Band sawing machine structure with feeding oil cylinder located at gravity center of saw frame

By adopting a gantry structure and linear guide rails on the band saw, the feed cylinder is positioned at the center of gravity of the saw frame, which solves the problem of uneven force distribution on the saw frame, thereby improving sawing stability and efficiency, extending saw blade life, and enhancing processing accuracy and safety.

CN223733999UActive Publication Date: 2025-12-30ZHEJIANG KUAIREN IND PROD CO LTD
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Patent Information

Application Number
CN202423112945.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-30
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In traditional band saw structures, the feed cylinder cannot be located at the center of gravity of the saw frame, resulting in uneven force on the saw frame. This prevents efficient and smooth operation during sawing, affecting sawing efficiency and accuracy, and also poses safety hazards.

Method used

The system adopts a gantry structure and linear guide rails. The feed cylinder is located at the center of gravity of the saw frame through calculation. The drive wheel, driven wheel and saw blade drive the saw frame beam plate to ensure that the saw frame is balanced during the working process. The stability of the fixture is improved by T-blocks and moving blocks.

Benefits of technology

It significantly improves the stability and sawing efficiency of the sawing machine, reduces the wear and breakage risk of the saw blade, enhances processing accuracy and safety, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223733999U_ABST
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Abstract

The utility model discloses a band sawing machine structure with a feeding oil cylinder located at the gravity center of a saw frame, and relates to the technical field of feeding oil cylinders, in particular to a band sawing machine structure with a feeding oil cylinder located at the gravity center of a saw frame, which comprises a base and a portal frame, the band sawing machine structure with the feeding oil cylinder located at the gravity center of the saw frame is further provided with a gantry type structure, the gantry type structure comprises a saw frame beam plate, the feeding oil cylinder is located at the gravity center of the saw frame, the saw frame beam plate is stressed in a balanced mode in the feeding process, shaking and vibration are greatly reduced, saw cutting is more continuous and efficient, and therefore the saw cutting efficiency is improved; the saw frame beam plate is driven by the driving wheel, the driven wheel and the saw blade, so that the saw blade is stably, uniformly and reasonably stressed, the extra abrasion and fracture risks caused by uneven stress of the saw blade are reduced, the saw blade loss is effectively reduced, the service life of the saw blade is prolonged, the production cost is reduced, the stable saw cutting is beneficial to guaranteeing the machining precision, and the production efficiency is improved. The product quality is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of feed oil cylinder, especially to a band saw machine structure with feed oil cylinder at the center of gravity of saw frame. BACKGROUND

[0002] The band saw machine structure with feed oil cylinder at the center of gravity of saw frame has unique advantages. This structure makes the band saw machine more stable during operation, effectively reduces vibration during sawing, improves sawing accuracy, and makes the movement of the saw frame more stable and smooth by placing the feed oil cylinder at the center of gravity of the saw frame, ensuring uniform distribution of sawing force. It optimizes the overall performance of the band saw machine, improves work efficiency, reduces error risks caused by vibration and instability, and makes the band saw machine more convenient to operate and easier to control sawing depth and speed, providing better user experience. It is widely used in metal processing and other fields to meet different sawing needs. The band saw machine structure with feed oil cylinder at the center of gravity of saw frame usually requires the following technologies:

[0003] 1. Ensure that the position of the feed oil cylinder can maintain good mechanical balance of the saw frame during work, reduce vibration and shaking, and improve sawing accuracy.

[0004] 2. Accurately control the movement of the feed oil cylinder to achieve stable feed speed and pressure to adapt to different material sawing needs.

[0005] 3. Design a strong and reasonable saw frame structure that can withstand various forces during sawing and provide a stable mounting position for the feed oil cylinder.

[0006] 4. Ensure that the transmission system of the band saw is efficient and stable, and coordinates with the action of the feed oil cylinder to improve sawing efficiency.

[0007] 5. Set necessary safety protection devices such as overload protection and emergency stop to ensure the safety of operators and equipment.

[0008] Currently, manufacturers use various equipment and methods to achieve the function of the band saw machine structure with feed oil cylinder at the center of gravity of saw frame. In terms of mechanical balance, through accurate calculation and design, the best installation position of the feed oil cylinder is determined to make the center of gravity of the saw frame as close as possible to the action point of the oil cylinder. In terms of oil cylinder control, advanced hydraulic control systems such as proportional valves and servo valves are used to achieve accurate control of the feed oil cylinder. In terms of saw frame design, high-strength steel or alloy materials are used to improve the rigidity and stability of the saw frame through reasonable structural design. In terms of transmission system, high-quality band saw blades and transmission components are used to ensure the reliability and accuracy of the transmission system. In terms of safety protection, various sensors and protection devices such as pressure sensors and travel switches are installed to detect and handle abnormal situations in a timely manner.

[0009] However, the above-mentioned mode has a prominent hardware structure problem. In the traditional band sawing machine structure, the feed oil cylinder cannot be located at the center of gravity of the saw frame due to the structural problem, which makes the saw frame unbalanced in force, cannot run smoothly and efficiently during sawing, affects the sawing efficiency, and at the same time, the poor stability of the work progress caused by the unbalanced force of the saw frame makes the saw frame easy to shake and deviate during sawing, affects the precision and produces safety hazards, and the unstable movement of the saw frame makes the saw blade unbalanced in force, accelerates the wear of the saw blade, increases the cost and reduces the production efficiency. In view of this problem, a solution is proposed, and a gantry type structure is designed. The structure is assembled by square tubes to form a gantry, and a linear guide rail is installed on the saw frame. The center of gravity of the saw frame is found by calculation, and the feed oil cylinder is installed. In this way, the stability of the work progress of the sawing machine can be effectively improved, and the wear of the saw blade is reduced. Content of the utility model

[0010] (I) Technical problems solved

[0011] In view of the deficiencies of the prior art, the utility model provides a band sawing machine structure with a feed oil cylinder located at the center of gravity of the saw frame, which solves the technical problems that in the traditional band sawing machine structure, the feed oil cylinder cannot be located at the center of gravity of the saw frame due to the structural problem, which makes the saw frame unbalanced in force, cannot run smoothly and efficiently during sawing, affects the sawing efficiency, and at the same time, the poor stability of the work progress caused by the unbalanced force of the saw frame makes the saw frame easy to shake and deviate during sawing, affects the precision and produces safety hazards, and the unstable movement of the saw frame makes the saw blade unbalanced in force, accelerates the wear of the saw blade, increases the cost and reduces the production efficiency.

[0012] (II) Technical scheme

[0013] In order to achieve the above-mentioned purpose, the utility model is realized by the following technical scheme:

[0014] A band sawing machine structure with a feed oil cylinder located at the center of gravity of the saw frame, comprising a base and a gantry, the upper end of the base is provided with the gantry, and the band sawing machine structure with the feed oil cylinder located at the center of gravity of the saw frame is also provided with a gantry type structure, comprising a saw frame beam plate, the saw frame beam plate is located at the front end of the gantry, the inside of the saw frame beam plate is provided with a driving wheel, one end of the driving wheel is provided with a driven wheel, the inside of the saw frame beam plate is provided with a saw blade, the saw blade is rotationally connected with the driving wheel, and the saw blade is also rotationally connected with the driven wheel.

[0015] Preferably, the lower end of the gantry is provided with a feeding port, and the front end of the gantry is provided with a feed oil cylinder.

[0016] Preferably, the right end of the gantry is provided with a tensioning oil cylinder, and one end of the tensioning oil cylinder is fixedly connected with a tensioning seat.

[0017] Preferably, the surface of the gantry is fixedly connected with a linear guide rail.

[0018] Preferably, the upper end of the feeding port is fixedly connected with a connecting frame, the lower end of the connecting frame is fixedly connected with a T-shaped block, the lower end of the T-shaped block is provided with a moving block, the upper end of the moving block is provided with a T-shaped groove, and the moving block is movably connected with the T-shaped block through the T-shaped groove.

[0019] Preferably, the upper end of the feeding port is movably connected with a clamp, and one end of the clamp is fixedly connected with an oil cylinder.

[0020] (Three) beneficial effects

[0021] 1. The feeding oil cylinder is located at the center of gravity of the saw frame, the saw frame beam plate is balanced in the working process, the shaking and vibration are greatly reduced, the stability of the sawing machine is significantly improved, the stable sawing process avoids the problems of sawing interruption and uneven speed caused by the shaking of the saw frame beam plate, the sawing is more continuous and efficient, thereby the sawing efficiency is improved, meanwhile, the saw frame beam plate is driven by the driving wheel, the driven wheel and the saw blade, the saw blade is stably and evenly stressed, the additional wear and fracture risk of the saw blade caused by uneven stress are reduced, the saw blade consumption is effectively reduced, the service life of the saw blade is prolonged, the production cost is reduced, the stable sawing helps to ensure the machining precision and improve the product quality.

[0022] 2. When the oil cylinder drives the clamp to move, the moving block also moves along the T-shaped block, so that the moving process of the clamp is more stable, the stability of the clamp movement further ensures the fixing effect of the workpiece in the machining process, and the safety and accuracy of the machining are improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] The above description is only a summary of the technical scheme of the utility model, in order that the technical means of the utility model can be more clearly understood and implemented according to the content of the specification, the following preferred embodiments of the utility model are described in detail with reference to the drawings.

[0024] Figure 1 It is the structure diagram of the utility model as a whole;

[0025] Figure 2 It is the structure diagram of the feeding oil cylinder of the utility model;

[0026] Figure 3 It is the structure diagram of the driven wheel of the utility model;

[0027] Figure 4 It is the structure diagram of the utility model Figure 3 It is the structure diagram of the utility model A place;

[0028] Figure 5 It is the structure diagram of the connecting frame of the utility model;

[0029] Figure 6 It is the structure diagram of the tensioning oil cylinder of the utility model.

[0030] Legend: 11, gantry; 12, linear guide; 13, feed cylinder; 14, saw frame beam plate; 15, tension seat; 16, tension cylinder; 17, driving wheel; 18, driven wheel; 19, feed inlet; 20, base; 21, saw blade; 22, connecting frame; 23, T-shaped block; 24, moving block; 25, T-shaped groove; 26, clamp; 27, cylinder. DETAILED DESCRIPTION

[0031] The technical scheme in the embodiment of the application effectively solves the technical problem that in the traditional band saw machine structure, the feed cylinder cannot be located at the gravity center of the saw frame due to structural problems, which makes the saw frame unbalanced in stress, cannot run smoothly and efficiently during sawing, affects the sawing efficiency, at the same time, the unbalanced stress of the saw frame leads to poor work stability, the sawing is easy to shift during sawing, affects the precision and causes safety hazards, moreover, the unstable movement of the saw frame makes the saw blade unbalanced in stress, accelerates the wear of the saw blade, increases the cost and reduces the production efficiency.

[0032] EMBODIMENT

[0033] The technical scheme in the embodiment of the application effectively solves the technical problem that in the traditional band saw machine structure, the feed cylinder cannot be located at the gravity center of the saw frame due to structural problems, which makes the saw frame unbalanced in stress, cannot run smoothly and efficiently during sawing, affects the sawing efficiency, at the same time, the unbalanced stress of the saw frame leads to poor work stability, the sawing is easy to shift during sawing, affects the precision and causes safety hazards, moreover, the unstable movement of the saw frame makes the saw blade unbalanced in stress, accelerates the wear of the saw blade, increases the cost and reduces the production efficiency.

[0034] In view of the problems in the prior art, the utility model provides a kind of band saw machine structure with feed cylinder located at the gravity center of saw frame, including base 20 and gantry 11, the upper end of base 20 is provided with gantry 11, this kind of band saw machine structure with feed cylinder located at the gravity center of saw frame is also provided with gantry structure, including saw frame beam plate 14, saw frame beam plate 14 is located at the front end of gantry 11, the inside of saw frame beam plate 14 is provided with driving wheel 17, one end of driving wheel 17 is provided with driven wheel 18, the inside of saw frame beam plate 14 is provided with saw blade 21, saw blade 21 is rotatably connected with driving wheel 17, and saw blade 21 is also rotatably connected with driven wheel 18, the lower end of gantry 11 is provided with feed inlet 19, the front end of gantry 11 is provided with feed cylinder 13, for feed cylinder 13 located at the gravity center of saw frame, saw frame beam plate 14 is balanced in stress during work, greatly reduces shaking and vibration, significantly improves the stability of sawing machine work, and stable sawing process avoids the problems of sawing interruption, uneven speed caused by the shaking of saw frame beam plate 14, makes sawing more continuous and efficient, thereby improving sawing efficiency.

[0035] The right end of the gantry 11 is provided with a tensioning oil cylinder 16, one end of the tensioning oil cylinder 16 is fixedly connected with a tensioning seat 15, the surface of the gantry 11 is fixedly connected with a linear guide rail 12, the saw frame beam plate 14 is driven by a driving wheel 17, a driven wheel 18 and a saw blade 21, the saw blade 21 is stably and reasonably stressed uniformly, the additional wear and the risk of breakage of the saw blade 21 due to uneven stress are reduced, the saw blade 21 loss is effectively reduced, which not only prolongs the service life of the saw blade 21 and reduces the production cost, but also the stable sawing helps to ensure the machining precision and improve the product quality.

[0036] The upper end of the feeding port 19 is fixedly connected with a connecting frame 22, the lower end of the connecting frame 22 is fixedly connected with a T-shaped block 23, the lower end of the T-shaped block 23 is provided with a moving block 24, the upper end of the moving block 24 is provided with a T-shaped groove 25, the moving block 24 is movably connected with the T-shaped block 23 through the T-shaped groove 25, the upper end of the feeding port 19 is movably connected with a clamp 26, one end of the clamp 26 is fixedly connected with an oil cylinder 27, when the oil cylinder 27 pushes the clamp 26 to move, the moving block 24 also moves along the T-shaped block 23, so that the moving process of the clamp 26 is more stable, the stability of the clamp 26 moving further ensures the fixing effect of the workpiece in the machining process, and the safety and accuracy of machining are improved.

[0037] Working principle:

[0038] The feeding oil cylinder 13 is located at the center of gravity of the saw frame, the saw frame beam plate 14 is stressed in balance in the working process, the shaking and vibration are greatly reduced, the stability of the sawing machine working is significantly improved, the stable sawing process avoids the problems of sawing interruption, uneven speed and the like caused by the shaking of the saw frame beam plate 14, the sawing is more continuous and efficient, so that the sawing efficiency is improved, at the same time, the saw frame beam plate 14 is driven by the driving wheel 17, the driven wheel 18 and the saw blade 21, the saw blade 21 is stably and reasonably stressed uniformly, the additional wear and the risk of breakage of the saw blade 21 due to uneven stress are reduced, the saw blade 21 loss is effectively reduced, which not only prolongs the service life of the saw blade 21 and reduces the production cost, but also the stable sawing helps to ensure the machining precision and improve the product quality, when the oil cylinder 27 pushes the clamp 26 to move, the moving block 24 also moves along the T-shaped block 23, so that the moving process of the clamp 26 is more stable, the stability of the clamp 26 moving further ensures the fixing effect of the workpiece in the machining process, and the safety and accuracy of machining are improved.

[0039] Finally, it should be noted that: obviously, the above embodiments are only examples for clearly illustrating the utility model, and are not limited to the implementation mode. For ordinary skilled persons in the art, other different forms of changes or variations can be made on the basis of the above description. Here, it is not necessary and impossible to enumerate all the implementation modes. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. A band saw machine structure with a feed cylinder located at the center of gravity of the saw frame, comprising a base (20) and a gantry (11), the upper end of the base (20) is provided with a gantry (11), characterized in that, The band saw machine structure with the feed oil cylinder located at the center of gravity of the saw frame further comprises a gantry structure, including a saw frame beam plate (14); The saw frame beam plate (14) is located at the front end of the gantry (11), the inside of the saw frame beam plate (14) is provided with a driving wheel (17), one end of the driving wheel (17) is provided with a driven wheel (18), the inside of the saw frame beam plate (14) is provided with a saw blade (21), the saw blade (21) is rotationally connected with the driving wheel (17), and the saw blade (21) is also rotationally connected with the driven wheel (18); The lower end of the gantry (11) is provided with a feeding port (19), the upper end of the feeding port (19) is fixedly connected with a connecting frame (22), the lower end of the connecting frame (22) is fixedly connected with a T-shaped block (23), the lower end of the T-shaped block (23) is provided with a moving block (24), the upper end of the moving block (24) is provided with a T-shaped groove (25), the moving block (24) is movably connected with the T-shaped block (23) through the T-shaped groove (25), and the upper end of the feeding port (19) is movably connected with a clamp (26), one end of the clamp (26) is fixedly connected with an oil cylinder (27).

2. The band saw machine structure with the feed oil cylinder located at the center of gravity of the saw frame according to claim 1, characterized in that: The front end of the gantry (11) is provided with the feed oil cylinder (13).

3. The band saw machine structure with the feed oil cylinder located at the center of gravity of the saw frame according to claim 2, characterized in that: The right end of the gantry (11) is provided with a tensioning oil cylinder (16). One end of the tensioning oil cylinder (16) is fixedly connected with a tensioning seat (15).

4. The band saw machine structure with the feed oil cylinder located at the center of gravity of the saw frame according to claim 3, characterized in that: The surface of the gantry (11) is fixedly connected with a linear guide rail (12).