Double-channel box with high use efficiency

Abstract

The utility model discloses a double-channel box with high use efficiency, and particularly relates to the technical field of vacuum equipment, the double-channel box comprises a double-channel shell, a front plate is arranged on the front side of the double-channel shell, a side plate is arranged on one side of the double-channel shell, and an air compressor is arranged in the double-channel shell; a first three-way pipe is fixedly installed at one end of the air compressor, and a flow sensor is fixedly installed at the top of the first three-way pipe. According to the die-casting machine, a vacuum environment can be quickly and effectively constructed, a die can be purged and cleaned, the using effect of the die-casting machine is further improved, product defects caused by impurities of the die are reduced, the two channels are integrated in one box body through the double-channel box, the space occupied by equipment on the die-casting machine is greatly reduced, and the die-casting machine is convenient to use. For the limited space around the die-casting machine, the double-channel box can be more reasonably arranged, the installation difficulty and the operation inconvenience caused by the limited space are avoided, and the space utilization rate is improved.

Description

Technical Field

[0001] This utility model relates to the field of vacuum equipment technology, and more specifically, to a high-efficiency dual-channel box. Background Technology

[0002] In the production process of die casting machines, the performance requirements for channel boxes and related supporting systems are becoming increasingly stringent. A single mold for a product requires two boxes. When the mold is too large, the number of channel boxes needs to be increased. At the same time, during use, the channel boxes are placed in different positions on the die casting machine.

[0003] Traditional channel boxes are mostly single-channel designs, which not only lack flexibility when dealing with molds of different sizes, requiring frequent adjustments to the number and layout of boxes, but also make the previous methods of creating a vacuum environment inefficient and difficult to guarantee purity. The lack of effective control means allows impurities to easily enter the vacuum equipment and material handling process, greatly shortening the service life of the equipment and causing frequent product quality problems, such as defects like air holes and sand holes caused by impurities, which seriously affect the product yield. At the same time, there is a lack of convenient and effective means to clean the molds, and the impurities remaining on the molds further aggravate the occurrence of product defects. Utility Model Content

[0004] In order to overcome the problems and defects in the prior art, this utility model provides a dual-channel box with high utilization efficiency to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency dual-channel box, comprising a dual-channel shell, a front plate installed on the front side of the dual-channel shell, a side plate installed on one side of the dual-channel shell, and an air compressor installed inside the dual-channel shell;

[0006] A first tee pipe is fixedly installed at one end of the air compressor. A flow sensor is fixedly installed at the top of the first tee pipe. A first connecting hose is fixedly connected to one end of the first tee pipe. An angle valve is installed at the top of the first connecting hose. A second connecting hose is fixedly connected to one end of the angle valve. A sealing sleeve is installed between the angle valve and the second connecting hose. A fixing plate is fixedly connected to the outside of the angle valve. The fixing plate is fixed to the top of the side plate. A vacuum valve is provided at one end of the second connecting hose. A filter is provided at one end of the vacuum valve. A second tee pipe is installed between the vacuum valve, the filter, and the second connecting hose. A vacuum outlet pipe is fixedly connected to the top of the vacuum valve.

[0007] Preferably, a valve body is fixedly connected to the bottom of the filter, and a purge pipe is fixedly connected to the bottom of the valve body.

[0008] Preferably, a base plate is installed at the bottom of the dual-channel housing, a cantilever bracket is provided at the bottom of the base plate, and a connecting plate is fixedly connected between the cantilever bracket and the base plate.

[0009] Preferably, a rectangular insert plate is fixedly connected to one end of the cantilever bracket, and a threaded hole is opened on one side surface of the rectangular insert plate, and a fixing bolt is threaded inside the threaded hole.

[0010] Preferably, a microcontroller is fixedly installed on one side of the dual-channel housing, and the microcontroller is located on the side of the air compressor.

[0011] Preferably, a fixing frame is fixedly connected to one side of the inner wall of the dual-channel housing, and a solenoid valve is installed on one side of the fixing frame.

[0012] Preferably, the microcontroller is electrically connected to the solenoid valve, valve body, vacuum valve, and air compressor.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. The vacuum system, composed of vacuum valves, filters, and related pipelines, can quickly and effectively construct a vacuum environment under the control of a microcontroller. The filter ensures the purity of the vacuum environment, preventing impurities from adversely affecting the vacuum equipment and material handling process, extending the service life of the equipment, and improving product quality. At the same time, the purge pipe controlled by the valve body at the bottom of the filter can purge and clean the mold, further improving the performance of the die-casting machine and reducing product defects caused by mold impurities. The closed-loop control system composed of an air compressor, flow sensor, and microcontroller can monitor and adjust the air flow in real time, ensuring that the air flow entering the system is stable and meets the requirements. Meanwhile, the dual-channel box integrates two channels into one box, greatly reducing the space occupied by the equipment on the die-casting machine. For the limited space around the die-casting machine, the dual-channel box allows for a more reasonable layout, avoiding installation difficulties and operational inconveniences caused by space constraints, and improving space utilization.

[0015] 2. The robust support structure comprised of a dual-channel housing, base plate, cantilever bracket, and connecting plate, along with a reliable connection method achieved through rectangular inserts, threaded holes, and fixing bolts, ensures the stability of the dual-channel enclosure during operation. This stability not only guarantees the normal operation of the equipment and reduces the risk of malfunctions caused by equipment shaking or displacement, but the overall structural design also makes installation quick and simple, improving disassembly and assembly efficiency. This significantly reduces downtime during initial installation, regular maintenance, fault repair, and equipment upgrades, thereby increasing production efficiency and reducing production costs. Attached Figure Description

[0016] Figure 1This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a side view of the structure of this utility model.

[0018] Figure 3 This is a schematic diagram of the internal structure of the dual-channel shell of this utility model.

[0019] Figure 4 For the present utility model Figure 3 Side view structural diagram.

[0020] Figure 5 This is a top view of the structure of this utility model.

[0021] The attached diagram is labeled as follows: 1. Dual-channel housing; 2. Front panel; 3. Side panel; 4. Air compressor; 5. First tee pipe; 6. Flow sensor; 7. First connecting hose; 8. Angle valve; 9. Second connecting hose; 10. Sealing sleeve; 11. Fixing plate; 12. Vacuum valve; 13. Filter; 14. Vacuum outlet pipe; 15. Second tee pipe; 16. Valve body; 17. Purge pipe; 18. Cantilever bracket; 19. Base plate; 20. Connecting plate; 21. Rectangular insert plate; 22. Threaded hole; 23. Fixing bolt; 24. Microcontroller; 25. Fixing bracket; 26. Solenoid valve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] As attached Figure 1-5 The high-efficiency dual-channel box shown includes a dual-channel housing 1, a front panel 2 installed on the front side of the dual-channel housing 1, a side panel 3 installed on one side of the dual-channel housing 1, and an air compressor 4 installed inside the dual-channel housing 1.

[0024] An air compressor 4 has a first three-way pipe 5 fixedly installed at one end, a flow sensor 6 fixedly installed at the top of the first three-way pipe 5, a first connecting hose 7 fixedly connected to one end of the first three-way pipe 5, an angle valve 8 installed at the top of the first connecting hose 7, a second connecting hose 9 fixedly connected to one end of the angle valve 8, a sealing sleeve 10 installed between the angle valve 8 and the second connecting hose 9, a fixing plate 11 fixedly connected to the outside of the angle valve 8, the fixing plate 11 fixed to the top of the side plate 3, a vacuum valve 12 installed at one end of the second connecting hose 9, a filter 13 installed at one end of the vacuum valve 12, a second three-way pipe 15 installed between the vacuum valve 12, the filter 13 and the second connecting hose 9, and a vacuum outlet pipe 14 fixedly connected to the top of the vacuum valve 12.

[0025] As attached Figure 1-5 As shown, a valve body 16 is fixedly connected to the bottom of the filter 13, and a purge pipe 17 is fixedly connected to the bottom of the valve body 16, which facilitates the purge cleaning of the mold surface.

[0026] As attached Figure 1-5 As shown, a base plate 19 is installed at the bottom of the dual-channel housing 1. A cantilever bracket 18 is provided at the bottom of the base plate 19. A connecting plate 20 is fixedly connected between the cantilever bracket 18 and the base plate 19. A rectangular insert plate 21 is fixedly connected to one end of the cantilever bracket 18. A threaded hole 22 is opened on one side surface of the rectangular insert plate 21. A fixing bolt 23 is threaded inside the threaded hole 22, which facilitates the quick installation and disassembly of the whole device and allows it to be quickly installed in different positions of the die-casting machine, thereby improving production efficiency.

[0027] As attached Figure 2-4 As shown, a microcontroller 24 is fixedly installed on one side of the dual-channel housing 1. The microcontroller 24 is located on the side of the air compressor 4. A mounting bracket 25 is fixedly connected to one side of the inner wall of the dual-channel housing 1. A solenoid valve 26 is installed on one side of the mounting bracket 25. The microcontroller 24 is electrically connected to the solenoid valve 26, the valve body 16, the vacuum valve 12 and the air compressor 4, which facilitates the control of multiple valves by the microcontroller 24 and ensures the operation of the overall device.

[0028] The working principle of this utility model is as follows: The air compressor 4 is started as a power source, and the compressed air is delivered to the first three-way pipe 5. After the compressed air enters the first three-way pipe 5, part of the air will flow to the flow sensor 6. The flow sensor 6 monitors the air flow in real time and transmits the data to the microcontroller 24. The microcontroller 24 adjusts the working state of the air compressor 4 according to the preset program and the received flow data to ensure that the air flow entering the system is stable and meets the requirements. The other part of the air flows to the angle valve 8 through the first connecting hose 7. The angle valve 8 can be manually adjusted or under the control of the microcontroller 24 to adjust the air flow and the flow rate. The air adjusted by the angle valve 8 continues to be transmitted through the second connecting hose 9.

[0029] When a vacuum environment needs to be created in the dual-channel housing or connected equipment, the vacuum valve 12 is opened under the control of the microcontroller 24. Air is drawn out through the second connecting hose 9, the vacuum valve 12, and the second three-way pipe 15, thereby creating a vacuum in the corresponding area. The filter 13 filters the drawn air during this process to prevent impurities from entering the vacuum system and ensure the purity of the vacuum environment. The valve body 16 at the bottom of the filter 13 can control the opening and closing of the purge pipe 17 for cleaning the mold and improving the performance of the die-casting machine. In a vacuum environment, the material handling process in the dual-channel housing 1 can be more precise and efficient. At the same time, the solenoid valve 26, under the control of the microcontroller 24, can adjust parameters such as air pressure and material flow rate in different channels or areas within the dual-channel housing 1 to achieve precise control of the material handling process. The air drawn out by the vacuum valve 12 is finally discharged through the vacuum outlet pipe 14.

[0030] The dual-channel housing 1 is supported and fixed by the bottom plate 19 and the cantilever bracket 18. The rectangular insert plate 21 at one end of the cantilever bracket 18 is connected to the die-casting machine or other equipment through the threaded hole 22 and the fixing bolt 23 to ensure the stability of the dual-channel box during operation. The connecting plate 20 further enhances the connection strength between the cantilever bracket 18 and the bottom plate 19, making the whole structure more stable. The front plate 2 and the side plate 3 play a protective and sealing role for the dual-channel housing 1, ensuring the normal operation of the internal system. The device is quick and easy to install, improving disassembly and assembly efficiency, thereby improving production efficiency.

[0031] In conclusion, the above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A high-usage-efficiency dual-channel case comprising a dual-channel case housing (1), characterized in that: The front side of the double-channel shell (1) is provided with a front plate (2), one side of the double-channel shell (1) is provided with a side plate (3), and the inside of the double-channel shell (1) is provided with an air compressor (4). One end of the air compressor (4) is fixedly provided with a first three-way pipe (5), the top of the first three-way pipe (5) is fixedly provided with a flow sensor (6), one end of the first three-way pipe (5) is fixedly connected with a first connecting hose (7), the top of the first connecting hose (7) is provided with an angle valve (8), one end of the angle valve (8) is fixedly connected with a second connecting hose (9), a sealing sleeve (10) is arranged between the angle valve (8) and the second connecting hose (9), the outer side of the angle valve (8) is fixedly connected with a fixed plate (11), the fixed plate (11) is fixed to the top of the side plate (3), one end of the second connecting hose (9) is provided with a vacuum valve (12), one end of the vacuum valve (12) is provided with a filter (13), a second three-way pipe (15) is arranged between the vacuum valve (12), the filter (13) and the second connecting hose (9), and the top of the vacuum valve (12) is fixedly connected with a vacuum outlet pipe (14).

2. The high-usage-efficiency dual-channel case according to claim 1, characterized in that: The bottom of the filter (13) is fixedly connected with a valve body (16), and the bottom of the valve body (16) is fixedly communicated with a purge pipe (17).

3. The high-usage-efficiency dual-channel case according to claim 2, characterized in that: The bottom of the double-channel shell (1) is provided with a bottom plate (19), the bottom of the bottom plate (19) is provided with a cantilever support (18), and the cantilever support (18) and the bottom plate (19) are fixedly connected with a connecting plate (20).

4. The high-usage-efficiency dual access case of claim 3, wherein: One end of the cantilever support (18) is fixedly connected with a rectangular plug-in plate (21), and a threaded hole (22) is formed in one side surface of the rectangular plug-in plate (21).

5. The high-usage-efficiency dual access case of claim 4, wherein: One side of the double-channel shell (1) is fixedly provided with a single-chip microcomputer (24), and the single-chip microcomputer (24) is arranged on one side of the air compressor (4).

6. The high-usage-efficiency dual access case of claim 5, wherein: One side of the inner wall of the double-channel shell (1) is fixedly connected with a fixing frame (25), and the fixing frame (25) is provided with an electromagnetic valve (26).

7. The high-usage-efficiency dual access case of claim 6, wherein: The single-chip microcomputer (24) is electrically connected with the electromagnetic valve (26), the valve body (16), the vacuum valve (12) and the air compressor (4).

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