of two pneumatic push rods 13 is fixed with semicircular limit cover 14.
[0027] Example two
[0028] Based on the basis of example one, the bottom of processing table 1 is fixed with L-shaped support plate 19 on both sides, the outer wall of L-shaped support plate 19 is opened with third fixed hole 20, the inner wall of third fixed hole 20 is matched with a matching fixed pin, the fixed pin is fixed in the specified position by penetrating the inner wall of third fixed hole 20, so as to facilitate the fixing of the utility model, the outer wall of first fixed disc 3 is opened with equidistantly distributed first fixed hole 5, the outer wall of second fixed disc 4 is opened with equidistantly distributed second fixed hole 6, the inner wall of first fixed hole 5 and second fixed hole 6 is matched with a matching bolt, the second fixed disc 4 is fixed on the one side of first fixed disc 3 by bolt, so as to facilitate the disassembly and assembly of second fixed disc 4 arranged on the one side of first fixed disc 3, the top outer wall of processing table 1 is opened with blanking hole 18, blanking hole 18 is located at the bottom of two semicircular limit covers 14, and a collecting container is arranged at the bottom of blanking hole 18, so that the sheared spring falls into the container through blanking hole 18.
[0029] Example three
[0030] Based on the basis of example one, the central axis of limiting plug rod 7 and sliding hole 10 is located on the same straight line, the outer wall of limiting plug rod 7 is slidably connected with the inner wall of sliding hole 10, so as to facilitate the insertion of one end of limiting plug rod 7 into the inner wall of sliding hole 10, the outer wall of the side of the two semicircular limit covers 14 away from each other is fixed with guide rod 16, the outer wall of guide rod 16 and the inner wall of guide hole 17 are slidably connected, the inner wall of the corresponding side of two semicircular limit covers 14 is bonded with rubber pad 15, the top of two semicircular limit covers 14 is provided with sliding groove after folding, and the outer wall of cutter 8 is gap matched with sliding groove, so as to facilitate the movement of cutter 8 between two semicircular limit covers 14 to the side of locating block 9.
[0031] The working principle of the utility model:
[0032] Refer to the description attachedFigures 1-5 When the utility model is used, the spring sleeve is connected to the outer wall of the limiting insertion rod 7, at this time, the one end of the limiting insertion rod 7 is moved into the inner wall of the sliding hole 10 by the output shaft of the hydraulic push rod 2, at this time, the two half-arc limiting covers 14 are pushed to the two sides of the spring by the output shaft of the pneumatic push rod 13, the spring is wrapped in the inner wall of the two half-arc limiting covers 14, the spring can be prevented from bouncing during the shearing process, after the spring is wrapped, the output shaft of the hydraulic push rod 2 continuously pushes out, one end of the spring is extruded on the outer wall of the positioning block 9, the other end of the spring is extruded by the cutter 8 arranged on the top of the limiting insertion rod 7, the top of the spring is cut off as the spring shrinks to the limit, all the turns of the single spring can be cut off at one time, the shearing efficiency of the spring is greatly improved, after the spring is sheared, the output shaft of the hydraulic push rod 2 is retracted, the limiting insertion rod 7 is pulled out from the inside of the spring, at this time, the output shaft of the pneumatic push rod 13 is retracted, the sheared spring between the two half-arc limiting covers 14 falls through the inside of the blanking port 18.
[0033] The above only describes certain exemplary embodiments of the utility model by way of illustration, without doubt, for ordinary skilled in the art, the described embodiments can be modified in various different ways without deviating from the spirit and scope of the utility model. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection claimed by the utility model.
Claims
1. A spring shearing device comprising a working table (1), characterized in that: The top end of the machining table (1) is fixedly provided with a hydraulic push rod (2), the output shaft of the hydraulic push rod (2) is fixedly provided with a first fixed disc (3), one side of the first fixed disc (3) is provided with a second fixed disc (4), the outer wall of one side of the second fixed disc (4) is fixedly provided with a limiting plug rod (7) at the central position, the top outer wall of the limiting plug rod (7) is fixedly provided with a cutter (8) through welding, the top end of the machining table (1) away from the hydraulic push rod (2) is fixedly provided with a positioning block (9), the outer wall of the positioning block (9) is provided with a sliding hole (10), the top outer wall of the machining table (1) is fixedly provided with two positioning plates (11), the two positioning plates (11) are located on one side of the top sliding hole (10) of the machining table (1), the outer wall of the two positioning plates (11) is provided with a mounting port (12), the inner wall of the two mounting ports (12) is fixedly provided with a pneumatic push rod (13), the output end of the two pneumatic push rods (13) is fixedly provided with a semicircular limiting cover (14).
2. A spring shearing device according to claim 1, wherein: The outer wall of the first fixed disc (3) is provided with a first fixed hole (5) distributed at equal distances, the outer wall of the second fixed disc (4) is provided with a second fixed hole (6) distributed at equal distances, and the inner walls of the first fixed hole (5) and the second fixed hole (6) are matched with corresponding bolts.
3. A spring shearing device according to claim 1 wherein: The central axis of the limiting plug rod (7) and the sliding hole (10) is located on the same straight line, and the outer wall of the limiting plug rod (7) is in sliding connection with the inner wall of the sliding hole (10).
4. A spring shearing device according to claim 1, wherein: The outer wall of the two semicircular limiting covers (14) away from each other is fixedly provided with a guide rod (16), the outer wall of the two positioning plates (11) is provided with two guide holes (17), the outer wall of the guide rod (16) and the inner wall of the guide hole (17) are in sliding connection, and the inner wall of the corresponding side of the two semicircular limiting covers (14) is bonded with a rubber pad (15).
5. A spring shearing device according to claim 1 wherein: The top outer wall of the machining table (1) is provided with a blanking port (18), and the blanking port (18) is located at the bottom of the two semicircular limiting covers (14).
6. A spring shearing device according to claim 1 wherein: The bottom of the machining table (1) is fixedly provided with an L-shaped support plate (19), the outer wall of the L-shaped support plate (19) is provided with a third fixed hole (20), and the inner wall of the third fixed hole (20) is matched with a corresponding fixed bolt.