Cutting device

By using the abutment component in the cutting device and the double V-shaped band cutting saw blade driven by the explosion-proof motor, the problem of strong operator dependence in traditional cutting methods is solved, and a high-quality and high-efficiency automated cutting process is realized.

CN223734004UActive Publication Date: 2025-12-30JIANGSU SHENMA ELECTRIC CO LTD
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Patent Information

Application Number
CN202422563043.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-12-30
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In existing technologies, traditional cutting methods are greatly affected by the operator's condition, making it difficult to achieve precise cutting. This results in low-quality cut products and low production efficiency, failing to meet production needs.

Method used

The cutting device includes a cutting platform, a cutting machine, a fixing plate, and abutment components. The abutment components are used to fix the product to be cut. The cutting is carried out by a combination of an explosion-proof motor and a double V-belt driven cutting saw blade. It is equipped with a dust removal device and a collection component to realize an automated cutting process.

Benefits of technology

It improves the quality and efficiency of cut products, reduces the labor intensity of operators, realizes automated production, and enhances cutting stability and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device. The cutting device comprises a cutting platform; the cutting machine is arranged on the cutting platform and used for cutting the product to be cut; the fixing plate is connected with the cutting platform and located on one side of the cutting machine; and the abutting assemblies are arranged on the fixing plate and used for fixing the to-be-cut product when the cutting machine conducts cutting. According to the scheme, the product cutting quality and efficiency can be improved.
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Description

Technical Field

[0001] This application relates to the field of cutting equipment technology, and in particular to a cutting device. Background Technology

[0002] In existing technologies, traditional cutting methods are typically used to cut products. For example, the product to be cut is selected and placed on a cutting platform. The operator uses measuring tools such as positioning fixtures to measure the required length, and then uses a handheld cutting tool such as an abrasive wheel cutter to perform the cutting operation. This method is greatly affected by the operator's operating state, making it difficult to achieve precise cutting, resulting in lower product quality. It also leads to low cutting efficiency, failing to meet current production demands. Utility Model Content

[0003] This application provides a cutting device that can improve the quality and efficiency of product cutting.

[0004] This application provides a cutting device, including: a cutting platform; a cutting machine disposed on the cutting platform for cutting a product to be cut; a fixing plate connected to the cutting platform, the fixing plate being located on one side of the cutting machine; and at least one set of abutment components disposed on the fixing plate for fixing the product to be cut when the cutting machine is cutting.

[0005] Among them, at least one set of abutting components includes: a first abutting component, disposed on the fixed plate, for abutting the latter part of the product to be cut along the cutting forward direction; and a second abutting component, disposed on the fixed plate, for abutting the former part of the product to be cut along the cutting forward direction.

[0006] Each set of abutment components includes at least one driving member and one abutment member arranged in one direction. The driving member is used to drive the abutment member to approach and abut against the product to be cut.

[0007] Each set of abutment components includes a driving member and an abutment member arranged along a first direction, and a driving member and an abutment member arranged along a second direction, wherein the first direction and the second direction are perpendicular to each other.

[0008] The cutting machine is positioned between the first abutting component and the second abutting component to cut the product to be cut where the first abutting component and the second abutting component are abutting.

[0009] The cutting device also includes an adjustment component, which is located at the feed inlet of the cutting device.

[0010] The adjustment assembly includes an abutment plate, a guide plate, and a base. The abutment plate and the base are fixedly mounted on a fixed plate at intervals. One end of the guide plate is movably connected to the base, and the other end of the guide plate extends toward the abutment plate. The abutment plate is used to cooperate with the abutment assembly to abut the product to be cut. The guide plate is used to guide the product to be cut toward the abutment plate when it enters the cutting device, so as to guide the product to be cut to the designated cutting position.

[0011] The abutment plate has an opening, and the fixing plate has a gap that connects with the opening to provide a moving path for the cutting saw blade of the cutting machine during cutting.

[0012] The fixing plate is connected to the cutting platform via guide posts.

[0013] The cutting machine uses an explosion-proof motor and a double V-belt to drive the cutting saw blade for cutting operations.

[0014] The cutting device also includes a collection component, located below the fixed plate, for collecting the debris generated when the cutting device cuts the product to be cut.

[0015] The cutting device also includes a dust removal device, which is connected to the cutting device through a pipe and is used to clean up the debris generated when the cutting device cuts the product to be cut.

[0016] The above solution uses at least one set of abutment components in the cutting device to fix the product to be cut, avoiding the vibration generated during cutting that causes the product to shift and thus the cut product does not meet the cutting requirements. Compared with the existing technology, it can improve the quality and efficiency of product cutting.

[0017] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this application. Attached Figure Description

[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with this application and, together with the specification, serve to explain the technical solutions of this application.

[0019] Figure 1 This is a schematic diagram of the structure of an embodiment of the automatic cutting system of this application;

[0020] Figure 2 This is a schematic diagram of the structure of an embodiment of the clamping device of this application;

[0021] Figure 3 This is a schematic diagram of the structure of an embodiment of the cutting device of this application;

[0022] Figure 4 This is a schematic diagram of the structure of an embodiment of the feeding device of this application;

[0023] Figure 5 This is a flowchart illustrating an embodiment of the automatic cutting method of this application;

[0024] Figure 6 This is a schematic diagram of the framework of an embodiment of the electronic device of this application;

[0025] Figure 7 This is a schematic diagram of a framework of an embodiment of the computer-readable storage medium of this application. Detailed Implementation

[0026] The embodiments of this application will now be described in detail with reference to the accompanying drawings.

[0027] In the following description, specific details such as particular system architectures, interfaces, and technologies are presented for illustrative purposes rather than for limiting purposes, in order to provide a thorough understanding of this application.

[0028] In this document, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " generally indicates that the preceding and following related objects have an "or" relationship. Furthermore, "many" in this document means two or more. Moreover, the term "at least one" in this document means any combination of at least two of any one or more of a plurality of objects. For example, including at least one of A, B, and C can mean including any one or more elements selected from the set consisting of A, B, and C.

[0029] Please see Figure 1 , Figure 1 This is a schematic diagram of an embodiment of the automatic cutting system 100 of this application. The automatic cutting system 100 includes: a clamping system 110, a cutting device 120, and a feeding device 130. The clamping system 110 is used to clamp and control the movement of the product to be cut along the cutting forward direction; the cutting device 120 is used to cut the product to be cut fed by the clamping system 110, and the cutting device 120 includes at least one set of abutment components, which are used to fix the product to be cut when the cutting device 120 is cutting; the feeding device 130 is used to transport the product cut by the cutting device 120.

[0030] This application primarily applies to the field of cutting equipment. The automatic cutting system 100 utilizes the clamping system 110, cutting device 120, and unloading device 130 to automatically load, cut, and unload products, thereby reducing operator workload and improving production efficiency. Furthermore, the cutting device 120 is equipped with at least one set of abutment components. Each set of abutment components is used to fix the product to be cut during cutting, thereby improving the cutting quality and stability of the product. The product to be cut can be a mandrel, steel, wood, etc., and is not specifically limited here.

[0031] In some embodiments, a complete cutting production line can be formed by using a clamping system 110, a cutting device 120, and a feeding device 130. The clamping system 110 is located upstream of the cutting device 120, and the feeding device 130 is located downstream of the cutting device 120. A robotic arm (not shown) is used to transfer the product to be cut onto the clamping system 110, the clamping system 110 is used to move the product to be cut to the cutting device 120 for cutting, and the cut product is transported through the feeding device 130.

[0032] Continue reading Figure 1 The clamping system 110 includes a main frame 111, a clamping device 112, a zero-position measuring device 113, and a drive device (not shown). The main frame 111 is relatively long to clamp products of different lengths to be cut, expanding the application range of the equipment. Corresponding guide rails are also provided on the main frame 111, allowing the clamping device 112 to move on the guide rails. The clamping device 112 is slidably connected to the main frame 111 to clamp the product to be cut, allowing the product to slide on the main frame 111. The drive device is located on the main frame 111 and drives the clamping device 112 to move towards the cutting device 120. The drive device can be a motor, etc. The zero-position measuring device 113 is located on the main frame 111 near the cutting device 120 and is used to determine the initial position of the product before it enters the cutting device 120.

[0033] In some embodiments, a conveying assembly may be provided on the main frame 111 for auxiliary support and conveying of the product to be cut. The clamping device 112 cooperates with the conveying assembly to move the product to be cut, i.e., a portion of the product to be cut is placed on the conveying assembly. After the clamping device 112 clamps the product to be cut, the driving device drives the clamping device 112 and the conveying assembly to move synchronously along the cutting direction, making the movement of the product to be cut smoother. It is understood that the conveying assembly can be a conveyor belt, conveyor rollers, etc., and is not specifically limited here.

[0034] In some embodiments, the zero-position measuring device 113 may be an infrared sensor, used to detect the product to be cut and record the first detected position of the product to be cut as the initial position. While the clamping device 112 continues to move the product to be cut toward the cutting device 120, the infrared sensor can also be used to record the total length of the product entering the cutting device 120. When the infrared sensor detects that the total length is equal to the sum of the length to be cut from the product and the distance from the infrared sensor to the cutting position in the cutting device 120, the automatic cutting system 100 controls the drive device to stop operating, so that the cutting device 120 can perform the cutting. It is understood that the zero-position measuring device 113 may be an infrared sensor, or a distance detection device, etc., and is not specifically limited here.

[0035] Please see Figure 2 , Figure 2 This is a schematic diagram of an embodiment of the clamping device 112 of this application. The clamping device 112 includes a clamping bracket 1121, a clamping assembly 1122, and a driving assembly 1123. The clamping bracket 1121 is slidably connected to the main frame 111. Specifically, the clamping bracket 1121 can be slidably connected to a guide rail on the main frame 111, thereby allowing the clamping device 112 to move relative to the main frame 111. The clamping assembly 1122 is disposed on the clamping bracket 1121 and is used to clamp the product to be cut. The driving assembly 1123 is disposed on the clamping bracket 1121 and is used to drive the clamping assembly 1122 to clamp the product to be cut. The driving assembly 1123 can be a cylinder, a motor, etc., and is not specifically limited here.

[0036] In some embodiments, the clamping assembly 1122 includes a first clamping plate 11221 and a second clamping plate 11222, and the driving assembly 1123 includes a first driving member 11231 and a second driving member 11232; the clamping device 112 further includes a first guide rail 1124 and a second guide rail 1125, the first clamping plate 11221 is connected to the first guide rail 1124 via a first slider 1126, and the first slider 1126 is connected to the first driving member 11231; the second clamping plate 11222 is connected to the second guide rail 1125 via a second slider (not shown), and the second slider is connected to the second driving member 11232.

[0037] Specifically, the first clamping plate 11221 and the second clamping plate 11222 can be used to clamp the product to be cut, so as to clamp products of different diameters. The first clamping plate 11221 can be located above the second clamping plate 11222. In the cutting forward direction, the length of the first clamping plate 11221 is greater than the length of the second clamping plate 11222. Thus, the second clamping plate 11222 can be used to abut the end of the product to be cut away from the cutting device 120, while the first clamping plate 11221 abuts the top of the product to be cut, thereby using the cooperation of the first clamping plate 11221 and the second clamping plate 11222 to clamp the product to be cut. At this time, the first guide rail 1124 is disposed on one side of the clamping bracket 1121, and the second guide rail 1125 is disposed on the other side of the clamping bracket 1121. A groove is provided on the clamping bracket 1121 so that the second clamping plate 11222 can pass through the groove and move on the same side of the clamping bracket 1121 as the first clamping plate 11221, or so that the first clamping plate 11221 can pass through the groove and move on the same side of the clamping bracket 1121 as the second clamping plate 11222. When the first clamping plate 11221 and the second clamping plate 11222 are used to clamp the product to be cut, the first driving member 11231 and the second driving member 11232 can be driven synchronously, or the first driving member 11231 and the second driving member 11232 can be driven individually.

[0038] Regarding the first slider 1126 connected to the first clamping plate 11221, it may include a driving slider and a clamping slider. The driving slider is connected to the output end of the first driving member 11231, and the clamping slider is fixedly connected to the first clamping plate 11221. The driving slider and the clamping slider are connected by a connecting rod, that is, one end of the connecting rod is fixedly connected to the driving slider, and the other end of the connecting rod is slidably connected to the clamping slider. An elastic element is provided on the outer periphery of the connecting rod, and the two ends of the elastic element can elastically abut against the driving slider and the clamping slider respectively. The elastic element plays a buffering role during the upward movement of the first clamping plate 11221, extending the service life of the mechanism. The mechanism of the second slider is the same as that of the first slider 1126, and will not be described in detail here. In addition, the first clamping plate 11221 and the second clamping plate 11222 can be used to clamp the product to be cut from top to bottom, or the first clamping plate 11221 and the second clamping plate 11222 can be used to clamp the product to be cut from left to right in the horizontal plane. For the specific setting of the first clamping plate 11221 and the second clamping plate 11222, please refer to the above methods, which will not be repeated here.

[0039] In some embodiments, to avoid damage to the product to be cut during the clamping process, flexible clamping members can be provided on the side of the first clamping plate 11221 and the second clamping plate 11222 facing the product to be cut. The flexible clamping member can be made of materials such as nylon or silicone. In order to enable the flexible clamping member to better clamp the product to be cut, the contact surface between the flexible clamping member and the product to be cut can be set to conform to the shape of the product to be cut. For example, if the product to be cut is rectangular, the contact surface of the flexible clamping member is a flat plane; if the product to be cut is circular or elliptical, the contact surface of the flexible clamping member can be set to a surface with a certain curvature.

[0040] In some embodiments, the ends of the first clamping plate 11221 and the second clamping plate 11222 near the cutting device 120 are provided with a plurality of connecting holes for connecting an adjusting plate by fasteners such as bolts, so as to adjust the length of the first clamping plate 11221 and the second clamping plate 11222 along the cutting forward direction, thereby adjusting the distance between the ends of the first clamping plate 11221 and the second clamping plate 11222 used to clamp the product to be cut, so that the two can cooperate to clamp products of different lengths and specifications, thus expanding the application range of the automatic cutting system 100.

[0041] In some embodiments, to prevent the distance between the first clamping plate 11221 and the second clamping plate 11222 from being too small during clamping, which could damage the product to be cut, a limiting component may also be provided in the clamping assembly 1122. The limiting component may include: a limiting guide rail 1127, a limiting block 1128, and a limiting ring 1129. The limiting guide rail 1127 is disposed on the clamping bracket 1121; one end of the limiting block 1128 is slidably connected to the limiting guide rail 1127, and the other end of the limiting block 1128 is fixedly connected to the first slider 1126; the limiting ring 1129 is disposed on the limiting guide rail 1127 and is used to limit the movement range of the limiting block 1128 on the limiting guide rail 1127. (Please continue reading...) Figure 2 The limiting ring 1129 can be located below the limiting block 1128. The limiting ring 1129 is adjustable, and its position on the limiting guide rail 1127 can be adjusted according to different production needs, thereby adjusting the lowest moving position of the first clamping plate 11221. Once the position of the limiting ring 1129 is determined, the limiting ring 1129 can be fixed on the limiting guide rail 1127.

[0042] Continue reading Figure 2When the limiting guide rail 1127 is set vertically, and after the position of the limiting ring 1129 is determined, the limiting block 1128 can only move along the limiting guide rail 1127 within the range defined by the limiting ring 1129. The first slider 1126 is fixed to the limiting block 1128. Therefore, when the limiting block 1128 moves to abut against the limiting ring 1129 and cannot continue to move downward, the first clamping plate 11221 connected to the first slider 1126 also cannot continue to move downward, thereby limiting the movement range of the first clamping plate 11221.

[0043] Please see Figure 3 , Figure 3 This is a schematic diagram of an embodiment of the cutting device 120 of this application. The cutting device 120 includes: a cutting platform 121, a cutting machine 122, a fixing plate 123, and at least one set of abutment components. In this embodiment, the at least one set of abutment components specifically includes a first abutment component 124 and a second abutment component 125, used to fix the product to be cut when the cutting machine 122 is cutting. The cutting machine 122 is disposed on the cutting platform 121 and is used to cut the product to be cut; the fixing plate 123 is connected to the cutting platform 121 and is located on one side of the cutting machine 122; the first abutment component 124 is disposed on the fixing plate 123 and is used to abut the latter part of the product to be cut along the cutting forward direction; the second abutment component 125 is disposed on the fixing plate 123 and is used to abut the former part of the product to be cut along the cutting forward direction. The fixing plate 123 can be connected to the cutting platform 121 through guide posts.

[0044] The section of the product to be cut that the second abutting component 125 abuts against in the cutting direction is the part of the product that needs to be cut off according to the cutting length. The section of the product to be cut that the first abutting component 124 abuts against in the cutting direction is the part of the product that needs to be retained after cutting for the next cutting operation. The cutting machine 122 is located between the first abutting component 124 and the second abutting component 125 and is used to cut the product to be cut that the first abutting component 124 and the second abutting component 125 abut against. After the cutting is completed, the control drive device continues to drive the clamping component 1122 to move towards the cutting device 120, so that the section of the product abutted by the second abutting component 125 is transported to the unloading device 130 before the next cutting begins.

[0045] In some embodiments, the cutting machine 122 employs an explosion-proof motor and a double V-belt driven cutting saw blade for cutting operations. This not only meets the cutting requirements of products with different diameters but also effectively prevents overload during cutting, ensuring cutting stability. Furthermore, the explosion-proof motor can be matched with appropriate cutting speeds and feed rates according to different specifications of the products to be cut, ensuring optimal cutting quality and maximum efficiency. The cutting saw blade can be positioned at a specified cutting location.

[0046] In some embodiments, each set of abutment components includes at least a drive member and an abutment member arranged in one direction, the drive member being used to drive the abutment member to approach and abut against the product to be cut.

[0047] Specifically, each set of abutment components includes a driving member and an abutment member arranged along a first direction, and a driving member and an abutment member arranged along a second direction, wherein the first direction and the second direction are perpendicular to each other.

[0048] In some embodiments, the cutting device 120 further includes an adjustment assembly 126, which is disposed at the feed inlet of the cutting device 120. The adjustment assembly 126 includes an abutment plate 1261, a guide plate 1262, and a base 1263. The abutment plate 1261 and the base 1263 are fixedly disposed on the fixed plate 123 at intervals. One end of the guide plate 1262 is movably connected to the base 1263, and the other end of the guide plate 1262 extends toward the abutment plate 1261. The abutment plate 1261 is used to cooperate with the abutment assembly to abut the product to be cut. The guide plate 1262 is used to move the product to be cut toward the abutment plate 1261 when the product to be cut enters the cutting device 120, so as to guide the product to be cut toward the designated cutting position.

[0049] In this embodiment, after the product to be cut enters the cutting device 120, the guide plate 1262 exerts a horizontal pushing force on the product to be cut towards the abutment plate 1261, so that the product to be cut moves closer to the abutment plate 1261. The first clamping plate 11221 and the second clamping plate 11222 clamp the product to be cut from above and below. Therefore, the force exerted by the guide plate 1262 on the product to be cut and the clamping force exerted by the first clamping plate 11221 and the second clamping plate 11222 on the product to be cut are not in the same direction. This design can avoid interference between the force exerted by the guide plate 1262 on the product to be cut and the clamping force exerted by the first clamping plate 11221 and the second clamping plate 11222 on the product to be cut, which would lead to unstable clamping of the product to be cut or even the product to be cut falling off the clamping device 112.

[0050] Please continue reading. Figure 3The first abutting component 124 includes a first horizontal driving member and a first horizontal abutting member arranged in the horizontal direction, and a first vertical driving member and a first vertical abutting member arranged in the vertical direction. When the product to be cut reaches the designated cutting position, the first horizontal driving member drives the first horizontal abutting member to move horizontally toward the product to be cut, so that the first horizontal abutting member abuts against the latter part of the product to be cut. The first horizontal driving member continues to output power so that the product to be cut abuts against the abutting plate 1261. Then, the first horizontal driving member is controlled to increase the output power to a first preset value, so that it can be determined that the first horizontal abutting member and the abutting plate 1261 have been fixed in the horizontal direction of the product to be cut, and the power output of the first horizontal driving member is always kept at the first preset value until the cutting is completed. At this time, the first vertical driving member drives the first vertical abutting member to move downward to abut the product to be cut, and the first vertical driving member is controlled to continue to output power to a second preset value, so that it can be determined that the first vertical abutting member and the fixing plate 123 have been fixed in the vertical direction of the product to be cut.

[0051] In addition, the abutment plate 1261 is provided with an opening, and the fixing plate 123 is provided with a gap, which communicates with the opening on the abutment plate 1261 to provide a moving path for the cutting saw blade of the cutting machine 122 to cut the product.

[0052] Similarly, the second abutting component 125 also includes a second horizontal driving member and a second horizontal abutting member arranged in the horizontal direction, and a second vertical driving member and a second vertical abutting member arranged in the vertical direction. The second horizontal abutting member and the second vertical abutting member are used to abut the front section of the product to be cut. The specific abutting method can be referred to the abutting method of the rear section of the product to be cut by the first abutting component 124 described above, and will not be repeated here.

[0053] It is understood that the driving member and the abutting member of the first abutting component 124 and the second abutting component 125 located in the same direction can move simultaneously or sequentially; and the driving member in each of the above abutting components can be a power source such as a motor or cylinder, which is not specifically limited here.

[0054] In other embodiments, each set of abutment components may include a driving member and abutment component arranged along a first direction, a driving member and abutment component arranged along a second direction, and a driving member and abutment component arranged along a third direction, wherein the first direction, the third direction, and the second direction are all perpendicular to each other, and the first direction and the third direction are opposite directions. Specifically, the first direction is a horizontal direction to the right, the second direction is a vertical direction, and the third direction is a horizontal direction to the left. When the abutment components abut against the product to be cut, the driving member and abutment component arranged along the first direction and the driving member and abutment component arranged along the third direction are simultaneously controlled to move towards each other, so that the two cooperate to abut against the product to be cut from left and right, thereby fixing the position of the product to be cut.

[0055] In some embodiments, the cutting device 120 further includes a collecting component 127 disposed below the fixing plate 123 for collecting debris generated when the cutting device 120 cuts the product to be cut. Specifically, the collecting component 127 may be an accordion cover, disposed on the cutting platform 121 and located below the cutting path of the cutting saw blade of the cutting machine 122, to prevent debris generated when cutting the product to be cut from falling into the explosion-proof motor and double V-belt of the cutting machine 122, thus affecting the operation of the cutting machine 122.

[0056] In addition, to meet environmental protection requirements, a dust removal device 140 can be installed in the automatic cutting system 100. The dust removal device 140 is connected to the cutting device 120 through a pipe and is used to clean up the debris generated by the cutting device 120 when cutting the product. The dust removal device 140 draws the debris and dust generated by the cutting device 120 during cutting into the dust removal device 140, so as to deal with the debris and dust generated during the cutting process in a timely manner and avoid the accumulation of debris or dust affecting the cutting operation.

[0057] Please see Figure 4 , Figure 4 This is a schematic diagram of an embodiment of the feeding device 130 of this application. The feeding device 130 includes: a feeding body 131, a roller assembly 132, a detection assembly 133, a storage assembly 134, and a pushing assembly 135. The roller assembly 132 is disposed on the feeding body 131 and is used to transport the cut-off products; the detection assembly 133 is disposed on one side of the roller assembly 132 and is used to detect whether there are cut-off products on the roller assembly 132; the storage assembly 134 is disposed on the other side of the roller assembly 132 and is used to store the cut-off products; the pushing assembly 135 is disposed on one side of the roller assembly 132 and is used to push the cut-off products into the storage assembly 134 in response to the detection assembly 133 detecting the cut-off products.

[0058] In some embodiments, the feeding body 131 is further provided with a drive motor to control the roller assembly 132 to roll, thereby transporting the cut-off products along the cutting forward direction. The detection component 133 and the pushing component 135 can be located on the same side of the feeding body 131, and the storage component 134 can be located on the other side of the feeding body 131. When the detection component 133 detects a cut-off product on the roller assembly 132, it immediately sends a signal to the pushing component 135, enabling the pushing component 135 to quickly push the cut-off product into the storage component 134, preventing the cut-off product from accumulating on the roller assembly 132. The storage component 134 has a ramp on the side near the roller assembly 132, facilitating the gradual movement of the cut-off product along the ramp into the storage component 134, preventing the cut-off product from falling directly and causing damage.

[0059] In addition, to ensure the safety of the cutting process, a safety door is configured for the entire automatic cutting system 100 (the safety door is fully closed during the cutting process), and safety light curtains are configured in the clamping system 110 and the unloading device 130 to improve the safety hazards of traditional cutting operations.

[0060] In a specific application scenario, an automatic cutting system 100 can be used to cut a mandrel. First, the specifications of the mandrel to be cut and the cutting length information are entered into the control panel of the automatic cutting system 100 and confirmed. After receiving the confirmation signal, the automatic cutting system 100 controls the robotic arm to clamp the mandrel to be cut and place it on the conveying assembly of the main frame 111. The drive device drives the clamping device 112 to move toward the mandrel to be cut, so that the second clamping plate 11222 in the clamping device 112 abuts against the end of the mandrel to be cut. Then, the first drive member 11231 is controlled to drive the first clamping plate 11221 to move downward, so that the first clamping plate 11221 abuts against the top of the mandrel to be cut, so as to cooperate with the second clamping plate 11222 to clamp the mandrel to be cut.

[0061] After the mandrel is clamped, the drive device drives the clamping assembly 1122 to move the clamped mandrel and the conveying assembly together toward the cutting device 120. When the mandrel first passes the zero-position measuring device 113, the zero-position measuring device 113 records its initial position and calculates whether the total length of the mandrel entering the cutting device 120 is equal to the sum of the length to be cut and the distance between the zero-position measuring device 113 and the designated cutting position. If they are not equal, the drive device continues to drive the clamping assembly 1122 toward the cutting device 120; if they are equal, the drive device stops driving the clamping assembly 1122.

[0062] After the mandrel to be cut enters the cutting device 120, the guide plate 1262 located at the feed inlet of the cutting device 120 moves the mandrel towards the abutment plate 1261 to guide it to the designated cutting position. After the clamping assembly 1122 stops moving, the first abutment assembly 124 and the second abutment assembly 125 limit the mandrel to be cut for stable cutting. Specifically, the second abutment assembly 125 abuts against the portion of the mandrel to be cut according to the cutting length, and the first abutment assembly 124 abuts against the remaining portion of the mandrel.

[0063] After the first abutting component 124 and the second abutting component 125 are abutted and fixed, the cutting machine 122 is controlled to move toward the mandrel to be cut, passing through the opening of the abutting plate 1261 and the gap of the fixing plate 123, and cutting the mandrel to be cut at the position between the first abutting component 124 and the second abutting component 125, so as to completely cut off the part of the mandrel abutted by the second abutting component 125 from the original mandrel.

[0064] After cutting is completed, the cutting machine 122, the first abutting component 124, and the second abutting component 125 retract to their original positions. The drive device is then controlled to continue driving the clamping component 1122 to move towards the cutting device 120, pushing the cut mandrel into the unloading device 130, and preparing to start the next cutting.

[0065] After receiving the cut mandrel, the feeding device 130 transports it using the roller assembly 132. When the detection component 133 detects the cut mandrel on the roller assembly 132, it sends a signal to the pushing component 135, causing the pushing component 135 to quickly push the cut mandrel into the storage component 134. This completes one cut of the mandrel. Subsequent cuts can then be performed on the same mandrel until the entire mandrel is cut. If the remaining length of the mandrel is less than the cutting length, that portion of the mandrel is discarded, and a robotic arm is used to clamp another mandrel and begin cutting again.

[0066] Please see Figure 5 , Figure 5 This is a flowchart illustrating an embodiment of the automatic cutting method of this application. The method can be implemented based on the aforementioned automatic cutting system 100, and specifically includes the following steps:

[0067] Step S510: In response to the feeding signal, the product to be cut is clamped by the clamping system and the product to be cut is controlled to move towards the cutting device along the cutting direction.

[0068] In some embodiments, the clamping system 110 includes a clamping device 112, a driving device, and a zero-position measuring device 113. A raw material detection component may be provided on the main frame 111 to detect whether a product to be cut is placed on the main frame 111. If the raw material detection component detects that a product to be cut is placed on the main frame 111, a feeding signal is generated. At this time, the driving device drives the clamping device 112 to move toward the product to be cut, so that the second clamping plate 11222 abuts against the end of the product to be cut. Then, the first driving member 11231 is controlled to drive the first clamping plate 11221 to move downward, so that the first clamping plate 11221 abuts against the top of the product to be cut, so as to cooperate with the second clamping plate 11222 to clamp the mandrel to be cut. Then, the clamping device 112 is driven to move toward the cutting device 120 by the driving device, so as to move the product to be cut toward the cutting device 120. The initial position of the product to be cut before entering the cutting device 120 is detected by the zero position measuring device 113. The total length of the product to be cut into the cutting device 120 can also be recorded by the zero position measuring device 113.

[0069] Furthermore, before driving the first clamping plate 11221 and the second clamping plate 11222 to move relative to each other, the position of the limiting ring 1129 in the clamping device 112 on the limiting guide rail 1127 can be adjusted to limit the movement range of the first clamping plate 11221 to conform to the specifications of the product to be cut. At the same time, this also prevents severe compression or damage to the product to be cut when the distance between the first clamping plate 11221 and the second clamping plate 11222 is smaller than the diameter or outer diameter of the product during relative movement.

[0070] Step S520: Detect that the product to be cut has reached the designated cutting position, use at least one set of abutting components in the cutting device to abut the product to be cut, and cut the product to be cut.

[0071] In some embodiments, the cutting device 120 includes a cutting machine 122, a first abutting component 124, a second abutting component 125, and an adjusting component 126. To ensure that the first abutting component 124 and the second abutting component 125 accurately abut the product to be cut, the product to be cut can first be guided towards the abutting plate 1261 in the adjusting component 126 using the guide plate 1262, thereby guiding the product to a designated cutting position. The adjusting component 126 is located at the feed inlet of the cutting device 120. In response to detecting that the distance the product to be cut has moved since passing the initial position is equal to the sum of the length to be cut from the product and the distance between the zero-position measuring device 113 and the designated cutting position, the product to be cut is stopped, and the first abutting component 124 and the second abutting component 125 abut against the rear and front sections of the product to be cut, respectively. Then, the cutting machine 122 cuts the product to be cut at the position between the first abutting component 124 and the second abutting component 125 to obtain the cut product. After cutting is completed, the first abutting component 124 and the second abutting component 125 are controlled to move away from the product to be cut, and the product to be cut is controlled to continue moving along the cutting direction so as to push the cut product into the feeding device 130.

[0072] Step S530: Transfer the cut-off products to the unloading device for transportation.

[0073] In some embodiments, the unloading device 130 includes a roller assembly 132, a detection assembly 133, a storage assembly 134, and a pushing assembly 135. After the cut-off product enters the unloading device 130, it is transported by the roller assembly 132 in the unloading device 130. After the detection assembly 133 detects that there is a cut-off product on the roller assembly 132, it can drive the pushing assembly 135 to push the cut-off product into the storage assembly 134.

[0074] In addition, a detection device and a prompting device can be installed at the storage component 134. The detection device is used to detect whether the products stored in the storage component 134 are full or about to overflow. If the detection device detects that the products stored in the storage component 134 are full or about to overflow, it sends an overflow signal to the prompting device. The prompting device is used to prompt the operator based on the signal sent by the detection device. The prompting method can be acoustic, optical, etc., and is not specifically limited here.

[0075] In this application, the clamping device, the zero-position measuring device, and the driving device work together to satisfy the function of automatic and precise feeding of the products to be cut by the automatic cutting system; at the same time, through at least one abutting component in the cutting device, products of different specifications can be positioned and cut, ensuring the accuracy requirements of the cutting length; in addition, through the storage component and the pushing component in the unloading device, products of the required length can be collected in a concentrated manner to satisfy the automatic unloading function, thereby automatically completing the entire cutting process.

[0076] Those skilled in the art will understand that, in the above-described method of the specific implementation, the order in which each step is written does not imply a strict execution order and does not constitute any limitation on the implementation process. The specific execution order of each step should be determined by its function and possible internal logic.

[0077] Please see Figure 6 , Figure 6 This is a schematic diagram of an embodiment of the electronic device 60 of this application. The electronic device 60 includes a memory 61 and a processor 62 coupled to each other. The processor 62 is used to execute program instructions stored in the memory 61 to implement the steps in any of the above-described automatic cutting method embodiments. In a specific implementation scenario, the electronic device 60 may include, but is not limited to, a microcomputer or a server. In addition, the electronic device 60 may also include mobile devices such as laptops and tablets, which are not limited here.

[0078] Specifically, processor 62 controls itself and memory 61 to implement the steps in any of the above-described automatic cutting method embodiments. Processor 62 can also be referred to as a CPU (Central Processing Unit). Processor 62 may be an integrated circuit chip with signal processing capabilities. Processor 62 can also be a general-purpose processor, digital signal processor (DSP), application-specific integrated circuit (ASIC), field-programmable gate array (FPGA), or other programmable logic devices, discrete gate or transistor logic devices, or discrete hardware components. A general-purpose processor can be a microprocessor or any conventional processor. Furthermore, processor 62 can be implemented using integrated circuit chips.

[0079] Please see Figure 7 , Figure 7This is a schematic diagram of a framework of an embodiment of the computer-readable storage medium 70 of this application. The computer-readable storage medium 70 stores program instructions 701 that can be executed by a processor. The program instructions 701 are used to implement the steps in any of the above-described automatic cutting method embodiments.

[0080] In some embodiments, the functions or modules of the apparatus provided in this disclosure can be used to perform the methods described in the above method embodiments. The specific implementation can be referred to the description of the above method embodiments, and for the sake of brevity, it will not be repeated here.

[0081] The description of the various embodiments above tends to emphasize the differences between the various embodiments. The similarities or similarities between them can be referred to, and for the sake of brevity, they will not be repeated here.

[0082] In the several embodiments provided in this application, it should be understood that the disclosed methods and apparatus can be implemented in other ways. For example, the apparatus implementations described above are merely illustrative. For instance, the division of modules or units is only a logical functional division, and in actual implementation, there may be other division methods. For example, units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection of devices or units may be electrical, mechanical, or other forms.

[0083] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0084] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) or processor to execute all or part of the steps of the methods of various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

Claims

1. A cutting device, characterized in that, The cutting device comprises: a cutting platform; a cutting machine arranged on the cutting platform and used for cutting a product to be cut; a fixing plate connected with the cutting platform, the fixing plate being located on one side of the cutting machine; at least one set of abutting components arranged on the fixing plate and used for fixing the product to be cut when the cutting machine is cutting; the abutting components comprise a first abutting component arranged on the fixing plate and used for abutting a rear segment of the product to be cut along a cutting advancing direction, and a second abutting component arranged on the fixing plate and used for abutting a front segment of the product to be cut along the cutting advancing direction; each set of the abutting components comprises driving members and abutting members arranged in at least one direction, the driving members being used for driving the abutting members to abut the product to be cut; each set of the abutting components comprises the driving members and the abutting members arranged in a first direction and the driving members and the abutting members arranged in a second direction, wherein the first direction and the second direction are perpendicular to each other.

2. The cutting device of claim 1, wherein, The cutting machine is located between the first abutting component and the second abutting component to cut the product to be cut abutted by the first abutting component and the second abutting component.

3. The cutting device of claim 1, wherein, The cutting device further comprises an adjusting assembly arranged at an inlet of the cutting device.

4. The cutting device of claim 3, wherein, The adjusting assembly comprises an abutting plate, a guide plate and a base, the abutting plate and the base are fixedly arranged on the fixing plate in a spaced manner, one end of the guide plate is movably connected with the base, the other end of the guide plate extends towards the abutting plate, the abutting plate is used for cooperating with the abutting components to abut the product to be cut, and the guide plate is used for guiding the product to be cut to approach the abutting plate when the product to be cut enters the cutting device, so as to guide the product to be cut to a designated cutting position.

5. The cutting device of claim 4, wherein, An opening is arranged on the abutting plate, a gap is arranged on the fixing plate, and the gap is communicated with the opening to provide a moving path of a cutting saw blade of the cutting machine during cutting.

6. The cutting device of claim 1, wherein, The fixing plate is connected with the cutting platform through guide columns.

7. The cutting device of claim 1, wherein The cutting machine adopts an explosion-proof motor and double V-shaped belt to drive the cutting saw blade to perform cutting operation.

8. The cutting device of claim 1, wherein, The cutting device further comprises a collecting assembly arranged below the fixing plate and used for collecting debris generated when the cutting device cuts the product to be cut.

9. The cutting device of claim 1, wherein, The cutting device further comprises a dust removal device connected with the cutting device through a pipeline and used for cleaning the debris generated when the cutting device cuts the product to be cut.