Cutting device for cutting super-thick target material

By designing multi-directional adjustable tooling fixtures and XY linear transmission guides, the problem of wire EDM machines having difficulty clamping vertical targets has been solved, enabling stable cutting and convenient operation of ultra-thick targets, and making it suitable for various processing modes.

CN223734026UActive Publication Date: 2025-12-30GUANGXI CRYSTAL UNION PHOTOELECTRIC MATERIALS CO LTD
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Patent Information

Application Number
CN202520074843.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-30
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing wire EDM machines lack suitable tooling fixtures, making it difficult to stably clamp vertically placed ultra-thick targets and thus unable to meet processing requirements, especially for processing stepped, rounded, or beveled shapes.

Method used

A cutting device was designed, comprising a worktable, a mounting plate, a tangent, and multiple supports. The supports are equipped with detachable clamps, which can be flexibly adjusted in multiple directions by bolt connection and adjusting screws. Combined with XY linear transmission guide rails, it can achieve stable clamping and precise cutting of the target material.

Benefits of technology

It achieves stable clamping and flexible cutting of ultra-thick targets in a vertical position, has wide applicability, is easy to operate, meets diverse processing needs, and avoids the drawbacks of long-term processing by grinding machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of linear cutting devices, in particular to a cutting device for cutting super-thick target materials, which comprises a workbench, a mounting plate and a cutting line, the mounting plate can move in the horizontal direction, a pair of first supports is arranged on the mounting plate, and a pair of second supports is arranged on each first support. Each second support is provided with a lower fixing clamp, a lower clamping piece, an upper clamping piece and an upper moving clamp. The clamp successfully solves the problem of vertical clamping of a to-be-cut target material and has a multidirectional flexible adjusting function, the first support can be freely adjusted in the left-right direction, the second support can flexibly change in the front-back direction, and the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp further support accurate adjustment in the up-down direction. By means of the omni-directional flexible adjustment characteristic, the tool clamp can stably clamp the target materials of various sizes and specifications, the applicability is extremely wide, and operation is very convenient and fast.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of wire cutting device, especially relates to a cutting device for cutting super-thick target material. BACKGROUND

[0002] As a common equipment in industrial production, the wire cutting machine is mainly composed of a controller, a workbench capable of moving flexibly along the horizontal direction, and a wire arranged vertically. In the conventional operation process, the target material to be cut is placed horizontally and fixed firmly on the surface of the workbench, and then the target material is displaced stably by the precise movement of the workbench, so as to complete the cutting task. However, some customers have special processing requirements, and some products require cutting in the thickness direction to process stepped, rounded or beveled shapes. In the past, grinding machines were often used to process such requirements. Although the grinding machine has the advantage of high precision processing, the processing time is often very long, and the disadvantages are more significant in comprehensive consideration.

[0003] As for the existing wire cutting machine, due to the lack of suitable tool clamps, it is difficult to stably clamp the target material placed vertically, so it is impossible to carry out corresponding processing operations. Therefore, a tool clamp specially used for clamping target material in a vertical state is developed to make the wire cutting machine meet more diversified customer needs. SUMMARY

[0004] The utility model aims at providing a cutting device for clamping and cutting super-thick target material in a vertical state.

[0005] To achieve the above-mentioned purpose, the utility model provides a cutting device for cutting super-thick target material, which comprises a workbench, a mounting plate and a wire. The mounting plate can move in the front-rear and left-right directions of the workbench. The wire is placed vertically. A pair of first supports is detachably arranged on the surface of the mounting plate. A pair of vertical second supports is detachably arranged on each of the two first supports. A lower fixed clamp, a lower clamping piece, an upper clamping piece and an upper movable clamp are sequentially arranged from bottom to top on the four second supports. The lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp can slide and be temporarily fixed on the corresponding second supports. The lower clamping piece is used for supporting the bottom of the target material to be cut. The two opposite lower clamping pieces are used for clamping the side surface of the target material to be cut. The two opposite upper clamping pieces are used for clamping the other side surface of the target material to be cut. The upper movable clamp is used for pressing the top of the target material to be cut.

[0006] As the improvement of the above-mentioned scheme, the mounting plate is provided with a plurality of T-shaped grooves along the thickness direction of the target material to be cut, the mounting plate is connected with the first support by bolts, the first support is provided with a T-shaped groove along the length direction of the first support, the first support is connected with the second support by bolts, the second support is provided with a T-shaped groove along the height direction of the second support, and the second support is connected with the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp by bolts.

[0007] As the improvement of the above-mentioned scheme, the lower clamping piece and the upper clamping piece are provided with horizontal adjusting screws and rubber caps, the rubber caps are arranged at the ends of the horizontal adjusting screws, and the distance between the rubber caps and the target material to be cut is changed after the horizontal adjusting screws are rotated; the upper movable clamp is provided with a vertical adjusting screw and a rubber cap, and the distance between the rubber cap and the target material to be cut is changed after the vertical adjusting screw is rotated.

[0008] As the improvement of the above-mentioned scheme, the side surfaces of the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp which are attached to the second support are all U-shaped groove structures, so that the two side walls of the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp can clamp the two side walls of the second support.

[0009] As the improvement of the above-mentioned scheme, the top parts of the two opposite second supports are provided with locking screws, the locking screws pass through one of the second supports and are threadedly connected with the other second support.

[0010] As the improvement of the above-mentioned scheme, the workbench and the mounting plate are provided with XY linear transmission guide rails and driving motors.

[0011] The utility model has the following beneficial effects: the utility model bases on the existing wire cutting machine, and a tool clamp is newly designed. The clamp successfully solves the problem of vertical clamping of the target material to be cut, has multidirectional flexible adjustment function: the first support can be freely adjusted in left and right directions, the second support can be flexibly changed in front and back directions, the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp also support the accurate adjustment in up and down directions. With the omnibearing flexible adjustment characteristics, the tool clamp can stably clamp target materials of various sizes, is very widely applicable, and is very convenient to operate. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a perspective view of a cutting device in an embodiment.

[0013] Figure 2 It is a perspective view of a first support, a second support and related parts in an embodiment. It is a perspective view of a first support, a second support and related parts in an embodiment.

[0014] Explanation of reference signs: 11, workbench; 12, mounting plate; 13, tangent line; 21, first support; 22, second support; 31, lower fixed clamp; 32, lower clamping piece; 33, upper clamping piece; 34, upper movable clamp; 41, horizontal screw rod; 42, vertical screw rod; 43, locking screw rod; 44, rubber cap. DETAILED DESCRIPTION

[0015] In the description of the present application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inner", "outer", "inner side", "outer side" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application.

[0016] In the description of the present application, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, more than, etc. are understood as not including the number, above, below, etc. are understood as including the number. If the terms "first", "second", "third" are described, they are only for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0017] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments of the present application will be described below according to the overall structure of the present application.

[0018] Reference Figure 1 and Figure 2The utility model discloses a cutting device of cutting super-thick target material, including work table 11, mounting plate 12 and cutting line 13, the mounting plate 12 can move in the front and rear and left and right direction of work table 11, cutting line 13 is placed vertically, the surface of mounting plate 12 is detachably provided with a pair of first support 21, two first support 21 all can detachably be provided with a pair of vertical second support 22, four second support 22 are sequentially provided with lower fixed clamp 31, lower clamping piece 32, upper clamping piece 33 and upper movable clamp 34 from below, lower fixed clamp 31 lower clamping piece 32 upper clamping piece 33 and upper movable clamp 34 all can slide and temporarily fixed on the corresponding second support 22, lower clamping piece 32 is used for supporting the bottom of the target material to be cut, and the opposite two lower clamping pieces 32 are a group and then are used for clamping the side of the target material to be cut, and the opposite two upper clamping pieces 33 are a group and then are used for clamping the side of the target material to be cut in another place, and the upper movable clamp 34 is used for pressing down the top of the target material to be cut.

[0019] The present scheme is based on the existing wire cutting machine, and a tool clamp is newly designed. The clamp successfully solves the problem of vertical clamping of the target material to be cut, and has multi-directional flexible adjustment function: the first support 21 can be freely adjusted in the left and right directions, the second support can be flexibly changed in the front and rear directions, and the lower fixed clamp 31, the lower clamping piece 32, the upper clamping piece 33 and the upper movable clamp 34 also support the accurate adjustment of the upper and lower directions. With this kind of flexible adjustment characteristics, the tool clamp can stably clamp target materials of various sizes, which is not only very widely applicable, but also very convenient to operate.

[0020] As an improvement of the above scheme, the mounting plate 12 is provided with a plurality of T-shaped grooves along the thickness direction of the target material to be cut, the mounting plate 12 and the first support 21 are connected by bolts, the first support 21 is provided with a T-shaped groove along the length direction of itself, the first support 21 and the second support 22 are connected by bolts, the second support 22 is provided with a T-shaped groove along the height direction of itself, and the second support 22 and the lower fixed clamp 31, the lower clamping piece 32, the upper clamping piece 33 and the upper movable clamp 34 are connected by bolts.

[0021] As an improvement of the above scheme, the lower clamping piece 32 and the upper clamping piece 33 are provided with horizontal adjustment screws and rubber caps 44, the rubber caps 44 are made of soft material, the rubber caps 44 are arranged at the end of the horizontal adjustment screw, and the distance between the rubber cap 44 and the target material to be cut is changed after rotating the horizontal adjustment screw; the upper movable clamp 34 is provided with a vertical adjustment screw and a rubber cap 44, and the distance between the rubber cap 44 and the target material to be cut is changed after rotating the vertical adjustment screw.

[0022] As the improvement of the above scheme, the side of the lower fixed clamp 31, the lower clamping piece 32, the upper clamping piece 33 and the upper moving clamp 34 is U-shaped groove structure, so that the two side walls of the lower fixed clamp 31, the lower clamping piece 32, the upper clamping piece 33 and the upper moving clamp 34 can clamp the two side walls of the second support 22.

[0023] As the improvement of the above scheme, the top of the two opposite second supports 22 is provided with a locking screw 43, the locking screw 43 is screwed through one of the second supports 22 and is connected with the other second support 22. With the above scheme, the upper and lower ends of the second support 22 are fixed, and the lower clamping piece 32 and the upper clamping piece 33 in the middle can tightly clamp the target material.

[0024] As the improvement of the above scheme, the XY linear transmission guide rail and its driving motor are arranged between the workbench 11 and the mounting plate 12.

[0025] The foregoing description of the specific exemplary embodiments of the present application is for the purpose of illustration and explanation. These descriptions do not intend to limit the present application to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments are chosen and described so that others skilled in the art can best understand the principles of the present application and its practical application. The scope of the present application is intended to be limited only by the claims and their equivalents.

Claims

1. A cutting apparatus for cutting an ultra-thick target material, comprising a worktable, a mounting plate, and a cutting wire, the mounting plate being movable in front-rear and left-right directions of the worktable, and the cutting wire being vertically placed, characterized in that: The surface of the mounting plate is detachably provided with a pair of first supports, and a pair of vertical second supports is detachably provided on each of the first supports. The four second supports are sequentially provided with a lower fixed clamp, a lower clamping piece, an upper clamping piece and an upper movable clamp from bottom to top. The lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp are all slidable and temporarily fixed on the corresponding second support. The lower clamping piece is used for supporting the bottom of the target material to be cut. Opposite two lower clamping pieces are a group and are used for clamping the side of the target material to be cut. Opposite two upper clamping pieces are a group and are used for clamping another side of the target material to be cut. The upper movable clamp is used for pressing the top of the target material to be cut.

2. The cutting apparatus of claim 1, wherein: The mounting plate is provided with a plurality of T-shaped grooves in the thickness direction of the target material to be cut. The mounting plate and the first support are connected by bolts. The first support is provided with a T-shaped groove in the length direction of the first support. The first support and the second support are connected by bolts. The second support is provided with a T-shaped groove in the height direction of the second support. The second support and the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp are all connected by bolts.

3. The cutting apparatus of claim 2, wherein: The lower clamping piece and the upper clamping piece are both provided with a horizontal adjusting screw and a rubber cap. The rubber cap is arranged at the end of the horizontal adjusting screw. The distance between the rubber cap and the target material to be cut is changed by rotating the horizontal adjusting screw. The upper movable clamp is provided with a vertical adjusting screw and a rubber cap. The distance between the rubber cap and the target material to be cut is changed by rotating the vertical adjusting screw.

4. The cutting apparatus of claim 3, wherein: The lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp are all U-shaped groove structures on the side of the second support. The two side walls of the lower fixed clamp, the lower clamping piece, the upper clamping piece and the upper movable clamp can clamp the two side walls of the second support.

5. The cutting apparatus of claim 4, wherein: The top of the two opposite second supports is provided with a locking screw. The locking screw passes through one of the second supports and is threadedly connected to the other second support.

6. The cutting apparatus of claim 1 to 5, wherein: An XY linear transmission guide rail and a driving motor thereof are arranged between the workbench and the mounting plate.